Patent Grant
6957623
1. Field of the Invention
This invention relates to critical temperature indicators. More particularly, the invention relates to critical temperature indicators that provide an irreversible visual indication that the indicator has been exposed to a predetermined temperature, such as near the freezing point of water.
2. Description of the Prior Art
There are a variety of products that are temperature sensitive and when exposed to a predetermined temperature are negatively affected or rendered unusable. A few such products include foods, pharmaceuticals, blood, vaccines, paints, emulsions and beverages, for example. Thus, a critical temperature indicator can be beneficial when used with these products.
In some instances, it is important to know if the product has been frozen, while other times it is important to know if items are kept at a predetermined temperature in order that they may be preserved for use sometime later. The characteristics of the product may change to an extent that the product is useless if exposed to a critical temperature, e.g., freezing point for such product, or frozen and subsequently thawed.
Some freeze indicators have been provided which utilize the expansion characteristic of water to break a frangible ampule. These indicators can include a dye loaded pad which is triggered by water and indicates that the indicator has gone through a freeze stage.
Water based products freeze below the normal freezing point of water, i.e., 32.degree. F. (0.degree. C.), due to the super-cooling effect of water, which will permit water to stay in its liquid state substantially below its normal freezing point. For example, water may be cooled to as low as 3.2.degree. F. (−16.degree. C.) without freezing. Therefore, there is a need to sense freezing above that of normal freezing temperature.
This problem has been partially overcome by the addition of certain nucleating agents to the water. For example, cupric sulfide powder has been used as a nucleating agent to reduce the tendency of water to super-cool. Further improvements in this technology have introduced freezing point modifying additives, such as heavy water (D2O), thus the temperature at which the ampule breakage occurs is near the freezing point of water.
Another style of indicator utilizes volume reduction characteristics of organic compounds as they cool. A bulb and a portion of a capillary tube of a thermometer-like structure contain a colorless organic compound. Another organic compound saturated with a dye and which is miscible with the colorless compound, is located in the capillary tube and separated from the colorless compound by a solid, movable plug or a liquid which is immiscible with either the colorless or the dyed compound. The volume of the colorless compound upon cooling is less than the volume of the bulb so that the separating plug or liquid and at least a portion of the dyed compound are drawn into the bulb cooling. The dyed compound then mixes with the colorless compound to provide a visual indication that the predetermined temperature has been reached.
While these prior indicators have met some of the needs in the field, there remains a need to improve upon the technology. Further, there remains a need to reduce the cost of the indicator.
It is an object to provide a positive indicator of when product or environment has passed a critical temperature.
It is another object to provide an irreversible critical temperature indicator.
It is another object to provide an inexpensive critical temperature indicator.
Accordingly, the present invention is directed to a critical temperature indicator that produces a visual, irreversible indication that the indicator has been subjected to a selected critical temperature. The critical temperature indicator includes a transparent housing, and a temperature sensitive transformable material operably contained within the transparent housing which includes a mixture of water, latex, nucleating agent, and stabilizing agents which is translucent prior to exposure to a predetermined temperature and is transformed upon being subjected to the predetermined temperature to render a substantially consistent opaque material thus precluding visibility therethrough and thereby providing a sure visual sign that the indicator has been subjected to the predetermined temperature.
The latex includes particles having a diameter of less than about 0.05 microns and is present in the material in an amount of from about 5 to 35% by weight, with a preferred amount being 15 weight percent. The nucleating agent is present in the material in an amount of from about 0.01 to 1.0 weight percent, with a preferred weight percent of 0.025 and includes ice nucleating active (INA) microorganisms which contain a molecular structure to attract the water and which upon reaching the predetermined temperature interacts with the latex to form the opaque material. Also included in the latex is a material designed to thermally stabilize the INA. This material chemically locks the molecular structure of the INA so that it does not change with time and/or elevated temperature. The stabilizing material can be, for example, one in the family of dialdehydes that includes glyoxal, glutaraldehyde, and terephthalaldehyde.
The critical temperature indicator further includes a colored substrate operably disposed with respect to the housing such that the colored substrate can be seen through the housing while the material is in the transparent state and is substantially invisible when the material is opaque.
Other objects and advantages will be readily apparent to those skilled in the art upon viewing the drawings and reading the detailed description hereafter.
The preferred embodiments of the present invention are shown in the accompanying drawings where like characters of reference designate corresponding materials and parts throughout the several views thereof in which:
a is a front view of a critical temperature indicator according to the present invention in a pre-transformation phase;
b is a front view of a critical temperature indicator according to the present invention in a post-transformation phase;
c is a cross section though line 1c–1c of
a shows an alternative embodiment of the invention in a pre-transformation phase; and
b shows an alternative embodiment of the invention in a pre-transformation phase.
Referring to drawings, there are shown critical temperature indicators according to the present invention which is generally indicated by the numeral 10 and 10′. In its simplest form, the critical temperature indicator 10, 10′ has a transparent plastic housing 12, 12′ encapsulating a mixture of water, INA microorganism and latex collectively hereinafter referred to as the transformable material 14, 14′.
It is thought that an amount of water to be used in the invention be in a range from about 65 to 95 weight percent. Further, D2O is a preferred form of water due to it having a higher freezing point than H2O. In one exemplary embodiment, the percentage of D2O is 85 weight percent.
The INA microorganism of the present invention includes bacteria, such as Pseudomonas syringae and Erwinia herbicola, which contain a molecule that attracts water, fingi or protazoa. One type of such INA microorganism found to be highly suitably for use in the invention is marketed under the name Snomax Snow Inducer from York Snow, 1433 Pittsford-Victor Road Victor, N.Y. 14564 which is an ice-nucleating protein derived from the naturally occurring ice nucleating active (INA) microorganisms, Pseudomonas syringae (31a). The Pseudomonas syringae (31a) is grown in sterilized fermentation equipment. After fermentation, the formed “Snomax” is pelletized and freeze-dried. The ice nucleating active (INA) microorganisms form of nucleating agent is found to work exceptionally well with D2O as a high temperature nucleator. Additives to increase or decrease the freezing point may be incorporated in the mixture. Other agents also may work well, such as ice nucleating active (INA) fingi and bacteria. Nucleators, found in leaves, in clouds, oceans, and animals, are INA bacteria and fungi. These are generally classified as an INA microorganism.
The latex material can be formed from organic solid particles of a polymeric resinous material (e.g., rubber) in water. Both natural and synthetic latexes may be employed, provided the chosen latex material provides the functionality of being irreversibly transformable when combined with the ice nucleating active (INA) microorganisms nucleating agent and water, preferably D2O. The latex material can be acrylic, natural, nitrile, polychloroprene, paraffin, polyethylene, waxes, such as carnauba, styrene-butadiene, or vinyl pyridine based or mixtures thereof. Other potentially suitable latexes include styrene polymers, styrene/butadiene copolymers, styrene/acrylic acid copolymers, vinyltoluene/tertiarybutyl styrene copolymers, vinylidene chloride/vinyl chloride copolymers or mixtures thereof. The latex material preferably has a particle size of about 0.05 microns and is present from less than about 5 to about 30 weight percent, preferably about 15 weight percent. The latex becomes irreversibly congealed upon D2O freezing and with the aid of the ice nucleating active (INA) microorganisms nucleating agent transform the transformable material 14, 14′ into an opaque material.
Also, a dyed or colored substrate, such as a backing 16 can be provided for attachment to a part of the housing 12 as seen in
A critical temperature indicator 10, 10′ is thus provided which exhibits a sure visual sign that the indicator has been subjected to freezing conditions. The encapsulation of the transformable material 14, 14′ and can be accomplished by placing it in the plastic housing 12 while in its uncongealed phase. For example, a blister pack such as commonly used to package individual pharmaceutical tablets, or other like containers can be employed.
The critical temperature indicator 10, 10′ can be employed by placing it against the product being monitored or inside its container. The critical temperature indicator 10, 10′ will freeze just before the product itself starts to freeze since the product will act as a thermal sink.
Preferably included in the latex is a stabilizer material designed to thermally stabilize the INA. This material chemically locks the molecular structure of the INA so that it does not change with time and/or elevated temperature. The stabilizing material can be, for example, one in the family of dialdehydes that includes glyoxal, glutaraldehyde, and terephthalaldehyde.
It is understood that the scope of this invention is not limited by the embodiments disclosed and the description is shown for the purpose of illustrating the invention. It will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and the scope of the invention.
| Number | Name | Date | Kind |
|---|---|---|---|
| 2485566 | Clark | Oct 1949 | A |
| 4145918 | Couch | Mar 1979 | A |
| 4148748 | Hanlon et al. | Apr 1979 | A |
| 4191125 | Johnson | Mar 1980 | A |
| 4457252 | Manske | Jul 1984 | A |
| 4464473 | Orser et al. | Aug 1984 | A |
| 4826762 | Klibanov et al. | May 1989 | A |
| 4997772 | Sutton et al. | Mar 1991 | A |
| 5111768 | Larsson | May 1992 | A |
| 5182212 | Jalinski | Jan 1993 | A |
| 5239942 | Ignacio | Aug 1993 | A |
| 5252459 | Tarcha et al. | Oct 1993 | A |
| 5306466 | Goldsmith | Apr 1994 | A |
| 5964181 | Pereyra et al. | Oct 1999 | A |
| 6495368 | Wallach | Dec 2002 | B1 |
| Number | Date | Country | |
|---|---|---|---|
| 20050199179 A1 | Sep 2005 | US |
