This application claims priority to co-pending German Patent Application No. DE 10 2008 017 366.5 entitled “Presszange mit einem Positionierer”, filed Apr. 4, 2008.
The present invention generally relates to crimping pliers comprising a locator or positioner for positioning the work piece. The crimping pliers are used for manually pressing or crimping a work piece.
Crimping pliers are used for pressing or crimping a work piece in a tool or die located in a head of the crimping pliers. Such crimping pliers might be used for crimping a connector or electrical contact with an end of an electric wire, wherein an insulation might be removed from the end of the electrical wire before crimping the connector or contact upon the end. The crimping pliers might also be used as working pliers for causing a plastic deformation of the work piece, for cutting or separating parts of the work piece or for punching or stamping the work piece.
Furthermore, it is known to equip crimping pliers with a locator. The locator is used for positioning the work piece relative to the head of the pliers and relative to the tool or dies. The locator guarantees the exact position of the work piece at the start of the crimping process. For one known embodiment, the locator guarantees the correct position of a connector or fitting relative to the wire end freed from the insulation. Furthermore, the locator might interact with the work piece during the crimping process. A locator might also be useful for using the crimping pliers for small work pieces. This is due to the fact that the manual positioning of a small work piece through an opening of the head of the pliers into the tool or die might be difficult or unsuitable for reaching a desired position with a desired small tolerance. When using the crimping pliers for connecting a connector, contact or fitting with a wire end, it has to be guaranteed at the start of the crimping process that both the connector and the wire end have a predetermined relative position to the tool or dies.
The prior art discloses a lot of different embodiments of crimping pliers, transfer mechanisms, kinematics with different degrees of freedom for the components of the crimping pliers moved throughout the crimping process as well as embodiments for locators. All of these known embodiments might be improved by the present invention:
Crimping pliers known from German Patent Application No. DE 27 18 165 A1 have a C-shaped head which is open in lateral direction. Another embodiment of DE 27 18 165 A1 shows dies or tools being moved similar to scissors. For both aforementioned embodiments, the head of the pliers extends in a plane. The pliers have a locator which is pivotable around a pivoting axis between a position for assembly and a working position. The locator comprises a nest for accommodating a work piece. The pivoting axis has an orientation perpendicular to the plane of the head. It is possible to pivot the locator into the position for assembly, introduce the work piece into the nest and pivot the locator with the work piece pinned into or housed by the nest through an open side of the head into a working position. In the working position, the work piece has a defined relative position to the tools or dies. Subsequently, the crimping process plastically deforming the work piece is continued by driving the crimping pliers, here by manually pivoting the hand levers.
Another crimping pliers is distributed by the applicant of the present patent application with the label CS20KS, see
Furthermore, crimping pliers distributed by the applicant of the present patent application under the label CS25KS (see
German Patent No. DE 198 32 884 C1 corresponding to U.S. Pat. No. 6,155,095 discloses crimping pliers having a head built with metal plates. Here, the head is O-shaped without an opening in one lateral direction. Caused by an activation of hand levers a movable part or die is moved along a longitudinal axis of the crimping pliers relative to a fixed part of the tool or die. The document discloses a locator being pivoted around a pivoting axis which has an orientation parallel to the plane of the head of the pliers and transverse to the direction of movement of the parts of the tool or dies of the crimping pliers. In a working position, the locator has an orientation parallel to the plane of the head. The locator is pivoted around the pivoting axis from a working position into a position for assembly. The activation of a pivoting movement of the locator requires both hands of a user of the crimping pliers.
The present invention relates to a locator having a pivoting degree of freedom with respect to the head of the pliers around a pivoting axis. The pivoting axis has an orientation parallel to the plane, wherein the head of the pliers mainly extends. Furthermore, the pivoting axis has an extension transverse to the relative degree of freedom of parts of the tool or the dies of the crimping pliers. Accordingly, it is possible to pivot the locator “away” from the plane of the head of the crimping pliers.
The inventive design might be used for C-shaped heads as described above. However, the aforementioned degree of freedom of the locator is also useful for heads of crimping pliers having other shapes than C-shapes. This is due to the fact that it is not necessary to move the locator through the opening of the C as known from DE 27 18 165 A1 and the crimping pliers of the applicant distributed under the labels CS20KS and CS25KS.
For the inventive crimping pliers, the locator is linked with an activating element that directly or indirectly causes the pivoting movement of the locator relative to the head by manual manipulation by the user. The activating element has a design and orientation such that it is possible to manipulate the activating element by the hand of a user that, at the same, time grips or contacts the hand levers. Accordingly, the inventive crimping pliers might be manipulated by one single hand of the user. This is in particular of advantage in cases of another hand of the user being needed for holding the or another work piece and introducing the or another work piece into the crimping pliers.
Also the crimping pliers of the applicant distributed under the label CS20KS could be manipulated by one single hand with the thumb of the user causing the movement of the locator. However, the path of the thumb for causing a movement of the locator for this known prior art increases with a closing movement of the hand levers. Instead, according to the invention, the pivoting axis has another orientation leading to a different degree of freedom of the locator. The inventive orientation leads to the result that the path of a finger of the user for activating the activating element is less dependent or independent on the relative position of the hand levers. Furthermore, it might be possible to activate the activating element by an index finger which is not possible for the crimping pliers CS20KS.
Furthermore, the crimping pliers CS20KS require a complex activating mechanism with a pivotable lever and a transmission system for converting the pivoting movement into a linear movement.
According to another embodiment of the invention, the activating element is built with an arm or extension of the locator, wherein such arm or extension might have a simple design. The dimensions of the arm, in particular the length of the arm, and the contour of the arm might be adapted for providing good haptics and a good accessibility of the activating element.
According to one example, the arm might be built by a metal sheet, wherein such metal sheet might be curved, cranked, twisted for providing a desired geometry and activating surfaces for a finger of the hand of the user.
According to another embodiment of the invention, the arm has a multifunctional design. For this embodiment, the arm is firstly used for applying a force or moment for pivoting the locator. Furthermore, the arm serves as a support for a spring element, wherein the spring element might serve for biasing the locator versus a position, in particular the working position.
For another embodiment of the invention, the hand levers are moved in a plane during the crimping process, wherein the aforementioned plane might be the plane of the head or parallel to the plane of the head. In the working position of the locator, the arm has an angle smaller than 90° with respect to the aforementioned plane. For transferring the locator from the working position into another position, in particular the position for assembly, the arm is pivoted versus the plane of the head of the pliers or the plane, wherein the hand levers are moved. Such pivoting movement might be caused by the index finger or the middle finger of a hand that contacts or grips the crimping pliers.
For another embodiment of the invention, the locator is secured in the working position by a resting unit, locking unit or latching mechanism.
In this context, a resting unit describes a unit building a stable equilibrium for the working position. Accordingly, the resting unit keeps or restores the locator in the working position for small forces acting upon the locator or the arm. Instead, for larger forces acting upon the arm or the locator, the locator might be moved away from the working position. Examples of suitable resting units are spring biased resting elements that engage a resting groove in the working position. The dimensioning of the force level secured by the resting unit might be done by the choice of the diameter of the resting sphere, the geometry of the contour of the resting groove and/or the stiffness of a spring supporting the resting sphere. However, it is also possible to use a resting pin instead of the resting sphere. Furthermore, it might be useful to use a permanent magnet as a part of the resting unit, wherein the force of the permanent magnet determines the resting force in the working position.
Instead, in the present context, a locking unit is a unit that secures the working position so that it is not possible to move the locator out of the working position solely by applying forces in the direction of the pivoting degree of freedom. A locking unit secures the working position (with or without play) by positive locking, e.g., by use of a locking bolt or a pawl. It is possible to release the locking unit with the hand holding the crimping pliers or with the other hand of the user.
The present invention also covers embodiments wherein the locator is secured in another position than the working position, e.g., the position for assembly, by means of a resting unit or a locking unit.
The pivoting angle of the locator relative to the head of the crimping pliers might be limited by the joint of the locator at the head or a stop element. Furthermore, it is possible that the pivoting angle might be limited by the arm or extension so that the arm has another function additional to the function of transferring activation forces and/or supporting the spring element.
For one embodiment, the arm or extension is designed and arranged such that the pivoting angle is limited by the arm or extension abutting another component of the crimping pliers.
According to another embodiment of the crimping pliers, the activating element, in particular the arm or extension, is designed and arranged such that it is possible to activate the activating element when gripping the hand levers with the right hand of the user with a finger of the right hand of the user. Furthermore, for the same crimping pliers it is possible to grip the hand levers with the left hand of a user and activate the activating element with a finger of the left hand. Crimping pliers according to this embodiment might be used by a left-hander or right-hander or by the same user in different work areas. Another embodiment of the invention suggests providing a modular locator for the crimping pliers. The locator and/or the arm or extension might build a variant that is optionally combined with other components of the crimping pliers. Accordingly, it is possible to manufacture, distribute and use crimping pliers related to a first group of crimping pliers having no locators, arms or extensions. Crimping pliers related to a second group are equipped with the additional module with the locator, arm and/or extension, so that the crimping pliers related to the second group might be used with an increased comfort. However, it is also possible that existing crimping pliers having no locator are adapted or subsequently equipped with a locator or an activating element.
The locator with the pivoting axis having the mentioned orientation might be used for crimping pliers having a C-shaped open head or a ring-shaped closed head as described. The inventive features might additionally be used irrespective on
Instead, according to the invention the proposed positioner is suitable for any type of crimping pliers. It is also possible to transfer one and the same locator from first crimping pliers to second crimping pliers dependent on the needs of the user.
Furthermore, caused by the chosen orientation of the pivoting axis, it is also possible to design the locator independent on the number and positions of the nests or dies at the head of the crimping pliers.
Furthermore, it is possible to increase the number of the nests or dies that might be used in connection with a locator. The number of nests or dies might correlate with the number of nests for the work piece at the locator.
Another possible advantage of the inventive locator is that the locator comprises an increased accessibility in the position for assembly so that the preparation and the use of the crimping pliers is eased. The invention could also be used for crimping pliers wherein the movable part of the tool or die is guided on a linear path or a curved or circular path in the head of the crimping pliers.
Other features and advantages of the present invention will become apparent to one with skill in the art upon examination of the following drawings and the detailed description. It is intended that all such additional features and advantages be included herein within the scope of the present invention, as defined by the claims.
The invention can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present invention. In the drawings, like reference numerals designate corresponding parts throughout the several views.
Referring now in greater detail to the drawings,
Two parts 6, 7 building a tool are located in the head 2. Part 6 is fixed at head 2, whereas part 7 is linked with the head 2 providing a degree of freedom for relative movement with respect to head 2. For the shown embodiment, the movable part 7 is guided along a linear path by means of the frame-like closed cover plates 3, 4. The parts 6, 7 might build a pair of dies used for plastically deforming a work piece 8 throughout a crimping process. Such deformation might be used for providing a crimping connection. Before starting the crimping process the work piece 8 has to be brought into a well defined relative position to the parts 6, 7. This is done by a locator 9 or positioner pivotably linked with the head 2 by a pivoting link 10 providing a pivoting movement around the pivoting axis 11. The pivoting link 10 is designed and arranged such that the pivoting axis 11 is located in a plane 12 having an orientation parallel to the plane 5 of the head of the pliers (
The locator 9 comprises a fixing plate 13. The fixing plate 13 is fixed by a screw at one part of head 2. Such part is connected both with the movable part 7 and with a drive 15. The drive 15 might be built with two hand levers 16, 17, wherein the hand levers are pivotably linked with each other at the head 2. The hand levers drive the movable part 7 linearly versus the fixed part 6.
The locator 9 also comprises a pivoting plate 18. The pivoting plate 18 is linked for a pivoting movement with the fixing plate 13 via a pivoting link 10. Accordingly, it is possible to pivot the pivoting plate 18 around the pivoting axis 11 (see
The pivoting plate 18 (
It is possible to pivot the pivoting plate 18 from a position for plugging on or for assembly (
The plugging on or introduction of the work piece 8 into the chosen nest 20 is done by hand, wherein the work piece 8 might be held between and guided by the thumb and the index finger.
For the inventive embodiment, the locator 9a comprises an extension or arm 35 which is shown as a single component in
The arm 35 is brought into contact with the locator 9a, wherein the bolt 19 is introduced into the recess 42 coming into contact with the outer side of the locator at the rear side of the base leg 38. The side legs 39, 40 of the arm 35 laterally encompass the locator 9a. As can be seen from
As shown in
Many variations and modifications may be made to the preferred embodiments of the invention without departing substantially from the spirit and principles of the invention. All such modifications and variations are intended to be included herein within the scope of the present invention, as defined by the following claims.
Number | Date | Country | Kind |
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10 2008 017 366 | Apr 2008 | DE | national |
Number | Name | Date | Kind |
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3393438 | Marley et al. | Jul 1968 | A |
4381661 | Wiener et al. | May 1983 | A |
4590786 | Wiener et al. | May 1986 | A |
6155095 | Beetz | Dec 2000 | A |
Number | Date | Country |
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27 18 165 | Oct 1978 | DE |
38 25 775 | May 1989 | DE |
198 32 884 | Dec 1999 | DE |
0 368 825 | Oct 1989 | EP |
Number | Date | Country | |
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20090249855 A1 | Oct 2009 | US |