Patent Application
20220123514
This application claims priority to co-pending European Patent Application No. EP 20 202 479.0 filed Oct. 19, 2020.
The invention relates to crimping pliers wherein pliers jaws are moved relatively to each other due to a manual actuation of hand levers by use of a drive mechanism (e. g. a toggle lever drive). With the movement of the pliers jaws die half units held on the pliers jaws approach each other over a crimping stroke so that it is possible to crimp a workpiece between the die half units. The workpiece might e. g. be a plug or connector, an end region of a cable comprising at least one electrical conductor being arranged therein. By means of the crimping both the mechanical connection between the plug and the cable as well as the electrical connection of the plug to the at least one electrical conductor is provided. The inventive crimping pliers can be used for manufacturing any crimping contour, in particular a trapezoidal crimp or four-cornered crimp.
The invention also relates to a crimping half unit designated for crimping pliers. Finally, the invention also relate to a method for the assembly of a die comprising two die halves for establishing crimping pliers.
EP 0 516 598 B1 discloses that it might be advantageous to allow an insertion of a workpiece alternatively in lateral direction or from the front into the die of crimping pliers. For that purpose EP 0 516 598 B1 suggests that the die halves of the die half units are supported for being rotated about the crimping axis on the associated pliers jaws. In this case it is possible to pivot the die halves in a way about the crimping axis such that the accommodation for the workpiece formed by the die halves can alternatively have a lateral orientation or frontal orientation. In order to provide the rotational degree of freedom of the die halves about the crimping axis the die half units each comprise a bearing body which here consists of an U-shaped part made of plastic. The side legs of the U-shaped bearing body comprise semi-shell shaped bearing surfaces on the side facing towards each other, the bearing surfaces together forming a bearing lug. A rotational stud is supported in the bearing lug. The rotational stud is formed by the die half on the side facing away from the die contour. On the outer side the U-shaped side legs of the bearing bodies comprise cylindrical studs being arranged coaxially to each other. For assembling the die half units and for assembling the die half units to associated pliers jaw at first the side legs of the U-shaped bearing bodies are pressed towards each other. In this compressed state the bearing bodies are introduced into the intermediate space of plates of one pliers jaw. With an elastic widening of the side legs of the bearing bodies the bearing studs enter into corresponding bearing bores of the plates of the pliers jaws. This leads to the result that the bearing bodies are supported for being pivoted about pivoting axes having an orientation vertical to the pliers head plane relative to the pliers jaw. The assembly of the die halves to the bearing bodies is provided by inserting the rotational stud into the bearing lug of the bearing body. The die half is secured on the bearing body by screwing a screw with a washer into the free front side of the bearing stud so that in the neighborhood of the bearing lug the bearing body is captured between the washer and a base body of the die half. By the accommodation of the rotational stud in the bearing lug a rotational bearing is provided by which the die half is supported for being rotated about the crimping axis relative to the bearing body. In order to provide that the two die halves are pivoted about the respective rotational bearing and about the crimping axis with the same pivoting angles (so that also the required same orientation of the die contours of the die halves is guaranteed) according to EP 0 516 598 B1 parallel guiding pins extend from one die half towards the other die half. These guiding pins are then received under the provision of a guiding defect in respective guiding bores of the base body of the other die half.
DE 197 28 685 A1 (corresponding to EP 0 888 850 B1) additionally proposes that rotational bearing by which the die half is supported for being rotated relative to the bearing body comprises a latching device so that it is possible to latch the die halves on the one hand in a frontal orientation and on the other hand in a lateral orientation. Here, the latching device comprises a spring element held by the bearing body which comprises a latching nose which interacts with a longitudinal groove of the rotational stud for providing the latching effect.
WO 2019/105703 A1 and WO 2019/105704 A1 (corresponding to US 2020/0251869 A1) both disclose die half units which can be pivoted relative to the pliers jaws about the crimping axis. Here, the die halves are not guided relative to each other by the accommodation of guiding pins in guiding bores. Instead, the die halves comprise die half plate bodies having an orientation parallel to each other. The die half plate bodies engage each other for providing a guiding effect in a direction transverse to the die plate bodies. An additional guiding effect is provided by guiding plates, the guiding plates having a surface normal extending parallel to the die plate bodies. The two die halves have the same designs. In order to provide that the die half can be rotated about the crimping axis the base body of the die half comprises a bore wherein a bearing stud of the bearing body is supported for being rotated. An axial securing of the rotational stud of the bearing body in the bore of the die half is provided by an U-shaped insertion part which can be inserted through a lateral recess of the die half. In the assembled position the insertion part is secured in the direction of the crimping axis in the accommodation of the die half. Side legs of the U-shaped insertion part engage in a corresponding groove of the rotational stud so that the rotational stud is secured in axial direction in the die half. The bottom of the groove of the rotational stud might have a non-round cross-section for allowing a latching of the rotational position of the die half about the rotational bearing and about the crimping axis. For disassembling the die half from the bearing body it is required to withdraw the insertion part under an elastic widening of the same. For that purpose it is required to grip the insertion part at the base leg of the U by pliers or to apply a withdrawing force by a pointed tool on the front faces of the side legs of the U-shaped insertion part. Outside from the die half the bearing body comprises a pivoting stud with end-sided guiding jaws, the pivoting stud having an orientation transverse to the crimping axis. The pivoting stud is accommodated in a bearing accommodation of the pliers jaw. The bearing accommodation extends over more than the half of the circumferential extension of the pivoting stud in order to provide that the pivoting stud is held in an non-detachable way. It is assumed that the pivoting stud is pressed into the bearing accommodation of the pliers jaw with high factory-provided assembly forces with an elastic and/or plastic deformation of the pivoting stud and/or the bearing accommodation. By the accommodation of the pivoting stud in the bearing accommodation it is possible to provide a pivoting degree of freedom of the die half units relative to the associated pliers jaw about a pivot axis having an orientation vertical to the pliers head plane.
The present invention in particular proposes crimping pliers which are in particular improved with respect to
the assembly of a die half unit or a die and/or
the disassembly of a die half unit or a die and/or
the bearing support of a die half unit on a pliers jaw of the crimping pliers and/or
the reliability of the connection of the die half unit to the pliers jaw of the crimping pliers.
Furthermore, for one embodiment the invention proposes
a correspondingly improved die half unit as well as
a method for the assembly of a die comprising two die half parts for establishing crimping pliers.
The crimping pliers might comprise a die which serves for crimping the workpiece. The die comprises two die half units. The die half units are each supported on an associated pliers jaw of the crimping pliers. At least one die half unit comprises a die half and a bearing body. Here, the die half has a die half contour which interacts with the workpiece during the crimping process. The bearing body is supported in a bearing accommodation of the associated pliers jaw so that a die half bearing is established. The die half bearing should allow a releasable assembly of the die half unit to the pliers jaw so that the die half is held on the pliers jaw in a loss-proof fashion. Furthermore, the die half bearing serves for transmitting the crimping force (generated by the actuation of the hand levers and increased in some cases by the drive mechanism) from o the pliers jaw to the die half unit so that the die half is pressed with the crimping force to the outer surface of the workpiece. Furthermore, the die half bearing provides an unlimited or limited pivoting degree of freedom with a pivoting axis having an orientation vertical to the pliers head plane. This pivoting degree of freedom allows a pivoting movement of the die half unit relative to the pliers jaw for allowing a compensating movement which is required over the crimping stroke of the pliers jaws because the pivoting of the pliers jaws leads to a change of the relative angle of the pliers jaws.
Furthermore, the die half is supported on the bearing body for being rotated about a crimping axis by a rotational bearing. By means of this rotational degree of freedom, it is possible to change the orientation of the die half according to the needs. Accordingly, it is e. g. possible to insert the workpiece into the die in a lateral direction or from the front (or also in any other orientation) and/or to crimp the workpiece in any such orientation during the crimping process. In so far, the crimping pliers might also have a design corresponding to the embodiments disclosed in the beginning.
It is possible to assemble and disassemble the bearing body of the die half unit to and from the bearing accommodation of the pliers jaw without the use of any tool and so alone by hand. There is in particular now screwed connection and/or no riveted connection and/or no connection with a locking ring or snap ring which has to be widened by use of pliers. In this way it is possible to provide that the mechanical pliers part of the crimping pliers can be used with dies having die half units with different die contours, for different crimping strokes and the like because it is possible to exchange the die in this way and without the use of a tool. An exchange of this type can also be used if die half units have worn out or if different types of workpieces have to be crimped which then requires the use of different die half units.
It is possible that an embodiment according to the invention provides an advantage over the crimping pliers known from the prior art because according to EP 0 516 598 B1 an exchange besides the elastic deformation of the bearing body also requires the screwing of the washer to the rotational stud requiring a tool embodied as a screw driver and according to DE 197 28 685 A1 it is required to release a snap ring which also requires a tool.
It is possible that the bearing body and the bearing accommodation are connected to each other by a holding device. The holding device does not absolutely fix the bearing body relatively to the bearing accommodation. Instead, the holding device only limits or removes at least one degree of freedom (in particular the assembly degree of freedom and/or disassembly degree of freedom) between the bearing body and the bearing accommodation. Preferably, here the holding device allows the pivoting degree of freedom of the bearing body relative to the bearing accommodation about a rotational axis having an orientation vertical to the pliers head plane.
For a first embodiment the holding device is embodied as a snapping or “latching device”. A latching device of this type is formed between two components, here the bearing body and the bearing accommodation. One of the components comprises a latching element embodied as a latching protrusion [or a latching recess] whereas the other component comprises a counter-latching element formed by a latching recess [or a latching protrusion]. In the latched position of the components the latching protrusion is accommodated in the latching recess with a positive engagement so that the holding is provided by a latching effect. For the disassembly and/or assembly of the latching connection the user applies a force which (in particular due to a present inclined surface) leads to an elastic deformation or elastically supported movement of the latching protrusion and/or the latching recess. The elastic deformation or elastically supported movement for the assembly allows the entry of the latching protrusion into the latching recess and the latching in the same and/or for the disassembly allows the exit of the latching protrusion from the latching recess and so the unlatching from the same. In this way a latching device can be latched or unlatched without further measures only by applying sufficient assembly forces or disassembly forces in assembly direction or disassembly direction where the positive engagement is provided or removed by an elastic deformation.
For a second embodiment the holding device is embodied as a “locking device”. A locking device of this type is formed between two components, here the bearing body and the bearing accommodation. One of the components here comprises a locking element embodied as a locking protrusion [or a locking recess] whereas the other component comprises a counter-locking element comprising a locking recess [or a locking protrusion]. In the locked position of the components the locking protrusion is accommodated in the locking recess with a positive engagement so that the holding is provided by a locking. A disassembly and/or assembly of the locking connection can (differing from the latching device) not only be provided in the way that the user applies a sufficiently high force in assembly direction or disassembly direction. Instead, the locking or unlocking of the locking device is provided by a separate manual actuation of the locking element or the counter-locking element. The separate manual actuation moves the locking element or the counter-locking element (at least with one component of the movement) transverse to the assembly direction or disassembly direction of the components. Preferably, in the locking device a transverse surface having an orientation transverse to the assembly direction and/or disassembly direction is effective between the locking element and the counter-locking element.
It is generally possible that the insertion of the bearing body into the bearing accommodation uses a latching effect and the exit of the bearing body from the bearing accommodation requires an unlatching so that for the insertion and the exit only the required forces have to be generated. It is also possible that the bearing body is inserted into bearing accommodation with a locking effect and the exit from the bearing accommodation requires an unlocking which requires the separate manual actuation of the locking element or the counter-locking element. For a particular proposal, the bearing body is inserted into the bearing accommodation by use of a latching via a latching device so that it is only required to bring the bearing body close to the bearing accommodation without the need of the actuation of a separate manual (counter-)locking element and the bearing body has only to be pressed with a sufficient assembly force into the bearing accommodation until the bearing body latches in the bearing accommodation. Instead, for this proposal the bearing body is locked against an exit from the bearing accommodation so that for the exit of the bearing body from the bearing lug it is required to actuate a separate manual (counter-)locking element. In this way on the one hand a simply assembly of the bearing body in the bearing accommodation is provided. On the other hand it is nevertheless in a reliable way provided that the bearing body will not exit from the bearing accommodation in an unintended way. Instead, the exit of the bearing body from the bearing accommodation is only possible if the user allows the exit manually by actuating the separate (counter-)locking element. Also an undesired release of the bearing body from the bearing accommodation due to a faulty operation of the crimping pliers or also a functional impairment of the crimping pliers leading to pulling forces biasing the die half unit cannot lead to the result that the die half unit unintentionally detaches from the pliers jaw.
For one embodiment the bearing accommodation is a recess. In this case the bearing cross-section of the bearing body is arranged in the recess. The recess is by both the pliers jaw and a counter-holding element. On the one hand it is possible that the bearing body is directly supported on the pliers jaw (in particular in the direction of the crimping force). The counter-holding element might embodied as a latching element and/or locking element. According to this proposal the counter-holding element is moveable between a holding position and a released position (and vice versa). In the holding position the counter-holding element blocks the bearing body from an exit from the recess. Instead, in the released position of the counter-holding element the bearing body is able to exit from the recess. In the case that the counter-holding element is embodied as a latching element, the movement from the holding position into the released position is induced by an elastic movement of the counter-holding element due to sufficiently high removal forces applied on the bearing body and/or a movement of the counter-holding element from the released position into the holding position is induced by the elastic bias of the counter-holding element. Instead, in the case that the counter-holding element is embodied as a locking element a movement from the holding position into the released position (and vice versa) requires a manual separate actuation of the locking element.
It is e. g. possible that the holding element or the counter-holding element comprises an inclined insertion surface. The inclined insertion surface is inclined relative to an insertion direction for inserting the bearing body into the bearing accommodation (preferably with an angle being larger than 0° and smaller than 90°, e. g. with an angle between 15° and 75°). This inclination of the inclined insertion surface has the effect that when inserting the bearing body in the insertion direction into the bearing accommodation the bearing body contacts the inclined insertion surface. The assembly force or insertion force is then converted by the inclined insertion surface into an actuation force biasing the (counter-)holding element which elastically biases the (counter-) element from the holding position towards the released position. In this case also the (counter-) holding element is embodied as a latching element.
However, it is also possible that the (counter-)holding element comprises a locking surface. In this case the locking surface has an orientation transverse to the insertion direction for inserting the bearing body into the bearing accommodation or transverse to the removal direction for removing the bearing body from the bearing accommodation. When inserting the bearing body in insertion direction with an assembly force or insertion force into the bearing accommodation, the bearing body contacts the locking surface which makes the entry of the bearing body impossible. Instead, the entry is only possible when separately manually actuating the counter-holding element. In a corresponding way the bearing body cannot be removed only by the application of a removal force on the bearing accommodation. Instead, a removal force only leads to the effect that the bearing body is pressed against the locking surface without causing a movement of the locking surface for removal of the positive engagement. Accordingly, also for the removal a separate manual actuation of the counter-holding element is required for the unlocking.
The counter-holding element might for another embodiment of this second variant be guided when being displaced relative to the pliers jaw (e. g. in a direction transverse to the crimping axis or also with an inclination relative to the crimping axis).
Furthermore, it is possible that the counter-holding element is supported by a spring on the pliers jaw. The spring might bias the counter-holding element towards the holding position. In the case that the counter-holding element is guided in a direction transverse to the crimping axis relative to the pliers jaw and that the counter-holding element does not comprise an inclined insertion surface or inclined removal surface the counter-holding element forms a locking element which can only be released by a separate manual actuation. Instead, the counter-holding element might be embodied as a latching element if the holding element is not guided transverse to the crimping axis relative to the pliers jaw, but under an acute angle relative to the crimping axis and/or the holding element and/or the counter-holding element comprises an inclined insertion surface or inclined removal surface.
Another embodiment bases on the finding that in some cases a support of the die half during the crimping process on the pliers jaw is required with the crimping force having a force level which is one magnitude higher than the force level for securing the die half unit against an undesired removal. On the basis of this finding it is proposed that the crimping force is supported via the bearing body (exclusively or almost) in the bearing accommodation on the pliers jaw whereas a removal force is (exclusively or almost) supported by the counter-holding element. The pliers jaw might here have a massive design and might e. g. be made of metal for providing a reliable support of the high crimping force. Instead, lower demands are applicable for the support of the removal force via the counter-holding element so that the counter-holding element might e.
g. be manufactured from plastic and also any guidance of the counter-holding element might be designed for reduced demands.
It is possible that the assembly and/or disassembly is provided in a direction parallel to the pliers head plane. The assembly can here also be provided from the interior of the bit of tongs (e. g. with a direction of the assembly approximately corresponding to the direction of the crimping force during the operation).
The first die half unit can be connected by a first variant to the bearing accommodation of a first pliers jaw whereas the second die half unit is connected by a second variant to the associated pliers jaw, the second variant corresponding to the above described type of connection.
For the first variant the bearing body is assembled to the bearing accommodation by bringing the bearing body into an insertion orientation and by inserting the bearing body in the direction of the insertion orientation into the bearing accommodation. In this insertion orientation of the bearing body the bearing body might be able to reexit from the bearing accommodation with a movement in opposite direction. However, subsequently for the further assembly the bearing body is pivoted in a way such that the bearing body is brought into a securing orientation in the bearing accommodation. In this securing orientation the bearing body establishes a positive engagement or a kind of catching with the bearing accommodation in the direction of the securing orientation. Accordingly, it is not possible that the bearing body exits in the direction of the securing orientation from the bearing accommodation so that a reliable assembly is provided. Preferably, the insertion orientation in the bearing accommodation is only possible in a partly assembled state of the crimping pliers whereas during the normal operation of the crimping pliers and during the crimping process the bearing body can only be brought into the securing orientation in the bearing accommodation or into orientations in the neighborhood of the securing orientation where still the positive engagement or catching is provided. Shortly summarized, the assembly requires a pivoting movement of the bearing body relative to the bearing accommodation. With this pivoting movement a positive engagement is provided or a latching of the bearing body to the bearing accommodation.
To mention only one example (which is not intended to limit the present invention) the bearing body might be embodied as a hook or might comprise an U-shaped accommodation being open in the direction of the insertion orientation. Then, from the front the hook- or the U-shaped accommodation can be moved close to a transverse bolt forming the bearing accommodation. With the pivoting of the bearing body in the securing orientation then the positive engagement between the hook and the transverse bolt or the U-shaped recess in the direction of the securing orientation (which then during the operation corresponds to the crimping axis) is achieved. It is possible that for the first variant by the pivoting movement of the bearing body from the insertion orientation into the securing orientation a positive engagement with an undercut of the bearing accommodation in the direction of the securing orientation is established which provides the support or bearing of the bearing body on the bearing accommodation against a disassembly.
For the first variant the mentioned positive engagement might be exclusively or additionally be effective for a securing in the direction of the securing orientation against a removal of the bearing body from the bearing accommodation.
For the first variant preferably no additional securing element is required so that the connection can exclusively be provided between the bearing body and the bearing accommodation which further simplifies the assembly and/or disassembly and which also reduces the number of the required components (where it is nevertheless possible to use an additional securing element).
For the first variant for the insertion in the insertion orientation and/or the pivoting in the securing orientation also an elastic deformation might occur or an elastic deformation of the relevant components is not required.
For the embodiments described in relation with the Figures for the first variant the bearing accommodation comprises a recess of the pliers jaw into which the bearing body enters. However, it is also possible that (for a corresponding design in other respects) the bearing body comprises a recess into which a protrusion of the bearing accommodation enters.
For one proposal related with the first variant the bearing accommodation comprises a bearing lug. Here, the bearing lug does not have a cross-section with a closed edge. Instead, the bearing lug comprises an edge opening. The edge opening forms a narrowing when compared to the bearing dimension of the bearing lug. The bearing body has a bearing cross-section which is supported (for being rotated) in the bearing lug. The bearing cross-section on the one hand comprises an insertion extension in a direction transverse to the insertion orientation. In a direction transverse to the securing orientation the bearing cross-section comprises a securing extension. The securing extension is larger than the narrowing of the bearing lug. When the bearing cross-section of the bearing body is arranged in the bearing lug of the bearing accommodation in the securing orientation the bearing cross-section and so the bearing body is not able to exit from the bearing lug because the bearing cross-section is not able to pass the narrowing with the securing extension. The securing extension might establish a positive engagement with an undercut formed by the narrowing of the bearing lug. Instead, the insertion extension is smaller than the narrowing of the bearing lug so that it is possible to insert the bearing body into the bearing lug when the bearing body has been brought into the insertion orientation so that the bearing cross-section is able to pass the narrowing of the bearing lug.
For the geometry of the bearing body and in particular the bearing cross-section being arranged in the bearing lug there are a lot of options for the first variant. For one proposal the bearing body comprises a cylinder segment portion and a flattening which define the bearing cross-section. The flattening might have any curvature or inclination unless the flattening is arranged within the outer surface of a cylinder continuing the cylinder segment portion. In the region of the cylinder segment portion then the bearing cross-section comprises the securing extension whereas in the region of the flattening the bearing cross-section comprises the insertion extension.
The two die half units are both assembled and disassembled to and from the associated bearing accommodation of the respective pliers jaw without the use of any tool.
Generally, the two die half units of the crimping pliers might have differing designs and might be adapted to the different required die half contours and/or also the different connections to the associated pliers jaws. The first die half unit and the second die half unit might have the same design which in particular serves for a symmetric crimping of the workpiece. In this case it is possible to reduce the number of different components.
The die half unit might comprise bearing bodies having different coupling sections. In this case, a first coupling section might allow a connection to a pliers jaw according to the first variant and a second coupling section allows the connection to the other pliers jaw according to the other variant. Here, preferably the two coupling sections are arranged one adjacent to the other when viewing along the pivot axis of the die half bearing. The two coupling sections provide that when connecting the first coupling section to a bearing accommodation of a first pliers jaw the pivot axis of the die half bearing relative to the die half unit is identical to the pivot axis of the die half bearing when connecting the second coupling section to a bearing accommodation of a second pliers jaw.
The invention also proposes a die half unit which is in particular designated for a use in crimping pliers as explained above. A die half unit of this type comprises a die half and a bearing body. The bearing body is designated for the establishment of a die half bearing by supporting the bearing body in a bearing accommodation of a pliers jaw. The die half unit further comprises a rotational bearing by which the die half is supported for being rotated relative to the bearing body about a crimping axis. Here, the bearing body is cumulatively embodied according to the following variants:
For the first variant the bearing body comprises a bearing cross-section which has a securing extension transverse to a securing orientation and an insertion extension transverse to an insertion orientation. The securing extension is here larger than the insertion extension. Preferably, the bearing body here comprises a cylinder segment portion, the diameter of the cylinder segment portion corresponding to the securing extension. Furthermore, the bearing body comprises a flattening wherein the bearing body comprises the insertion extension.
For the second variant the bearing body comprises a holding element. The holding element of the bearing body together with a bearing accommodation of a pliers jaw forms a holding device. In this case, the bearing accommodation comprises a counter-holding element. The holding element and the counter-holding element then form a latching or locking device.
For a die half unit the first variant and the second variant might cumulatively be embodied by a bearing body. Accordingly, the bearing body comprises two coupling sections for the coupling to the bearing accommodation of the pliers jaw, the two coupling sections e. g. being arranged one besides the other. One coupling section then provides the bearing cross-section comprising the securing extension and the insertion extension whereas the other coupling section comprises the locking element. A die half unit embodied in this way can then be connected to an associated pliers jaw both by the first variant of the connection as well as by the second variant of the connection.
The invention also proposes a method for the assembly of a die which comprises two die halves as explained before for establishing crimping pliers. In this method at first the first bearing body of the first die half unit is inserted with an orientation in the insertion orientation into the first bearing accommodation associated with the first pliers jaw. Subsequently the first bearing body is pivoted into the securing orientation so that an exit of the bearing body in the direction of the securing orientation is no longer possible. Subsequently, a second bearing body is inserted into the second bearing accommodation for holding the second bearing body and the second bearing accommodation by means of the latching or locking device. Here, the two die half units have preferably already been connected to each other prior to the execution of the aforementioned method steps and are guided relatively to each other in crimping direction or the two die half units are connected prior to the insertion of the second bearing body into the second bearing accommodation. When the second bearing body has been latched or locked in the second bearing accommodation, it is no longer possible to return the first bearing body again into the insertion orientation without a removal of the latching effect or the locking effect of the second bearing body with the second bearing accommodation. Accordingly, a disassembly of the two die half parts (together or one by one) is only possible if the locking or latching of the second bearing body in the second bearing accommodation is removed which preferably requires an unlatching or an unlocking by an actuation of a separate manual actuation of the counter-locking element. Preferably, no further method steps are required for the assembly of the die half units to the associated pliers jaw (in particular no screwing, no assembly of a securing ring, no pressing or crimping and the like).
Advantageous developments of the invention result from the claims, the description and the drawings.
The advantages of features and of combinations of a plurality of features mentioned at the beginning of the description only serve as examples and may be used alternatively or cumulatively without the necessity of embodiments according to the invention having to obtain these advantages.
The following applies with respect to the disclosure—not the scope of protection—of the original application and the patent: Further features may be taken from the drawings, in particular from the illustrated designs and the dimensions of a plurality of components with respect to one another as well as from their relative arrangement and their operative connection. The combination of features of different embodiments of the invention or of features of different claims independent of the chosen references of the claims is also possible, and it is motivated herewith. This also relates to features which are illustrated in separate drawings, or which are mentioned when describing them. These features may also be combined with features of different claims.
Furthermore, it is possible that further embodiments of the invention do not have the features mentioned in the claims which, however, does not apply to the independent claims of the granted patent.
The number of the features mentioned in the claims and in the description is to be understood to cover this exact number and a greater number than the mentioned number without having to explicitly use the adverb “at least”. For example, if an element is mentioned, this is to be understood such that there is exactly one element or there are two elements or more elements. Additional features may be added to these features, or these features may be the only features of the respective product.
The reference signs contained in the claims are not limiting the extent of the matter protected by the claims. Their sole function is to make the claims easier to understand.
In the following, the invention is further explained and described with respect to preferred exemplary embodiments illustrated in the drawings.
In the description of the Figures and in the Figures in same cases the same reference numbers are used for components and parts of the same which at least partially have corresponding designs and/or functions. Here, these components are partly distinguished from each other by the additional letter a, b, . . . . Then, reference is made to these components with the reference numbers with or without the additional letter a, b, . . . which then refers to one single component, a plurality of components labeled in this way or all of the components labeled with the reference number.
The crimping pliers comprise a fixed hand lever 2 which is fixedly connected to a fixed pliers jaw 3. Furthermore, the crimping pliers 1 comprise a moveable hand lever 4. The moveable hand lever 4 can be pivoted from the open position of
The drive mechanism 5 provides a suitable transmission with a gear ratio of the movement and forces from the hand levers 2, 4 to the pliers jaws 3, 6. Here, the drive mechanism 5 might be embodied as any drive mechanism known from the prior art. Preferably, the drive mechanism 5 is a toggle level mechanism 7,
For one possible embodiment of the toggle lever mechanism 7 the movable pliers jaw 6 is directly supported for being pivoted by a pivot joint on the fixed pliers jaw 3 (respectively a fixed pliers body which forms both the fixed pliers jaw 3 and also the fixed hand lever 2). The moveable hand lever 4 is linked by a pivot bearing 8 to the movable pliers jaw 6. Furthermore, an end region of a pressure lever 10 is linked by a toggle joint 9 to the movable hand lever 4. The other end region of the pressure lever 10 is linked by a pivot bearing to the fixed hand lever 2 (or to a fixed pliers body forming the fixed pliers jaw 3 and the fixed hand lever 2). Between the pivot bearing 8 and the toggle joint 9 the fixed hand lever 2 forms a first toggle lever 11 whereas the pressure lever 10 forms the second toggle lever 12.
The drawing plane of
A die 14 is held by the pliers jaws 3, 6. The die 14 comprises two die half units 15a, 15b. The die half units 15 each comprise a bearing body 16 and a die half 17. The die halves 17 each form die half contours which limit a die accommodation 18. The workpiece can be introduced into the die accommodation 18. During the crimping process the workpiece is crimped in the die accommodation 18 between the die contours of the die halves 17. This is provided by a relative movement of the die halves 17 along the crimping axis 19.
The orientation of the crimping axis 19 changes during the crimping process relatively to the pliers jaws 3, 6. For that purpose the bearing bodies 16 of the die half units 15 together with bearing accommodations 20 of the pliers jaws 3, 6 form die half bearings 21. The die half bearings 21 provide a pivoting degree of freedom between the bearing bodies 16 and the associated pliers jaw 3, 6 about a pivot axis 22 having an orientation vertical to the pliers head plane 13.
The die halves 17 each comprise a guiding protrusion 23 on one side adjacent to the die accommodation 18 and a guiding recess 24 on the other side adjacent to the die accommodation 18. The guiding protrusion 23a of the die half 17a is received in the guiding recess 24b of the other die half 17b under the provision of a guiding effect. In a corresponding way the guiding protrusion 23b of the die half 17b is received in the guiding recess 24a of the die half 17a under the provision of a guiding effect. In this way on both sides from the die accommodation 18 a guidance of the die halves 17 parallel to the crimping axis 19 is provided so that during the crimping process an orientation of the die halves 17a, 17b relative to each other according to the demands is upheld.
A connection of the bearing body 16 to the associated die half 17 is provided by means of a rotational bearing 25 in a way such that the die half 17 can be rotated relative to the bearing body 16 about the crimping axis 19.
Due to the die half bearing 21 the bearing body 16 has only one pivoting degree of freedom about the pivot axis 22 relative to the associated pliers jaw 3, 6. Due to the rotational bearing 25 the die half 17 only has one rotational degree of freedom about the crimping axis 19 relative to the bearing body 16. Finally, due to the guidance by the guiding protrusions 23 and the guiding recesses 24 the two die halves 17 only have one translational degree of freedom along the crimping axis 19. Due to the coupling of the two die halves 17 by this guidance the die halves 17 can only be rotated in common about the crimping axis 19.
The guidance blocks a relative movement of the die halves 17 relative to each other along the surface normal of the ribs 31, 32. An additional guidance between the die halves 17 is provided by the guidance of the guiding protrusions 23 in the guiding recesses 24.
For the embodiment shown in
For the embodiment shown in
The bearing body 16 comprises a stud-shaped protrusion 37 which attaches to a supporting surface 38. In the end region facing away from the supporting surface 38 the protrusion 37 comprises a circumferential groove 39. The stud-shaped protrusion 37 can be inserted into an accommodating bore 78 initiating from the front surface 29 of the die half 17 and is guided in the accommodating bore 78 for rotating about the crimping axis 19 for the establishment of a rotational bearing 25. In the state inserted in this way into the die half 17 the bearing body 16 is secured on the die half 17 by a securing ring or any other securing element 77 against an undesired re-exit. The securing ring or the securing element 77 is accommodated in the circumferential groove 29 of the bearing body 16 and is supported on a supporting surface provided by the die half 17. The die half 17 is accordingly captured between securing element 77 in the circumferential groove 39 and the supporting surface 38 (cp.
In the cross-sectional view of
In a direction transverse to an insertion orientation 43 the bearing cross-section 40 comprises an insertion extension 44 which is defined by the flattening 41. Instead, the bearing cross-section 40 comprises a securing extension 46 in a direction transverse to a securing orientation 45. The securing extension 46 is larger than the insertion extension 44. Here, the securing extension 46 might correspond to the diameter of the cylinder segment portion 42. For a securing orientation 45 differing from that of
In the sectional view shown in
On the side facing away from the protrusion 37 the holding element 51 comprises a transverse surface 54, the transverse surface 54 having an orientation transverse to the longitudinal axis of the protrusion 37. Also on the side facing towards the protrusion 37 the holding element 51 comprises a transverse surface 55 of this type. However, in the outer end region the transverse surface 55 continues to an inclined surface 56 which again via a rounded nose 57 continues into the transverse surface 55. In the region of the transverse surface 55 the nose 57 establishes an undercut 58. In the region of the undercut 58 a latching recess or locking recess 59 is formed for providing a latching or locking effect.
The edge opening 60 is slightly larger than the insertion extension 44 of the bearing cross-section 40 of the bearing body 16. Accordingly, it is possible to introduce the bearing body 16 in its insertion orientation 43 through the edge opening 60 into the bearing accommodation 20 with a movement along the insertion orientation 43. For avoiding a re-exit of the bearing body 16 from the bearing accommodation 20 the bearing body 16 is pivoted from the insertion orientation 43 of
Within the frame of the present description this type of connecting the bearing cross-section 40 of
A second variant for the connection or bearing can be seen from
A counter-holding element 63 is guided for being displaced in a locking or latching direction 64 relative to the moveable pliers jaw 6. Preferably, the latching or locking direction 64 has an orientation transverse to the longitudinal axis of the protrusion 37 or transverse to the crimping axis 19. The guidance of the counter-holding element 63 is here provided by two studs 65, 66 which are held by the pliers jaw 6 and which are guided in an elongate hole 67 of the counter-holding element 63. Due to the given constructional space for the shown embodiment the studs 65, 66 have different diameters so that here the guiding elongate hole 67 comprises subsections with different widths corresponding to the different diameters of the studs 65, 66.
The counter-holding element 63 comprises an actuation surface 68 which is freely accessible for the user from the outside of the crimping pliers 1. By means of actuation forces manually applied by the user on the actuation surface 68 it is possible to move the counter-locking element 63 between a locking position and a released position. Preferably, the actuation can be induced by the user by biasing the actuation surface 68 with the end portion of the thumb which might even be the case when the hand is positioned on at least one of the hand levers 2, 4.
The counter-holding element 63 is biased by the holding spring 69 from the released position of
Together with the counter-holding element 63 (here the counter-holding nose 70) the pliers jaw 6 forms the bearing accommodation 20. When the counter-holding element 63 is in the released position of
An insertion force applied by the user on the bearing body 16 is converted by the inclined surface 72 into a force component which acts opposite to the bias of the counter-holding element 63 by the holding spring 69. A sufficient insertion force can so lead to the automatic movement of the counter-holding element 63 from the holding position towards the released position for successively freeing the entry into the bearing accommodation 20. When with the entry of the bearing body 16 the end position in the bearing accommodation 20 has been reached, the counter-holding element 63 snaps back into the holding position due to the bias by the holding spring 69. Accordingly, for this embodiment a holding device 74 for inserting the bearing cross-section 47 into the bearing accommodation 20 is embodied as a latching device whereas the holding device 74 forms a locking device 76 against a removal of the bearing cross-section 47 from the bearing accommodation 20, the removal only being allowed when manually moving the counter-holding element 63 from the holding position into the released position.
In the case that for a modification also the transverse surfaces 55, 71 are embodied as inclined surfaces, it is also possible to allow an unlatching of the connection between the bearing cross-section 47 and the bearing accommodation 20.
The connection of the bearing body 16 and the bearing accommodation 20 of the pliers jaw 6 is in the frame of the present description also denoted as “second variant”. For the second variant, the connection or bearing is preferably not exclusively provided between the pliers jaw 6 and the bearing body 16. Instead, at least one additional component embodied at the counter-holding element 63 is required for the provision of the connection or bearing. For a modified embodiment, it is however also possible that the counter-holding element 63 is integrally formed by the pliers jaw 6 or the bearing body 16, e.g. by forming a holding nose as an integral, elastically supported component of the pliers jaw 6 or the bearing body 16.
It is generally possible that (differing from the shown embodiment) the connection of the die 14 to the fixed pliers jaw 3 is provided by the holding device 74 whereas the connection to the moveable plies jaw 6 is provided by the bearing cross-section 40 having the flattening 41.
It is possible that the bearing cross-section 37 is arranged between two bearing cross-sections 40 so that for the connection according to the first variant a symmetric support is possible in the region of the two bearing cross-section 40 (cp.
Many variations and modifications may be made to the preferred embodiments of the invention without departing substantially from the spirit and principles of the invention. All such modifications and variations are intended to be included herein within the scope of the present invention, as defined by the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20 202 479.0 | Oct 2020 | EP | regional |
