BRIEF DESCRIPTION OF THE DRAWINGS
Various objects, features and many of the attendant advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description of the preferred embodiments when considered in connection with the accompanying drawings, in which:
FIG. 1 is a longitudinal section view of a cross groove type constant velocity joint of a first embodiment related to the invention,
FIG. 2 is a longitudinal section view of an outer race of the first embodiment,
FIG. 3 is an enlarged partial view of A-A section of FIG. 2,
FIG. 4 is an explanatory section view of grinding one outer groove of the first embodiment,
FIG. 5 is an enlarged partial section view of a second embodiment related to the invention,
FIG. 6 is an explanatory section view of grinding one outer groove of the second embodiment, and
FIG. 7 is an enlarged partial section view of a third embodiment related to the invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A first embodiment of a cross groove type constant velocity joint related to the present invention will be described with reference to FIGS. 1 to 4. As shown in FIG. 1, the constant velocity joint 10 comprises an outer race 11, an inner race 12, balls 13, a cage 14 and a boot 15.
The outer race 11, as shown in FIGS. 1 and 2, is formed into a cuplike shape (cylinderlike shape with a bottom). The outer race 11 has plural outer grooves 11a on its inner surface. The outer grooves 11a are twisted about the rotational axis of the outer race 11 and the centerlines of the outer grooves 11a are straight. Alternating outer grooves 11a, as shown in FIG. 2, are oppositely twisted. For example, the adjacent outer grooves 11a and 11a approach one another at one end of the outer race 11 but separate at the other side. On the inner surface of the outer race 11, concave recesses 11b are continuously formed at the backs of the outer grooves 11a (left side in FIG. 2). The recesses 11b will be described hereafter.
As shown in FIG. 1, the inner race 12 is cylinderlike and connects with one end of a shaft 20. The outermost surface 12a of the inner race 12 shapes an approximate circular arc in a longitudinal section view, namely an approximate partial sphericity. The inner race 12 has plural inner grooves 12b on its outer surface. The inner grooves 12b are twisted about the rotational axis of the inner race 12 and the centerlines of the inner grooves 12b are straight. Alternate inner grooves 12b are oppositely twisted. For example, the adjacent inner grooves 12b and 12b approach one another at one end of the outer race 11 but separate at the other side. There is a spline bore 12c on the inner surface of the inner race 12 to engage with a spline shaft at one end of the shaft 20. The inner race 12 is slidably disposed in the outer race 11 for movement in the direction of the rotational axis of the outer race 11. The inner grooves 12b of the inner race 12 cross the outer grooves 11a of the outer race 11 in the view of radial direction.
The balls 13 are disposed between the outer grooves 11a of the outer race 11 and the inner grooves 12b of the inner race 12, so as to circumferentially engage with and longitudinally roll on both grooves 11a, 12b. The balls 13 are disposed at the crossing points of the outer grooves 11a and the inner grooves 12b. Specifically, the balls 13 are disposed at the circumferential crossing points of the centerlines of the outer grooves 11a and the centerlines of the inner grooves 12b. The centerlines substantially correspond to the trajectories of the centers of the balls 13. Thus torque is transmitted between the outer race 11 and the inner race 12 through the balls 13.
The cage 14, as shown in FIG. 1, is cylinderlike. In detail, the inner surface of the cage 14 is an approximate partial sphericity corresponding to the outermost surface 12a of the inner race 12, and the outer surface of the cage 14 is also an approximate partial sphericity. The cage 14 is disposed between the outer race 11 and the inner race 12. In detail, the cage 14 is disposed between the inner surface of the outer race 11 and the outermost surface 12a of the inner race 12. The cage 14 has a plural number of approximate square windows 14a arranged equiangularly. The number of windows 14a is as same as the number of balls 13. The balls are inserted into the windows 14a. Thus the windows 14a hold the balls 13.
The boot 15 is bellowslike. One end of the boot 15 is directly fixed to the outer surface of the outer race 11 at its opening end by a clamp. The other end of the boot 15 is directly fixed to the outer surface of the shaft 20 by another clamp. Therefore the boot 15 seals the opening end of the outer race 11.
Next, the recesses 11b will be described in detail with reference to FIG. 3. One of the recesses 11b will be described hereafter because all of them are the same. FIG. 3 is an enlarged A-A section view of FIG. 2 so as to show a section view of the longitudinal outer groove 11a. As shown in FIG. 3, the range of the outer groove 11a is from the opening of the outer race 11 to the point B. The recess 11b is continuously formed at the back of the outer groove 11a (the innermost side of the cuplike outer race 11) by a cutting tool before grinding the outer groove 11a. Thus the recess 11b is formed from the point B (the innermost end of the outer groove 11a) to the point C. The recess 11b is not formed circumferentially on the inner surface of the outer race 11 but at the back of the outer groove 11a by cutting before grinding the outer groove 11a. The recess is an aspherical concavity. Specifically, the curvature of the recess 11b is larger than that of the outer groove 11a in the crosswise direction of the outer groove 11a, but is smaller than that of the ball 13 in the longitudinal direction of the outer groove 11a. Thus the distance of the center of the recess 11b (at a point midway between point B and point C) from the rotational axis of the outer race 11 is larger than that of the outermost end of the recess 11b (point B) from the rotational axis of the outer race 11.
At the innermost end of the recess 11b (point C), there is a projecting contact region 51 that is formed by the circumferential surface of the recess 11b. Namely, the contact region 51 is the contour of the innermost of the recess 11b at the end of the recess farthest from the outer groove 11a. The contact region (projection) 51 contacts the ball 13 when the ball 13 reaches the innermost of the outer groove 11a (chain double-dashed line in FIG. 3). Thus the ball 13 is prevented from dropping into the recess 11b. That is, the contact region 51 restricts the ball 13 from moving to the innermost of the outer race 11, beyond the range of the outer groove 11a. Therefore even if the constant velocity joint 10 is hung at a maximum angle by an operator during installation, the ball 13 does not drop out of the outer groove 11a and does not drop into the recess 11b.
Next, grinding process of the outer groove 11a will be described with reference to FIG. 4, that shows the same part as the enlarged section view of FIG. 3. The outer groove 11a is ground by a grinding tool G shown in FIG. 4. The grinding tool G has a stem G1 and a grindstone G2 that is arranged at the end of the stem G1. The grindstone G2 is a partial sphericity that has a spherical portion G21 and a flattened portion G22. The spherical portion G21 is at the tip of the stem G1. The flattened portion G22 is at the tip of the spherical grindstone G2 and is perpendicular to the axis Gs of the stem G1. The spherical portion G21 of the grind stone G2 corresponds to a hypothetical sphericity 100 whose diameter is 1.0 to 1.1 times of that of the ball 13, so that the flattened portion G22 is inside the hypothetical sphericity 100.
The axis Gs of the grinding tool G is set at the predetermined angle θ3 from the centerline of the outer groove 11a. The grinding tool G is rotated about its axis Gs and moved from the opening to the bottom of the outer race 11 along the centerline of the outer groove 11a, so as to grind the outer groove 11a from the opening to the bottom.
When grinding the outer groove 11a is completed, the grinding tool G is located at the innermost end of the outer groove 11a as shown in FIG. 4. At this time, because of the flattened portion G22, the grinding tool G does not contact the contact region 51. Therefore although the curvature of the recess 11b is smaller than that of the ball 13 in the longitudinal direction of the outer groove 11a, there is a sufficient space for the grinding tool G to grind the outer groove 11a. Therefore no additional part is needed as the restriction of the ball 13 so as to reduce the cost.
A second embodiment of a cross groove type constant velocity joint related to the present invention will be described with reference to FIGS. 5 and 6. In FIGS. 5 and 6, the same/equivalent parts will be indicated by the same reference numbers/symbols as in FIGS. 1 to 4 and the explanation of those parts will be omitted.
The recess 11b of the second embodiment is formed at the back of the outer groove 11a by cutting before grinding the outer groove 11a. The distance from the rotational axis of the outer race 11 to the surface of the recess 11b gradually decreases from the opening side to the innermost side of the outer race 11 (from the right side to the left side in FIG. 5). Namely, in the recess 11b, point B of the boundary between the recess 11b and the outer groove 11a is at the longest distance from the rotational axis of the outer race 11. On the other hand, point D of the innermost side of the recess 11b is at the shortest distance from the rotational axis of the outer race 11. The entirety of the recess 11b is at shorter distance from the rotational axis of the outer race 11 than is the outer groove 11a. That is, the recess 11b is not a concavity so that the ball 13 does not drop into the recess 11b. Therefore the ball 13 is prevented from dropping into the recess 11b. The recess 11b, in detail, has a contact region 51 at the opening side of the outer race 11 and a depth region 52 at the bottom side. The contact region 51 extends from the point B to point C of FIG. 5, and the depth region 52 extends from the point C to point D.
The contact region 51 is a curved surface with radius R whose tangent line corresponds to the bottom of the outer groove 11a in the section view of FIG. 5. The contact region 51 is at shorter distance from the rotational axis of the outer race 11 at the bottom side than at the opening side thereof. Thus, when the ball 13 is at the innermost end of the outer groove 11a as shown by the chain double-dashed line in FIG. 5, the contact region 51 restricts the ball 13 from moving further toward the innermost end of the outer race 11. The ball 13 is stopped by the contact region 51 so as to be prevented from dropping out of the outer groove 11a and dropping into the depth region 52.
The depth region 52, in the longitudinal section view of the outer groove 11a, is a tapered line. The taper of the depth region 52 reduces its diameter toward the bottom of the outer race 11. The taper angle of the depth region 51 is the angle θ1 relative to the bottom of the outer groove 11a (θ1 is an obtuse angle). The taper angle of the tangent line T of the ball 13 at the point C is the angle θ2 relative to the bottom of the outer groove 11a (θ2 is an obtuse angle). In this case, the taper angle θ1 of the depth region 52 is larger than the taper angle θ2 of the tangent line T but smaller than 180 degrees. In FIG. 5, the taper angle θ1 of the depth region 52 is a little larger than the taper angle θ2 of the tangent line T.
Next, a grinding process of the outer groove 11a will be described with reference to FIG. 6, which shows is the same part as the enlarged section view of FIG. 5. The outer groove 11a is ground by a grinding tool G shown in FIG. 6. The grinding tool G has a stem G1 and a grindstone G2 that is arranged at the end of the stem G1. The grindstone G2 is a partial sphericity that has a spherical portion G21 and a flattened portion G22. The spherical portion G21 is at the tip of the stem G1. The flattened portion G22 is at the tip of the spherical grindstone G2 and is perpendicular to the axis Gs of the stem G1. The spherical portion G21 of the grind stone G2 corresponds to a hypothetical sphericity 100 whose diameter is 1.0 to 1.1 times of that of the ball 13, so that the flattened portion G22 is inside the hypothetical sphericity 100.
The axis Gs of the grinding tool G is set at the predetermined angle θ3 from the centerline of the outer groove 11a. The grinding tool G is rotated about its axis Gs and moved from the opening to the bottom of the outer race 11 along the centerline of the outer groove 11a, so as to grind the outer groove 11a from the opening to the bottom. FIG. 6 shows when the innermost end of the outer groove 11a is ground by the grinding tool G At this moment, the spherical portion G21 of the grinding tool G grinds the contact region 51 at the curvature radius R. In other words, when one part of the spherical portion G21 grinds the innermost end of the outer groove 11a, the contact region 51 is ground by another part of the spherical portion G21. Therefore the grinding tool G grinds the contact region 51 and the innermost end of the outer groove 11a at the same time.
When grinding the outer groove 11a and the contact region 51 is completed, the grinding tool G is located at the innermost end of the outer groove 11a as shown in FIG. 6. At this time, because of the flattened portion G22, the grinding tool G does not contact the depth region 52 described hereinbefore. Therefore the outer groove 11a and the contact region 51 are sufficiently ground by the grinding tool G. Therefore no additional part is needed as the restriction of the ball 13 so as to reduce the cost.
A third embodiment of a cross groove type constant velocity joint related to the present invention will be described with reference to FIG. 7. FIG. 7 shows an enlarged partial section view of the outer race 11. In FIG. 7, the same/equivalent parts will be indicated by the same reference numbers/symbols as the first and second embodiments and the explanation of those parts will be omitted. Only difference from the second embodiment is a depth region 61 so that the depth region 61 will be only described.
The depth region 61 extends from point C to point D in FIG. 7. The depth region 61 is a partial spherical concavity whose curvature radius is larger than that of the ball 13. When grinding the outer groove 11a and the contact region 51 is completed, the grinding tool G is located at the innermost of the outer groove 11a. At this time, the grinding tool G does not contact the depth region 61. Therefore the outer groove 11a and the contact region 51 are sufficiently ground by the grinding tool G. In the third embodiment, no additional part is needed as the restriction of the ball 13 so as to reduce the cost.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is thereby to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.
Patent Application
20080081704
