This application is a National Stage entry of International Applications PCT/JP2011/056970 filed Mar. 23, 2011, which claims the benefit of priority of Japanese Patent Application No. 2010-066855 filed Mar. 23, 2010, in the Japanese Patent Office (JPO), the disclosures of all of which are incorporated herein in their entirety.
The present invention relates to a crimping terminal and a crimping structure of the crimping terminal to an electric wire.
a) and (b) illustrate a crimping terminal and a crimping structure of a electric wire disclosed in PTL 1.
A crimping terminal 210 has an electrical connection portion 211 connected to a battery or the like at the front thereof and has an electric wire connection portion 212 which is crimped are connected to the end portion of an electric wire W at the rear thereof. The electric wire connection portion 212 has a base plate portion 221 and a conductor crimping piece 222 and as shown in
[PTL 1] JP-A-2009-87848
However, in the crimping terminal and the crimping structure of the electric wire described above, since there are many portions where the conductor Wa of the electric wire W connected to the crimping terminal 210 is exposed to the outside, if moisture becomes attached to the conductor Wa, the conductor Wa has a tendency to corrode and as a result, there is a concern that reliability of electrical connection will be lost.
The invention has been made in light of such circumstances, and has an object of providing a crimping terminal and a crimping structure of the crimping terminal to an electric wire which can eliminate corrosion problems of a conductor of the electric wire and the concern that reliability of electrical connection will be lost can be solved even if moisture becomes attached to the electric wire connection portion.
In order to obtain the object described above, a crimping terminal of the invention is characterized by (1) and (2) described below.
(1) A crimping terminal, which has an electrical connection portion for connecting to a counterpart terminal at the front portion thereof and has an electric wire connection portion that is crimped is connected to an end portion of an electric wire at the back portion thereof,
wherein the electric wire connection portion includes a lower surface panel which is continuous with a base plate portion of the electric wire connection portion and an upper surface panel which extends from a back end of the lower surface panel and is positioned above the lower surface panel by being folded upwards and forwards at a junction with the lower surface panel,
wherein the upper surface panel and the lower surface are formed in such a cross-sectional shape that when placed and joined together, an internal space is formed therein to house the end portion of the electric wire and such that when the interior is compressed and sealed by receiving crimping force from the vertical direction, thereby crimping the end portion of the electric wire, and
wherein an electric wire insertion aperture is provided in a folded portion from the lower surface panel to the upper surface panel to allow the end portion of the electric wire to be inserted between the lower surface panel and the upper surface panel.
(2) The crimping terminal according to (1) described above,
wherein engaging portions are provided which are engaged when a crimping force is received from the vertical direction at both edges of the lower surface panel and the both edges of the upper surface panel.
According to the crimping terminal of the configuration (1) described above, the end portion of the electric wire is inserted and crimped between the lower surface panel and the upper surface panel and thereby the interior thereof can be sealed and the conductor can be protected from the penetration of moisture.
According to the crimping terminal of the configuration (2) described above, the engaging portions are provided at both edges of the lower surface panel and both edges of the upper surface panel respectively, and engage when crimping so that the fixing force can be increased.
In order to obtain the object described above, the crimping structure of the crimping terminal against the electric wire of the invention is characterized by (3) described below.
(3) A crimping structure of a crimping terminal against an electric wire, which an end portion of the electric wire is inserted from the electric wire insertion aperture of the crimping terminal of (1) and (2) described above, thereby inserting the electric wire from a tip of a conductor which is exposed by removing an insulated coating to an insulated coating portion between the lower surface panel and the upper surface panel, and wherein in this state, the upper surface panel is crimped and fixed to the lower surface panel, the end portion of the electric wire is covered in a sealed state by the lower surface panel and the upper surface panel in a range where the end portion is inserted between the lower surface panel and the upper surface panel and at the same time, and the conductor is crimped between the lower surface panel and the upper surface panel.
According to the crimping structure of the configuration (3) described above, the end portion of the electric wire is inserted and crimped between the lower surface panel and the upper surface panel and thereby the conductor is crimped at the sealed space between the lower surface panel and the upper surface panel and the conductor can be protected from the penetration of moisture.
According to the invention, even though the moisture becomes attached to the connection portion between the crimping terminal and the connection portion of the electric wire, the moisture cannot penetrate through to the conductor of the electric wire and the corrosion problems of the conductor of the electric wire can be prevented. As a result, the concern that the reliability of the electrical connection will be lost can be eliminated.
Hereinabove, the invention is described briefly. Furthermore, details of the invention will be further clarified by reading the embodiments of the invention described below with reference to the annexed drawings.
a) and (b) are diagrams of a crimping terminal of a first embodiment of the invention,
a) to (c) are explanatory views of a crimping mold of the electric wire connection portion of the crimping terminal,
a) and (b) are diagrams of a crimping terminal of a second embodiment of the invention,
a) is a perspective view illustrating a state where the end portion of the electric wire is inserted from the electric wire insertion aperture at the back end of the crimping terminal into the electric wire connection portion and
a) and (b) are views illustrating a crimping structure of the crimping terminal against the electric wire of the related art,
Hereinafter, each of embodiments of the invention is described with reference to drawings.
In addition, in the invention, a connecting side to a counterpart terminal of a crimping terminal is referred to as forwards and a connecting side to the electric wire of the crimping terminal is referred to as backwards.
a) and (b) are a diagrams of a crimping terminal of a first embodiment of the invention,
As shown in
The electric wire connection portion 12 is configured of a conductor crimping portion 21 as a first half and a coated crimping portion 22 as a second half. As shown in
The upper surface panel 15 and the lower surface panel 14 are formed in a cross-sectional shape that when placed and joined together an internal space is formed therein to house the end portion of the electric wire W and also such that when the interior is crimped and sealed by receiving crimping force from an vertical direction. In other words, the lower surface panel 14 is formed in a semicircular arc cross section having a middle portion 14a and engaging portions 14b wherein the middle portion 14a is convexly curved downwards in the width direction thereof, and the engaging portions 14b connect to and engage with engaging portions 15b provided at both edges of the upper surface panel 15, when both edges thereof receive a crimping force from the vertical direction and are crimped. In addition, the upper surface panel 15 is formed in a semicircular arc cross section having a middle portion 15a and the engaging portions 15b wherein the middle portion 15a is convexly curved upwards in the width direction thereof, and the engaging portions 15b connect to and engage with the engaging portions 14b provided at both edges of the lower surface panel 14, when both edges thereof receive the crimping force from the vertical direction and are crimped. As shown in
In addition, as shown in
In order to obtain a connection structure of the first embodiment, as shown in
In addition, as shown in
The machining curved surface 82 of the anvil 81 includes a middle machining surface 82a that presses the middle portion 14a of the lower surface panel 14 in the width direction and an end portion machining surface 82b that supports while pressing the engaging portions 14b of both ends of the lower surface panel 14 in the width direction. In addition, the machining curved surface 86 of the crimper 85 includes a middle machining surface 86a that presses the middle portion 15a of the upper surface panel 15 in the width direction, a mountain-shaped portion 86b that catches the engaging portions 15b of both ends of the upper surface panel 15 in the width direction, and a slope machining surface 86d and a curved machining surface 86c which is formed at both outsides of the mountain-shaped portion 86b, gradually rolls the engaging portions 14b of the lower surface panel 14 inwards along with the falling of the crimper 85, and finally caulks the engaging portions 14b of the lower surface panel 14 to the engaging portions 15b of the upper surface panel 15.
In addition, as shown in
According to the crimping terminal 10 having the configuration described above and the crimping structure using the crimping terminal 10, the end portion of the electric wire W is inserted and crimped between the lower surface panel 14 and the upper surface panel 15, and thereby the interior thereof can be sealed and the conductor Wa of the electric wire W can be protected from penetration of moisture. Moreover, since the engaging portions 14b of the lower surface panel 14 and the engaging portions 15b of the upper surface panel 15 can be crimped and engaged, the fixing force of the upper surface panel 15 and the lower surface panel 14 against the opening direction thereof can be increased. As a result, the corrosion problems of the conductor Wa of the electric wire W can be prevented and the concern that the reliability of the electrical connection will be lost can be eliminated.
a) and (b) are diagrams of a crimping terminal of a second embodiment of the invention,
As shown in
As shown in
The upper surface panel 55 and the lower surface panel 54 are formed in a cross-sectional shape that when placed and joined together an internal space is formed therein to house the end portion of the electric wire W and also such that when the interior is crimped and sealed by receiving crimping force from the vertical direction. In other words, the lower surface panel 54 is formed in a semicircular arc cross section having a middle portion 54a and flange portions 54b wherein the middle portion 54a is convexly curved downwards in the width direction thereof, and the flange portions 54b connect and engage with flange portions 55b provided at both edges of the upper surface panel 55, when both edges thereof receive the crimping force from the vertical direction and are crimped. In addition, the upper surface panel 55 is formed in a semicircular arc cross section having a middle portion 55a and the flange portions 55b wherein the middle portion 55a is convexly curved upwards in the width direction thereof, and the flange portions 55b connect and engage with the flange portions 54b provided at both edges of the lower surface panel 54, when both edges thereof receive the crimping force from the vertical direction and are crimped.
In addition, as shown in
In order to obtain a connection structure of the second embodiment, as shown in
In addition, as shown in
The machining curved surface 92 of the anvil 91 includes a middle machining surface 92a that crimps the middle portion 54a of the lower surface panel 54 in the width direction and an end portion machining surface 92b that supports while crimping the flange portions 54b of both ends of the lower surface panel 54 in the width direction. In addition, the machining curved surface 96 of the crimper 95 includes a middle machining surface 96a that crimps the middle portion 55a of the upper surface panel 55 in the width direction, and an end portion machining surface 96b that crimps the flange portions 55b of both ends of the upper surface panel 55 in the width direction.
According to the crimping terminal 50 having the configuration described above and the crimping structure using the crimping terminal 50, the end portion of the electric wire W is inserted and crimped between the lower surface panel 54 and the upper surface panel 55, and thereby the interior thereof can be sealed and the conductor Wa of the electric wire W can be protected from penetration of moisture. Accordingly, the corrosion problems of the conductor Wa of the electric wire W can be prevented and the concern that the reliability of the electrical connection will be lost can be eliminated.
In addition, the invention is not limited to the embodiments described above, and accordingly, deformation, improvement or the like is possible. Besides, the material, shape, dimensions, number, position or the like of each of the configuration elements in the embodiments described above is optional and is not limited as long as it can achieve the invention.
The invention is described with reference to specific embodiments, however, it is clear for those skilled in the art that various change or modification can be added to the embodiments without deviating from the gist and range of the invention. This application claims benefit of Japanese Patent Application (Patent Application No. 2010-066855) filed on Mar. 23, 2010 which is hereby incorporated by reference.
Number | Date | Country | Kind |
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2010-066855 | Mar 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/056970 | 3/23/2011 | WO | 00 | 9/7/2012 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2011/118624 | 9/29/2011 | WO | A |
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3910920 | Apr 1964 | JP |
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Entry |
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Office Action, dated Jan. 30, 2013, issued by the Japanese Patent Office in counterpart Japanese Application No. 2010-066855. |
International Search Report dated May 24, 2011 issued by the International Searching Authority in International Application No. PCT/JP2011/056970. |
Office Action dated Jul. 2, 2014, issued by The State Intellectual Property Office of the People's Republic of China in counterpart Chinese Patent Application No. 201180015568.5. |
Number | Date | Country | |
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20130045644 A1 | Feb 2013 | US |