The present disclosure relates to a method and a crimping device for securing a suture to a double-pointed medical suture needle.
Surgical needles come in a number of variants and are used for a number of purposes, ranging from simple closure of wounds to advanced surgery.
Eyed needles, which are often reusable and supplied separate from their suture thread, are often used for suturing. The suture must be threaded on site, which is a time-consuming task. One advantage, however, is that a number of different thread and needle combinations are possible.
A swaged needle is typically supplied as a pre-packed eyeless needle attached to a specific length of suture thread. One advantage of this is that the medical staff does not have to spend time on threading the suture on the needle. A further advantage is that the needle end and suture are joined as a continuous unit, which minimizes trauma to tissue during suturing. A swaged needle may have one pointed end and one hollow end, in which the suture is placed and secured.
In some surgical procedures, for example, open surgical procedures, the wound may be closed using a suturing device with built-in needle-transfer of a double-pointed needle. In these devices, a double-pointed needle is transferred between two jaws, preferably in an automatic fashion by opening and closing the jaws repeatedly, to close the wound.
The process of crimping the suture to the needle requires precision both in terms how much pressure is applied and where the pressure is applied. There is thus a need for a precise, efficient, reliable and fast tool for fastening a suture to a needle.
The present disclosure relates to a method and a crimping device for securing a suture to a medical suture needle. The medical suture needle is, preferably, of a type having to pointed ends and a needle body having a through-hole for the suture. A first embodiment of the presently disclosed crimping device for securing a suture to a double-pointed medical suture needle comprises:
a lower block and an upper block that can be pressed against each other to secure the suture to the double-pointed medical suture needle, each of the lower block and upper block comprising:
a. a first groove configured to accommodate the suture; and
b. a second groove configured to accommodate the double-pointed medical suture needle, the first and second grooves arranged substantially perpendicularly to each other, wherein the second groove comprises a protrusion at an intercept of the first groove and second groove.
Preferably, the double-pointed medical suture needle is threaded before the needle and suture is placed in one of the upper and lower blocks, for example, the lower block.
The second groove comprises a protrusion at an intercept of the first groove and second groove. When the lower block and the upper block are pressed against each other, the protrusions cause a deformation of the double-pointed medical suture needle, preferably from two opposite sides of the double-pointed medical suture needle. The deformation bonds the suture to the double-pointed medical suture needle, which can then be cut and packaged.
The double-pointed medical suture needle used in, for example, suturing devices with built-in needle-transfer of the needle between two jaws may have two indentations, which may be used to hold the needle. The double-pointed medical suture needle does not have to be limited to any specific number of indentations, and may have further indentations, such as 3, 4, 5, 6, 7, 8, 10, 12 or 16 indentations. The inventors have realized that these indentations can be used to lock the double-pointed medical suture needle in a position such that the protrusions deform the double-pointed medical suture needle exactly at the through-hole for the suture.
The inventors have found that the presently disclosed crimping device for securing a suture to a double-pointed medical suture needle provides an efficient, reliable and fast tool for fastening a suture to a needle. By using the device the double-pointed medical suture needles can be supplied as a pre-packed needles for, for example, an automated or semi-automated disposable suturing device.
The present disclosure further relates to a method of securing at least one suture to at least one double-pointed medical suture needle, comprising the steps of:
threading the double-pointed medical suture needle by inserting the suture through a through-hole of the double-pointed medical suture needle;
providing a crimping device according to the present disclosure;
placing the double-pointed medical suture needle in a second groove and the suture in the first groove of the crimping device; and
crimping the double-pointed medical suture needle by pressing the lower block and the upper block of the crimping device together, thereby securing the suture to the double-pointed medical suture needle.
The method may further comprise the step of locking the double-pointed medical suture needle by engaging one or more locking elements with one or more indentations of the double-pointed medical suture needle such that the through-hole is aligned with the intercept.
A person skilled in the art will recognize that the presently disclosed method of securing a suture to a double-pointed medical suture needle may be performed using any embodiment of the presently disclosed crimping device for securing a suture to a double-pointed medical suture needle.
The present disclosure relates to crimping device for securing a suture to a double-pointed medical suture needle. The crimping device comprises a lower block and an upper block that can be pressed against each other to secure the suture to the double-pointed medical suture needle. Each of the blocks comprise one groove configured to accommodate the double-pointed medical suture needle, and, preferably, one groove configured to accommodate the suture. The groove for accommodating the suture may be referred to as the first groove, and the groove for accommodating the double-pointed medical suture needle may be referred to as the second groove. The second groove may comprise a protrusion, which is preferably located at an intercept of the first groove and second groove. Preferably, the extension of the first and second grooves are substantially perpendicular. Hence, the second groove may extend in a second groove extension which is substantially perpendicular to a first groove extension of the first groove. The entire first groove may not have to be substantially perpendicularly arranged with respect to the second groove. However, it is an advantage that at least a section of the first groove adjacent to the intercept of the first groove and second groove is arranged substantially perpendicularly arranged with respect to the second groove.
The presently disclosed crimping device for securing a suture to a double-pointed medical suture needle provides an efficient, reliable and fast tool for fastening a suture to a needle, which can be used as part of manufacturing process with the aim of supplying pre-packed double-pointed medical suture needles with a suture attached.
The inventors have realized that double-pointed medical suture needles, in particular double-pointed medical suture needles having a through-hole in the needle body for the suture, are associated with challenges related to the attachment of the suture, in particular attachment on an industrial scale. The inventors have therefore developed a crimping device that can secure a suture to a double-pointed medical suture needle efficiently wherein the alignment of the part that deforms the needle and the needle is built into the device.
Double-pointed medical suture needles used in, for example, suturing devices with built-in needle-transfer of the needle between two jaws, may have two indentations, which may be used by the presently disclosed suturing device to hold the needle. The double-pointed medical suture needle does not have to be limited to any specific number of indentations, and may have further indentations, such as 3, 4, 5, 6, 7, 8, 10, 12 or 16 indentations. These indentations may be used to further improve the alignment between the area of the double-pointed medical suture needle to be crimped, i.e. an area located at the through-hole, and the crimping device. The crimping device may comprise one or more locking elements, such as two locking elements, such as two rods, configured to engage with the two indentations in a locked position such that the through-hole is aligned with the intercept, which also means that the area of the double-pointed medical suture needle to be crimped is aligned with the protrusion. The locking element(s) may, for example, be disposed on a lower block needle facing surface to lock the double-pointed medical suture needle against the lower block in the locked position, as shown in
The protrusion in the second groove has the purpose of deforming the double-pointed medical suture needle at the through-hole when the lower and upper blocks are pressed together. Technically, the protrusion may, according to some embodiments, be disposed in the first groove. However, in order to cause a deformation of the double-pointed medical suture needle, which is accommodated in the second groove, the protrusion would then have to be disposed at the intersect of the first and second grooves. The protrusion may take any shape that is suitable for deforming the double-pointed medical suture needle. In one embodiment, the protrusion has the shape of a bulge or a straight or curved hump. The protrusion may, alternatively, or, in combination, have a contour towards the double-pointed medical suture needle that has the shape of a tooth of a cog-wheel, pointed (single or multi pointed), substantially pyramid shaped, U-shaped (bottom part of the ‘U’ facing the needle). As a person skilled in the art would recognize, the contact area between the protrusion and can be adapted to specific needle and suture sizes dimensions, including the dimensions of the trough-hole. As can be realized form
The first groove and second groove may be arranged such that the first groove has a first height and the second groove has a second height, wherein the second height is greater than the first height. An example of this is shown in
According to one embodiment of the presently disclosed crimping device for securing a suture to a double-pointed medical suture needle, the second groove is substantially straight. The first groove may also be substantially straight.
The lower block and the upper block have suture side openings for the suture, as shown in, for example
The lower block and the upper block may also have needle side openings for the double-pointed medical suture needle. Alternatively, or in combination, the lower block and the upper block may comprise a free space around each pointed end of the double-pointed medical suture needle. The free space may be a substantially spherical space or any other suitable shape.
The present disclosure further relates to a method of securing at least one suture to at least one double-pointed medical suture needle, comprising the steps of:
threading the double-pointed medical suture needle by inserting the suture through a through-hole of the double-pointed medical suture needle;
providing a crimping device having a lower block and an upper block, each of the lower block and the upper block comprising a first groove configured to accommodate the suture; and
a second groove configured to accommodate the double-pointed medical suture needle, the second groove extending in a second groove extension substantially perpendicular to a first groove extension of the first groove, wherein the second groove comprises a protrusion at an intercept of the first groove and second groove;
placing the double-pointed medical suture needle in the second groove and the suture in the first groove; and
crimping the double-pointed medical suture needle by pressing the lower block and the upper block together, thereby securing the suture to the double-pointed medical suture needle.
The method may be performed using any embodiment of the presently disclosed crimping device for securing a suture to a double-pointed medical suture needle.
Preferably, the protrusion of each of the second groove deform the double-pointed medical suture needle at the through-hole in the step of crimping the double-pointed medical suture needle. The method may further comprise the step of cutting the suture, adjusting the suture length and/or winding the suture.
The method may also operate in a serial crimping procedure of a plurality of double-pointed medical suture needles. In this procedure the plurality of double-pointed medical suture needles may be threaded using the same suture, wherein the double-pointed medical suture needles are crimped one by one, and wherein the suture is winded and cut for each crimping.
The invention will in the following be described in greater detail with reference to the accompanying drawings. The drawings are exemplary and are intended to illustrate some of the features of the presently disclosed method and a crimping device for securing a suture to a double-pointed medical suture needle, and are not to be construed as limiting to the presently disclosed invention.
A crimping device for securing a suture to a double-pointed medical suture needle, the crimping device comprising:
a lower block and an upper block that can be pressed against each other to secure the suture to the double-pointed medical suture needle, each of the lower block and upper block comprising:
a. a first groove configured to accommodate the suture; and
b. a second groove configured to accommodate the double-pointed medical suture needle, the second groove extending in a second groove extension substantially perpendicular to a first groove extension of the first groove, wherein the second groove comprises a protrusion at an intercept of the first groove and second groove.
The crimping device according to item [0076], wherein the crimping device is configured to secure the suture to a double-pointed medical suture needle having a through-hole in and two indentations in a needle body, wherein the crimping device comprises at least one locking element, for example two locking elements, such as two rods, configured to engage with indentations of the double-pointed medical suture needle in a locked position such that the through-hole is aligned with the intercept.
The crimping device according to item [0078], wherein the locking element(s) is/are disposed on a lower block needle facing surface to lock the double-pointed medical suture needle against the lower block in the locked position.
The crimping device according to item [0079], wherein the upper block comprises locking element receiving grooves for receiving the locking elements in the locked position.
The crimping device according to item [0078], wherein the locking element(s) is/are arranged substantially perpendicularly to a lower block needle facing surface, the locking element(s) partly interfering with the second groove.
The crimping device according to item [0081], wherein the upper block comprises guiding holes for receiving the locking elements.
The crimping device according to any one of the preceding items, wherein the protrusion of each of the lower block and the upper block is a bulge.
The crimping device according to any one of the preceding items, wherein the protrusions cause a deformation of the double-pointed medical suture needle to bond the suture to the double-pointed medical suture needle when the lower block and the upper block are pressed against each other.
The crimping device according to item [0084], wherein the protrusions cause a deformation of the double-pointed medical suture needle from two opposite sides.
The crimping device according to any one of the preceding items, wherein the first groove and the second groove are substantially straight.
The crimping device according to any one of the preceding items, wherein the lower block and the upper block have suture side openings for the suture.
The crimping device according to any one of the preceding items, wherein the lower block and the upper block have needle side openings for the double-pointed medical suture needle.
The crimping device according to any one of the preceding items, wherein the first groove has a first height and the second groove has a second height, wherein the second height is greater than the first height.
The crimping device according to item [0089], wherein the second height corresponds to a needle radius of the double-pointed medical suture needle.
The crimping device according to any one of items [0089]-[0090], wherein the second groove has a third height at the protrusion, wherein the third height is greater than the first height and less than the second height.
The crimping device according to any one of the preceding items, wherein the lower block and the upper block comprise a free space around each pointed end of the double-pointed medical suture needle.
The crimping device according to item [0092], wherein the free space is a substantially spherical space.
The crimping device according to any one of the preceding items, further comprising a cutting mechanism for cutting the suture.
The crimping device according to any one of the preceding items, further comprising a winding mechanism for winding the suture and/or one or more suture length adjustment elements.
A method of securing at least one suture to at least one double-pointed medical suture needle, comprising the steps of:
threading the double-pointed medical suture needle by inserting the suture through a through-hole of the double-pointed medical suture needle;
providing a crimping device having a lower block and an upper block, each of the lower block and the upper block comprising a first groove configured to accommodate the suture; and a second groove configured to accommodate the double-pointed medical suture needle, the second groove extending in a second groove extension substantially perpendicular to a first groove extension of the first groove, wherein the second groove comprises a protrusion at an intercept of the first groove and second groove;
placing the double-pointed medical suture needle in the second groove and the suture in the first groove; and
crimping the double-pointed medical suture needle by pressing the lower block and the upper block together, thereby securing the suture to the double-pointed medical suture needle.
The method of securing a suture to a double-pointed medical suture needle according to item [0096], further comprising the step of locking the double-pointed medical suture needle by engaging one or more locking elements with one or more indentations of the double-pointed medical suture needle such that the through-hole is aligned with the intercept.
The method of securing a suture to a double-pointed medical suture needle according to any one of items [0096]-[0101], wherein the protrusion of each of the second groove deform the double-pointed medical suture needle at the through-hole.
The method of securing a suture to a double-pointed medical suture needle according to any one of items [0096]-[0102], further comprising the step of cutting the suture.
The method of securing a suture to a double-pointed medical suture needle according to any one of items [0096]-[0103], wherein a plurality of double-pointed medical suture needles are threaded using the same suture, and wherein the double-pointed medical suture needles are crimped one by one, wherein the suture is winded and cut for each crimping.
The method of securing a suture to a double-pointed medical suture needle according to any one of items [0096]-[0104], wherein the crimping device is a crimping device according to any one of items [0076]-[0095].
Number | Date | Country | Kind |
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20178675.3 | Jun 2020 | EP | regional |