The present invention relates to the field of bioresorbable crosslinked materials. More specifically, the present invention pertains to a combination comprising a polyester having a crystalline backbone and at least one end-capping group attached to a first crosslinkable group and a compound comprising a second crosslinkable group, a crosslinked polyester wherein said combination forms a crosslinked network, a process of manufacturing thereof and the use of said crosslinked polyester.
Bioresorbable synthetic polymers such as poly(ε-caprolactone) (PCL), poly(lactic acid) and poly(lactic-co-glycolic acid) (PLGA) have been widely studied in the context of regenerative medicine (RM) and tissue engineering (TE). Due to their tailorable degradability and mechanical properties combined with excellent biocompatibility, these polymers are the ideal candidates for TE. Furthermore, their suitability for 3D-printing in order to manufacture patient-specific implants (PSI) has attracted attention in recent years as the use of PSIs is reported to reduce operation times, operative tissue damage and post-operative infections as a result of the excellent fit with the anatomical structure of the patient.
In this context, light-based additive manufacturing techniques such as two-photon polymerization (2PP), stereolithography (SLA) and digital light processing (DLP) offer distinct benefits in terms of manufacturing precision and throughput compared to more conventional extrusion-based techniques. However, despite these advantages, the application of light-based additive manufacturing techniques in the context of regenerative tissue engineering remains limited due to the lack of photopolymerizable bioresorbable materials with appropriate mechanical properties and photo-reactivity.
The established approach in the state-of-the-art to obtain photo-crosslinkable bioresorbable materials is via the chemical functionalization of a polyester in order to incorporate photo-crosslinkable acrylate end-groups. Currently, various biodegradable polymers such as PCL, PLA and their copolymers have been functionalized via this approach. However, the acrylate-terminated polyesters, obtained via this strategy, result in brittle networks (characterized by a low elongation at break and low ultimate strength).
Tian, G. et al., 2019 have described acrylate terminated PCL comprising shape-memory networks. Nevertheless, the acrylated polyesters in accordance with Tian, G. et al., 2019, have the drawback of having limited mechanical properties, not optimal for their use in biomedical applications, e.g. reaching a maximum strength of 11.6 MPa.
Therefore, there is a need for bioresorbable crosslinked materials having improved mechanical and curing characteristics. The present invention provides for bioresorbable crosslinked materials, combinations providing for said materials and a process of manufacturing thereof overcoming the drawbacks in the prior art.
In a first aspect, the present invention relates to a combination comprising:
In accordance with an embodiment of the present invention in the combination, the polyester is of formula (B)
wherein:
In accordance with a further embodiment of the present invention, in the combination, the molar ratio of the first crosslinkable group to the second crosslinkable group is from 0.75 to 1.5, preferably from 0.8 to 1.2, e.g. the molar ratio of the -ene group of formula (I) to the thiol comprising group, is from 0.75 to 1.5, preferably from 0.8 to 1.2.
In accordance with a further embodiment of the present invention in the combination, the polyester comprises the urethane moiety and the first crosslinkable group is the -ene group moiety of formula (I).
In accordance with a further embodiment of the present invention in the combination, the polyester comprises at least 2 end-capping groups comprising each at least one -ene group moiety of formula (I).
In accordance with a further embodiment of the present invention in the combination, the backbone has a crystallinity in the range from about 10% to 80%, preferably from 20% to 70%, more preferably from 30% to 60%.
In accordance with a further embodiment of the present invention in the combination the backbone has a molar mass in the range from about 500 g·mol−1 to 20000 g·mol−1, preferably from 2000 g·mol−1 to 10000 g·mol−1.
In accordance with a further embodiment of the present invention in the combination, the polyester has a geometry selected from: linear, star-shaped, preferably star-shaped.
In accordance with a further embodiment of the present invention in the combination, the polyester is selected from poly(ε-caprolactone) (PCL), poly(lactic acid) (PLA), poly(lactic-co-glycolic acid) (PLGA), polyglycolic acid (PGA) and copolymers thereof, preferably PLA and/or PCL.
In accordance with a further embodiment of the present invention in the combination the -ene group of formula (I) is selected from: alkene, norbornene, allyl ether, vinyl ether, maleimide, preferably alkene, norbornene, allyl ether, vinyl ether.
In accordance with a further embodiment of the present invention in the combination, the compound comprising the second crosslinkable group is selected from: 1,2-Ethanedithiol, 1,3-Propanedithiol, 1,4-Butanedithiol, 2,2′-Thiodiethanethiol, 2,2′-(Ethylenedioxy)diethanethiol, Trimethylolpropane tris(3-mercaptopropionate), Pentaerythritol tetrakis(3-mercaptopropionate), 2-hydroxymethyl-2-methyl-1,3-propanediol tris-(3-mercaptopropionate) and combinations thereof.
In a second aspect, the present invention relates to a crosslinked polyester comprising a combination as defined in accordance with the present invention wherein the polyester and the compound form a crosslinked network.
In a third aspect, the present invention relates to a process to produce a crosslinked polyester according to the present invention, comprising the steps of:
In accordance with an embodiment of the present invention, in the process step a) further comprises providing an initiator to the combination, such as a photoinitiator, a thermal initiator or a redox initiator.
In a third aspect, the present invention relates to a use of a combination as defined in accordance with the present invention and/or a crosslinked polyester as defined in accordance with the present invention, in additive manufacturing as a bioink, bioengineering, biomedical applications, such as implants, preferably biodegradable implants, such as bone implants, cartilage implants.
With specific reference now to the figures, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the different embodiments of the present invention only. They are presented in the cause of providing what is believed to be the most useful and readily description of the principles and conceptual aspects of the invention. In this regard no attempt is made to show structural details of the invention in more detail than is necessary for a fundamental understanding of the invention. The description taken with the drawings making apparent to those skilled in the art how the several forms of the invention may be embodied in practice.
The present invention will now be further described. In the following passages, different aspects of the invention are defined in more detail. Each aspect so defined may be combined with any other aspect or aspects unless clearly indicated to the contrary. In particular, any feature indicated as being preferred or advantageous may be combined with any other feature or features indicated as being preferred or advantageous. When describing the compounds of the invention, the terms used are to be construed in accordance with the following definitions, unless a context dictates otherwise. The term “about” or “approximately” as used herein when referring to a measurable value such as a parameter, an amount, a temporal duration, and the like, is meant to encompass variations of +/−10% or less, preferably +/−5% or less, more preferably +/−1% or less, and still more preferably +/−0.1% or less of and from the specified value, insofar such variations are appropriate to perform in the disclosed invention. It is to be understood that the value to which the modifier “about” or “approximately” refers is itself also specifically, and preferably, disclosed.
In a first aspect, the present invention relates to a combination comprising:
In accordance with the present invention, by means of the term “combination”, reference is made to the product obtained from combining two or more compounds together. In accordance with the present invention, by means of the term “compound”, reference is made to a chemical compound, in other words, a molecule, of any size e.g. macromolecule such as a polymer or a small molecule. In the present case, the two products combined together are said polyester and said compound defined in accordance with the present invention.
The term “alky” by itself or as part of another substituent refers to a fully saturated hydrocarbon of Formula CxH2x+1 wherein x is a number greater than or equal to 1. Generally, alkyl groups of this invention comprise from 1 to 20 carbon atoms. Alkyl groups may be linear or branched and may be substituted as indicated herein. When a subscript is used herein following a carbon atom, the subscript refers to the number of carbon atoms that the named group may contain. Thus, for example, C1-4alkyl means an alkyl of one to four carbon atoms. Examples of alkyl groups are methyl, ethyl, n-propyl, i-propyl, butyl, and its isomers (e.g. n-butyl, i-butyl and t-butyl); pentyl and its isomers, hexyl and its isomers, heptyl and its isomers, octyl and its isomers, nonyl and its isomers; decyl and its isomers. C1-C6 alkyl includes all linear, branched, or cyclic alkyl groups with between 1 and 6 carbon atoms, and thus includes methyl, ethyl, n-propyl, i-propyl, butyl and its isomers (e.g. n-butyl, i-butyl and t-butyl); pentyl and its isomers, hexyl and its isomers, cyclopentyl, 2-, 3-, or 4-methylcyclopentyl, cyclopentylmethylene, and cyclohexyl. The term “heterocyclic” as used herein by itself or as part of another group refer to non-aromatic, fully saturated or partially unsaturated cyclic groups (for example, 3 to 13 member monocyclic, 7 to 17 member bicyclic, or 10 to 20 member tricyclic ring systems, or containing a total of 3 to 10 ring atoms) which have at least one heteroatom in at least one carbon atom-containing ring. Each ring of the heterocyclic group containing a heteroatom may have 1, 2, 3 or 4 heteroatoms selected from nitrogen atoms, oxygen atoms and/or sulfur atoms, where the nitrogen and sulfur heteroatoms may optionally be oxidized and the nitrogen heteroatoms may optionally be quaternized. The heterocyclic group may be attached at any heteroatom or carbon atom of the ring or ring system, where valence allows. The rings of multi-ring heterocycles may be fused, bridged and/or joined through one or more spiro atoms.
Exemplary heterocyclic groups include piperidinyl, azetidinyl, imidazolinyl, imidazolidinyl, isoxazolinyl, oxazolidinyl, isoxazolidinyl, thiazolidinyl, isothiazolidinyl, piperidyl, succinimidyl, 3H-indolyl, isoindolinyl, chromenyl, isochromanyl, xanthenyl, 2H-pyrrolyl, 1-pyrrolinyl, 2-pyrrolinyl, 3-pyrrolinyl, pyrrolidinyl, 4H-quinolizinyl, 4aH-carbazolyl, 2-oxopiperazinyl, piperazinyl, homopiperazinyl, 2-pyrazolinyl, 3-pyrazolinyl, pyranyl, dihydro-2H-pyranyl, 4H-pyranyl, 3,4-dihydro-2H-pyranyl, phthalazinyl, oxetanyl, thietanyl, 3-dioxolanyl, 1,3-dioxanyl, 2,5-dioximidazolidinyl, 2,2,4-piperidonyl, 2-oxopiperidinyl, 2-oxopyrrolodinyl, 2-oxoazepinyl, indolinyl, tetrahydropyranyl, tetrahydrofuranyl, tetrehydrothienyl, tetrahydroquinolinyl, tetrahydroisoquinolinyl, thiomorpholinyl, thiomorpholinyl sulfoxide, thiomorpholinyl sulfone, 1,3-dioxolanyl, 1,4-oxathianyl, 1,4-dithianyl, 1,3,5-trioxanyl, 6H-1,2,5-thiadiazinyl, 2H-1,5,2-dithiazinyl, 2H-oxocinyl, 1H-pyrrolizinyl, tetrahydro-1,1-dioxothienyl, N-formylpiperazinyl, and morpholinyl. The term “cyclic”, “cyclic alkyl” or“cycloalkyl” as used herein by itself or as part of another substituent is a cyclic alkyl group, that is to say, a monovalent, saturated, or unsaturated hydrocarbyl group having 1, 2, or 3 cyclic structure. Cycloalkyl includes all saturated or partially saturated (containing 1 or 2 double bonds) hydrocarbon groups containing 1 to 3 rings, including monocyclic, bicyclic, or polycyclic alkyl groups. Cycloalkyl groups may comprise 3 or more carbon atoms in the ring and generally, according to this invention comprise from 3 to 15 atoms.
The further rings of multi-ring cycloalkyls may be either fused, bridged and/or joined through one or more spiro atoms. Examples of cycloalkyl groups include but are not limited to cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, adamantanyl and cyclodecyl.
In accordance with the present invention, by means of the term “polyester”, reference is made to a polymer comprising polymer units linked by ester groups. In accordance with the present invention, the polyester is provided with a crystalline backbone.
In accordance with the present invention, by means of the term “crystalline”, reference is made to the property of a compound, such as a polymer, of comprising regions characterized by a degree of long-range order, and by means of the term “backbone”, reference is made to a backbone chain of a polymer molecule, in this case the polyester. In other words, reference is made to the longest series of covalently bonded atoms that together create the continuous chain of the polyester. Therefore suitable polyesters to apply the present invention are polyesters provided with a crystalline backbone. Any polyester comprising a crystalline backbone is suitable to carry out the present invention. In accordance with the present invention, the crystallinity was measured via the melting enthalpy which was determined using differential scanning calorimetry (DSC). In the case of PCL crystallinity, the determined value by DSC is divided by 135 J/g (theoretical melting enthalpy of 100% crystalline PCL, as reported in the following article of Nagata et al., 2009) and multiplied by 100 to determine the % crystallinity.
In accordance with an embodiment of the present invention in the combination the backbone has a crystallinity in the range from about 10% to 80%, preferably from 20% to 70%, more preferably from 30% to 60%.
In accordance with an embodiment of the present invention the polyester is selected from poly(ε-caprolactone) (PCL), poly(lactic acid) (PLA), poly(lactic-co-glycolic acid) (PLGA), polyglycolic acid (PGA) and copolymers thereof, preferably PLA and/or PCL.
PCL used in the context of the present invention can be PCL obtained using a variety of initiators, such as ethylene glycol, glycerol and pentaerythritol.
In accordance with an embodiment of the present invention in the combination the backbone of the polyester has a molar mass in the range from about 500 g·mol−1 to 20000 g·mol−1, preferably from 2000 g·mol−1 to 10000 g·mol−1. The molar mass or MM (units g/mole) of the backbone corresponds with the MM of the polyester prior to functionalization. The molar mass of the spacers and of the end-capping groups has to be added to the respective molar mass of the backbone in order to obtain the molar mass of the complete molecule.
In accordance with a further embodiment of the present invention in the combination the polyester has a geometry selected from: linear, star-shaped, preferably star-shaped. In other words, the polyester is provided with a backbone having a star-shaped backbone or a linear backbone. The geometry (e.g. linear and star-shaped) is determined by the initiator which is used during the polymerization of the polyester. A bifunctional initiator will lead to a linear polymer with two functional chain ends while a trifunctional initiator will lead to a star-shaped polymer with three functional chain ends.
Further, polyesters in accordance with the present invention further comprise at least one end-capping group, wherein the end-capping group comprises any one of an ester, urethane, thiocarbamate or urea moiety. In accordance with the present invention, by means of the term “end-capping group”, reference is made to a chemical group connected to a terminal end of a polymer chain. End-capping the polyester required by the present invention with anyone of ester, urethane, thiocarbamate or urea comprising moiety provides for improved workability of the crosslinked polyester, obtainable by crosslinking the polyester with a compound having a crosslinkable group in accordance with the present invention, especially when the end-capping group is urethane. Urethane (II), urea (Ill), and thiocarbamate (O-organyl (IV) and S-organyl (V)) and ester (VI) moieties can be represented as follows:
wherein R1, R2, R3 and R4 are independently selected from different atoms, such as C and H. It would be clear to the skilled in the art that the nature of groups R1, R2, R3 and R4 depends on the specific moiety represented. It would be clear to the skilled in the art that in formula (VI) above, R1, R2 are C, and in formulae (II), (IV), (V) R2 is C and at least one of R1, R3 is C, and in formula (III) at least one of R1, R2, and at least one of R3, R4 is C. The end-capping group can comprise one or more of an ester, urethane, thiocarbamate or urea moiety. For example, the end-capping group in accordance with the present invention can e.g. comprise a single urethane moiety, two urethane moieties or more.
For example, polyesters according to the present invention comprising end-capping groups having two urethane moieties are shown in
In accordance with the present invention, the end-capping group is connected either directly or indirectly, such as by means of a spacer, to a first crosslinkable group. In accordance with the present invention, the compound comprises also a second crosslinkable group. The compound can be any compound allowing a second crosslinkable group to be attached thereon. It has to be understood that in accordance with the present invention, the first crosslinkable group is a crosslinkable group attached to the ester, urethane, carbamate or urea moiety, and is therefore part of the polyester, whilst the second crosslinkable group is comprised in the compound and is part thereof.
In accordance with the present invention, by means of the term “crosslinkable group”, reference is made to a group provided to crosslink, thereby forming a covalent bond with another group it can react with, by means of a chemical reaction. The chemical reaction can be initiated with or without the intervention of another entity, such as UV light, heat, or another compound. More specifically, photoinitiators, thermal initiators and/or a redox initiators can be used to facilitate crosslinking. Examples of suitable photoinitiators are Eosin Y, diphenyl(2,4,6-trimethylbenzoyl)phosphine oxide (TPO), Ethyl (2,4,6-timethylbenzoyl) phenyl phosphinate (TPO-L), Phenylbis(2,4,6-trimethylbenzoyl)phosphine oxide (BAPO), 4,4′-bis(dimethylamino)benzophenone and Irgacure 2959. The selection of the type of photoinitiator used depends the laser wavelength with which the network is crosslinked. Generally, photo-initiators in the UVA-visible light range (such as TPO, TPO-L, BAPO and Eosin Y) are preferred since these lower energy intensive wavelengths are less damaging for the materials. However, the type of initiator will generally not affect the final material properties. Suitable redox and/or thermal initiators are: 4,4′-Azobis(4-cyanovaleric acid), 1,1′-Azobis(cyclohexanecarbonitrile), 2,2′-Azobis(2-methylpropionamidine) dihydrochloride granular, 2,2′-Azobis(2-methylpropionitrile), Luperox®, Dicumyl peroxide, tert-Butyl hydroperoxide, Cumene hydroperoxide, benzoylperoxide.
In accordance with the present invention, by means of the term “spacer”, also known as “linker” reference is made to a molecule, preferably a flexible molecule, used to connect at least two molecules of interest together. In the present case, the spacer connects the end-capping group to the first crosslinkable group. Possible spacers for the present invention can be for example, and not limited to, caprolactone, lactide, glycolide, ethylene oxide, propylene oxide or aliphatic hydrocarbons such as methyl, ethyl, propyl, butyl, pentyl, hexyl.
In accordance with the present invention, the first and second crosslinkable group are selected from either a thiol comprising group or an -ene group of formula (I). The thiol comprising group and the -ene group are provided to react together thereby forming an C—S bond between the polyester and the compound by means of a thiol-ene reaction, also known as alkene hydrothiolation.
With respect to the thiol comprising group, by means of the term “thiol comprising group”, reference is made to at least a part of a molecule comprising at least a thiol functional group, in other words an —SH functional group.
It should be clear to the skilled in the art that it derives that the thiol comprising group can either be attached to the compound or the end-capping group, and that the -ene group of formula (I) can either be attached to the compound or the end-capping group. It should also be clear to the skilled in the art that when the thiol comprising group is attached to the compound, the -ene group of formula (I) is attached to the end-capping group.
In accordance with a preferred embodiment of the present invention in the combination the polyester comprises the urethane moiety and the first crosslinkable group is the -ene group moiety of formula (I). In other words, the first crosslinkable group, which is connected to the end-capping group, and therefore part of the polyester, is the -ene group moiety of formula (I), wherein the end-capping group is a urethane moiety. It derives that the second crosslinkable group, comprised in the compound, is the thiol comprising group.
In accordance with a further embodiment, wherein the second crosslinkable group is the thiol comprising group, in the combination the compound comprising the second crosslinkable group is selected from: 1,2-Ethanedithiol, 1,3-Propanedithiol, 1,4-Butanedithiol, 2,2′-Thiodiethanethiol, 2,2′-(Ethylenedioxy)diethanethiol, Trimethylolpropane tris(3-mercaptopropionate), Pentaerythritol tetrakis(3-mercaptopropionate), 2-hydroxymethyl-2-methyl-1,3-propanediol tris-(3-mercaptopropionate) and combinations thereof.
In accordance with the present invention, the compound comprising the second crosslinkable group can be a macromolecule, such as a polymer or copolymer, such as a polyether (e.g PEG) or polyester (e.g. PLA, PLGA, PCL). In accordance with an embodiment of the present invention, the compound comprising the second crosslinkable group is a polyester. In accordance with a further embodiment, the compound comprising the second crosslinkable group is a polyester as described in accordance with the present invention.
In accordance with the present invention, by means of the term “-ene group”, reference is made to at least a part of a molecule comprising a carbon double bond, in other words, a C—C double bond, in other words a C═C bond.
Further, in accordance with the present invention, the -ene group of formula (I) is in accordance with:
Wherein R1, R2, R3 are independently selected from: H, alkyl, O, N, halogen, S or at least one of R1, R2, R3 together with the group at position X form a cyclic or heterocyclic structure, and X is a group selected from: alkyl, O, N, S, (C═O)N, (C═O)alkyl, O-alkyl, N-alkyl, S-alkyl. In formula (I), X is a group that is therefore not a carboxylic group, —(C═O)—O—. For example, the -ene group is not an acrylate.
In accordance with a further embodiment of the present invention in the combination the -ene group of formula (I) is selected from: alkene, norbornene, allyl ether, vinyl ether, maleimide, preferably alkene, norbornene, allyl ether, vinyl ether. Therefore, the -ene group can for example a terminal group, part of a cyclic or heterocyclic structure.
Further, in accordance with the present invention the polyester and the compound comprise at least 2 of a first, respectively second crosslinkable groups, and the sum of said first, respectively second crosslinkable groups, is at least 5. More specifically, in order for the combination to be suitable to crosslink, the polyester and the compound are adapted to provide a crosslinked network, and therefore shall be provided to react together and crosslink, and to do so, the first and second crosslinkable groups shall be selected based on their capability of reacting with each other and propagate a network. In order to provide for a crosslinked network, the polyester and the compound have to comprise at least 2 of a first, respectively second crosslinkable groups, and the sum of said first, respectively second crosslinkable groups, is at least 5. Suitable examples of crosslinkble compositions in accordance with the present invention are compositions wherein the polyester comprises at least 2 thiol comprising groups, and the compound comprises at least 3 -ene groups, or vice-versa, meaning that the polyester comprises at least 3 -ene groups and the compound comprises at least 2 thiol comprising groups.
In accordance with a further embodiment of the present invention, in the combination, the molar ratio, therefore the ratio of number of first crosslinkable groups to number of second crosslinkable groups, e.g. of the -ene group of formula (I) to the thiol comprising group, is from 0.75 to 1.5, preferably from 0.8 to 1.2.
Combinations in accordance with the present invention and the crosslinked networks therefrom obtained provide for fine-tunable bioresorbable networks especially useful in regenerative tissue engineering, due to their improved mechanical characteristics compared to the state of the art.
More specifically, it has been found that crosslinked polyesters in accordance with the present invention have elongation at break and ultimate strength higher than the one of acrylate-based crosslinked polyesters. These beneficial properties are believed to be the result of a synergistic effect given by the crystallinity of the polyester and the homogeneous network topology obtained.
In accordance with a further embodiment of the present invention, the molar polyester to compound ratio in the composition is selected based on the molar ratio of the first crosslinkable group and second crosslinkable group, so that the ratio of the total number of first crosslinkable groups to total number of second crosslinkable groups in the composition is equal to 1. For example, in accordance with the present embodiment, if the polyester comprises 2 first crosslinkable groups being -ene comprising groups, and the compound comprises 4 second crosslinkable groups being thiol comprising groups, the molar polyester to compound ratio is 2:1, selected based on the respective ratio of the total number of first crosslinkable groups (2 moles of polyester required to have 4 total first crosslinkable groups) to total number of second crosslinkable groups (just one mole of compound required) in the composition being equal to 1 (4:4) (2× moles comprising 2 first crosslinkable groups):(1 mole of compound comprising 4 thiol comprising groups).
For example, in accordance with the present invention, polycaprolactone (PCL) is functionalized via chemical modification, with alkene (-ene) photo-reactive end groups, and a synergistic effect of the crystallinity of PCL and the homogeneous network topology, acquired via thiol-ene crosslinking, is observed. As a result, thiol-ene photo-crosslinked PCL with an elongation at break of 736.3%±47% and ultimate strength of 21.3 MPa±0.8 MPa is obtained, which is significantly higher compared to acrylate-based photo-crosslinkable PCL currently described in the state-of-the-art. Therefore, the herein reported materials have the potential to greatly influence the application of laser-based additive manufacturing for biomedical applications.
In accordance with a preferred embodiment of the present invention in the combination the polyester comprises at least 2 end-capping groups comprising each at least one -ene group moiety of formula (I). For example, if the polyester is a linear polyester, therefore comprising a linear backbone, 2 end-capping groups, such as urethane, can be provided to be attached to each end of the linear polyester, wherein each end capping group, at each end, comprises at least one -ene group moiety of formula (I), such as a terminal alkene, such as vinyl ether.
In accordance with an embodiment of the present invention in the combination the polyester is of formula (B)
((Am)y−Ym−Zm)n−backbone (B)
wherein:
In a second aspect, the present invention relates to a crosslinked polyester comprising a combination as defined in accordance with the present invention wherein the polyester and the compound form a crosslinked network.
In a third aspect, the present invention relates to a process to produce a crosslinked polyester according to the present invention, comprising the steps of:
In accordance with an embodiment of the present invention, in the process step a) further comprises providing an initiator to the combination, such as a photoinitiator, a thermal initiator or a redox initiator. Alternatively, the crosslinking of step b) can also be accomplished by means of plasma-induced polymerization.
In a third aspect, the present invention relates to a use of a combination as defined in accordance with the present invention and/or a crosslinked polyester as defined in accordance with the present invention, in additive manufacturing as a bioink, bioengineering, biomedical applications, such as implants, preferably biodegradable implants, such as bone implants, cartilage implants.
The present example pertains to a combination and crosslinked polyester (EUP PCL+PETA 4SH) in accordance with the present invention, wherein the combination comprises a modified poly-ε-caprolactone (PCL) and a pentaerythritol tetrakis(3-mercaptopropionate) (PETA 4SH), wherein the modified PCL is an ene-terminated urethane-based polyester (EUP), see
In order to render PCL photo-crosslinkable, end group functionalization with different photo-reactive moieties, namely, acrylates, alkenes and alkynes, has been performed via urethane coupling chemistry, see
Via quantification of the isocyanate functionalities through the back titration using dibutyl amine, the reaction progress was monitored. Furthermore, completion of the reaction could be confirmed by FTIR as the characteristic isocyanate stretching vibration at 2260 cm-1 completely disappeared. Successful functionalization with degrees of substitution of 73, 63 and 80 was confirmed for the synthesized acrylate (AUP PCL), alkene (EUP PCL) and alkyne (YUP PCL) functionalized PCL, respectively, through quantitative 1H-NMR with dimethyl terephthalate (DMT) as internal standard.
Based on the synthesized oligomeric precursors, four networks with different network topologies were prepared as a result of the chemistries involved, see
In order to investigate the network integrity, gel fraction and swelling experiments have been performed, see Table 1. Gel fractions above 80% have been retrieved for all networks indicating good network integrity and successful network formation. The differences in gel fractions can be attributed to the different degree of substitutions obtained during the synthesis. As swelling experiments hold information about the network topology and crosslink density they can give a valuable first impression of the influence of the different crosslinking chemistries. The lowest swelling ratio of 6.2±0.1 was retrieved for the thiol-yne crosslinked network (YUP PCL+PETA 4SH). This could be expected based on the fact that one alkyne functionality will react with two thiol functionalities, thereby leading to an increased crosslink density. It can be assumed that this increased crosslink density leads to the formation of a more rigid network and therefore reduces the swelling capacity. Furthermore, swelling ratios for the acrylate containing networks of 7.2±0.1 (AUP PCL) and 12.7±0.2 (AUP PCL+PETA 4SH) were found without and with the addition of the tetrafunctional thiol (PETA 4SH), respectively. These results reveal that incorporation of the tetrafunctional thiol (PETA 4SH), leads to a significantly increased swelling capacity of the networks. This effect can be attributed to the more homogeneous network topology that is obtained via the combination of chain and step growth polymerization as a result of the introduced thiol. Furthermore, a swelling ratio of 10.6±0.1 was retrieved for the thiol-ene based network (EUP PCL+PETA 4SH). Also here, an increase in the swelling ratio, compared to the AUP PCL network, was found. This effect can also be attributed to the more homogeneous network topology that is obtained via the thiol-ene crosslinking. Finally, in order to determine whether quantitative conversion of the photo-reactive groups has taken place, the networks were evaluated through HR-MAS. HR-MAS allows to assess crosslinked samples and can therefore be used to investigate the fraction of residual acrylates post-crosslinking. Quantitative conversion of the photo-reactive moieties is of utmost importance since remaining unreacted functional groups, such as acrylates, can be cytotoxic and can cause foreign body responses leading to inflammation. Evaluation of the characteristic peaks corresponding to the acrylate, alkene and alkyne functionalities indicated complete conversion.
a all experiments have been performed in CHCl3
The photo-reactivity of the oligomeric precursors is of utmost importance since it will influence the polymerization kinetics and can affect the ability to process the materials via laser-based 3D-printing techniques such as two-photon-polymerization (2PP), stereolithography (SLA) and digital light processing (DLP). For example, oligomers with high-photo-reactivity will need reduced irradiation times and lower laser intensities to photo-crosslink. This will consequently reduce the manufacturing time and improve the cost-efficiency of the technique.
Via photo-rheology, the influence of the different crosslinking chemistries on the network formation of the oligomeric precursors has been investigated, see
Thermal Properties Thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) were employed to investigate the influence of the network topology on the thermal properties, see Table 2.
a ND = not detected.
b reported values are the average of triplicates ± standard deviation.
Degradation temperatures (determined at the onset) of 366, 366, 358 and 355° C. were determined for the acrylate (AUP), acrylate-thiol (AUP+PETA 4SH), thiol-ene networks in accordance with the present invention (EUP+PETA 4SH) and thiol-yne (YUP+PETA 4S) based networks, respectively. These degradation temperatures are in line with reported values in the literature for PCL and do not seem to be altered by the involved crosslinking chemistry. In the context of their biomedical application, it can be stated that al the networks have appropriate temperature stabilities. Additionally, glass transition temperatures of −60, −56, −54 and −53° C. were retrieved for the acrylate (AUP PCL), acrylate-thiol (AUP+PETA 4SH), thiol-ene (EUP+PETA 4SH) and thiol-yne (YUP+PETA 4SH) based networks, respectively. Once more, these values are in good agreement with reported values for linear PCL, and thus, rubbery networks are obtained at room temperature. Interestingly, although appropriate network formation has been confirmed, after photo-crosslinking, all the PCL-based networks retain sufficient chain mobility to allow for melting and recrystallization, see
Upon further investigation of the melting and crystallization behavior for the various networks, peculiar behavior has been observed. Although the melting temperature (35.7° C.) determined as the maximum of the transition is considerably higher than room temperature, the melting behavior appeared to be altered if the samples were stored at room temperature. When stored below room temperature (4° C.), a single melting peak with similar melting enthalpies for all materials were retrieved as can also be observed in the thermograms depicted in
Finely-tuned mechanical properties are of utmost importance in tissue engineering in order to provide sufficient mechanical support and to prevent stress-shielding. For example, if the scaffold is stronger than the native tissue, it will prevent the surrounding tissue to be mechanically loaded. This can influence the healthy homeostatic balance of the cells and lead to deterioration of the tissue which is a process termed stress-shielding. Furthermore, it is known that the modulus of the material can influence the behavior of cells including proliferation and differentiation towards certain cell-lines.
Via tensile testing of the dog bone shaped test specimens (20 mm gauge length, 0.5 mm gauge thickness, 4 mm gauge width) the Young's modulus, ultimate strength and elongation at break of the different networks were determined, see Table 3. These results revealed that the different network topologies have an effect on the mechanical properties of the materials. It can be seen that the Young's modulus increases for the more homogeneous network topologies. Since non-crystallized samples exhibited a Young's modulus of only 4 MPa, it is assumed that the Young's modulus is mainly governed by the crystallinity of the materials. This assumption can be further stated by the good agreement between the trend in the Young's moduli and the initial melting enthalpy and crystallinity obtained after storage at room temperature, see
a) reported values are the average of triplicates ± standard deviation.
In the context of tissue engineering, biocompatibility is of utmost importance as this is a crucial aspect in order to bring a biomedical implant onto the market. Therefore, in order to investigate whether the materials are biocompatible, neutral red uptake experiments were performed, see
In summary, the network topology has been introduced as a strategy to optimize the properties of photo-crosslinkable bioresorbable PCL networks. Acrylate, alkene and alkyne-terminated PCL were synthesized, characterized and their in vitro biocompatibility was evaluated. Controlling the network topology proved to be an efficient method to greatly enhances the elasticity and toughness of resorbable PCL networks. As a result of the superior mechanical properties, the herein reported materials have the potential to greatly influence the application of laser-based additive manufacturing for biomedical applications.
Poly-ε-caprolactone diol (Mn=2000 g·mol−1, Sigma Aldrich), chloroform (>99.5%, Chem-LAB), isophoronediisocyanate (IPDI, 98%, Sigma Aldrich), ethyl (2,4,6-trimethylbenzoyl) phenylphosphinate (TPO-L speedcure), 1-methyl-2-pyrrolidone (NMP, 99%, Sigma Aldrich), dimethyl terephthalate (DMT, TraceCERT, Sigma Aldrich), HCL (1N in isopropanol, Fischer Sci), pentaerythritol tetrakis(3-mercaptopropionate) (PETA 4SH, >95%, Sigma Aldrich), 2-hydroxyethyl acrylate (96%, Sigma Aldrich), dibutylamine (99.5%, Sigma Aldrich), allyl alcohol (>99%, Sigma Aldrich), propargyl alcohol (>99%, Sigma Aldrich) were used as received. Bismuth neodecanoate and phenothiazine (PTZ) were provided by Allnex (Belgium). Toluene (>99.9%, Chem-lab) was refluxed over sodium with benzophenone as indicator and distilled before use.
IPDI (1 eq., 30.1335 g, 0.136 mol) was weighed in a flame-dried two-neck flask under argon atmosphere. PTZ (15 mg, mmol) and bismuth-neodecanoate (15 mg, mmol) were added as inhibitor and catalyst respectively. Subsequently, the mixture was heated to 60° C. followed by dropwise addition of 2-hydroxyethyl acrylate (1 eq., g, mmol), allyl alcohol (1 eq., g, mmol) or propargyl alcohol (1 eq., g, mmol) for the synthesis of AUP PCL, EUP PCL and YUP PCL, respectively. After addition, the mixture was left to stir for 1 hour. Isocyanate quantification (vide infra) using dibutylamine indicated that the reaction was finished. The IPDI adduct was subsequently cooled in an ice-bath and directly used in the following step without further purification. In the second step, PCL diol (0.5 eq., 2000 g·mol−1) was dissolved in toluene in a flame-dried two-neck flask equipped with a stirring bar. To the solution were added PTZ (15 mg, mmol) and Bismuth neodecanoate (15 mg, mmol) after which the mixture was heated to 60° C. Subsequently, the IPDI adduct prepared in the previous step was added dropwise to the solution. After addition, the reaction temperature was increased to 80° C. and the mixture was left to react overnight. Via FTIR, complete conversion of the isocyanates could be confirmed since the characteristic stretching vibration of the -NCO's was completely disappeared. Finally, AUP PCL, EUP PCL and YUP PCL were purified via precipitation in cold diethyl ether with a yield of 64%, 63% and 70%, respectively.
The degree of substitution was determined via quantification of the acrylate, alkene and alkyne functionalities, here referred to as the functional content (mmol·g−1). In order to do so, 1H-NMR samples were prepared in CDCl3 containing 10 mg of the respective PCL-derivatives and dimethyl terephthalate (10 mg, 0.051 mmol) as internal standard. Subsequently, the double bond content was calculated using the following formula:
In this equation, ndouble and now refer to the number of protons of the integrated signals corresponding to the acrylate/alkene/alkynes and DMT (I=8), mow and MDMT refer to the weighed mass and the molecular weight of DMT, mPCL refers to the weighed mass of the modified PCL. Is refers to the intensity for the peak at 8 which corresponds to the aromatic protons of DMT (n=4). Finally the characteristic peaks employed for the different modified PCLs are the following: AUP PCL (I6.40, I6.12 and I5.83), EUP PCL (I5.9, I5.2 and I5.3) and YUP PCL: (I2.6). The obtained double bond molar concentration was then used to calculate the degrees of substitution according to the theoretical molar mass of the final products (AUP PCL=73%, EUP PCL=63% and YUP PCL=90%).
The isocyanate content was determined via back-titration with dibutylamine using an automatic titrator equipped with 1 M HCl. First, a solution containing 64.5 g dibutylamine (64.5 g, 0.499 mol) in 1 L NMP was prepared. Approximately 200 mg of the reaction mixture was reacted with 3 mL of the dibutylamine solution in 50 mL NMP during 15 minutes of stirring. Subsequently, the residual dibutylamine was quantified through automatic titration using HCL (1M in isopropanol). The isocyanate concentration could be calculated using following formula:
In this equation Vblanc and Vsample refer to the employed volume of the blanc and the sample respectively, CHCL refers to the concentration of the HCL solution (1M in isopropranol) and msample refers to the mass of the measured sample.
AUP PCL, EUP PCL and YUP PCL (4 g, x mol) and TPO-L (2 m % according to double bonds) as photo-initiator were dissolved in CHCl3. The solution was vigorously stirred followed by evaporation of CHCl3. Subsequently, the melt was crosslinked under UVA light (315-400 nm, 30 minutes, 10 mW/cm) in a glass mold equipped with a silicone spacer after which films with a thickness of 0.5 mm were obtained.
Structure elucidation was performed through 1H-NMR spectroscopy using a Bruker spectrometer (400 MHz) with CDCl3 as solvent and Fourier-transform infrared spectroscopy (FTIR) using a Perkin-Elmer spectrometer. The thermal properties were studied by thermogravimetric analysis (TGA—TA instruments Q50) and differential scanning calorimetry (DSC—TA instruments Q2000). TGA was performed starting from 30° C. up to 600° C. with a heating rate of 10° C. per minute under nitrogen atmosphere. DSC was performed using ˜5 mg of sample. In the first heating cycle, the sample was heated from 30° C. up to 100° C. and subsequently cooled to −80° C. Thereafter, the sample was heated again heated to 100° C., during the second heating cycle. Heating and cooling rates of 10° C. per minute were employed while being exposed to nitrogen atmosphere. Swelling and gel fraction experiments were performed using 3 mm diameter discs which were punched out from crosslinked films with a thickness of 0.5 mm. The samples were immersed in CHCl3 during 24 hours and subsequently dried under vacuum during 24 hours at 80° C. Degrees of swelling and gel fractions were calculated using the following formulas:
Here md refers to the dry mass, ms to the swollen mass and mi to the initial mass before swelling. Tensile experiments were performed using x, equipped with a load cell of 250 N and Horizon software. An initial strain rate of 0.1 mm per minute was used up to 0.1% elongation after which the strain rate was increased to 1 mm per minute. Photo-rheology was performed using an Anton Paar rheometer equipped with a UV light-source (365 nm, 3500 mW/cm).
3T3 (Merk, Germany) cells were maintained at 37° C. in 5% CO2 in Dulbecco's Modified Eagle Medium (DMEM, Sigma-Aldrich, UK) supplemented with 10% (v/v) foetal calf serum (Invitrogen™, UK) and 1% (v/v) penicillin/streptomycin (Invitrogen™, UK). The culture media was changed every third day. Once cells had reached between 90 and 95% confluency, they were mechanically scraped and sub-cultured under the same conditions.
For the NRU assay, 3T3 cells which were seeded into 96-well plates at a density of 1×104 cells/well to form a sub confluent monolayer. After 48 h, the culture medium was removed, and three different dilutions (100% extract, 50% extract, and 25% extract) of the test compounds in medium were added to the cells and incubated for 24 h at 37° C. in 5% CO2. Treatment medium was used as the untreated vehicle control. After treatment with the extracts, cells were washed once with PBS, and treated with Neutral Red dye for 3 h at RT, followed by NR desorb (ETOH/acetic acid) solution added to all wells. The absorption of the resulting coloured solution was measured at 540 nm in a plate reader. Cell viability was calculated as the percentage of vehicle control (cell culture media only) values. For the treatment extracts, all compounds were extracted at a ratio of 3 cm2/ml in vehicle medium for 72 h before being added to cell culture.
Alkene-functionalized PCL containing 4 urethane functionalities (vide supra), 2 urethane functionalities (EU2P PCL 2000) and 2 ester functionalities (E-PCL 2000) between the backbone and the endcap have been synthesized. In order to synthesize EU2P-PCL 2000, PCL diol (2000 g·mol−1, 10 g, 5 mmol, 1 eq.) was added in a flame dried flask under argon atmosphere. Anhydrous toluene and a catalytic amount of bismuth neodecanoate were added. The mixture was heated to 40° C. and allyl isocyanate (MM=83.09 g·mol−1, 20 mmol, 4 eq.) was added dropwise. 1H-NMR analysis was employed to follow the reaction progress. After the reaction was finished, the product was purified via precipitation in diethyl ether. The final compound was obtained with a yield of 83%.
Synthesis E-PCL 2000: PCL diol (2000 g·mol−1, 10 g, 5 mmol, 1 eq.), was added in a flame dried flask under argon atmosphere. Anhydrous toluene and triethyl amine (MM=101.19 g·mol−1, 12.3 mmol, 2.5 eq.) were added to the mixture. The mixture was cooled to 0° C. and 4-pentenoyl chloride (MM=118.16 g·mol−1, 16.6 mmol, 3.3 eq.) was added dropwise. The reaction was left stirring overnight and allowed to heat to room temperature. The final product was obtained with 75% yield after precipitation in diethyl ether.
Subsequently, the described alkene-functionalized PCLs have been combined with pentaerythritol tetrakis(3-mercaptopropionate) in order to obtain thiol-ene photo-crosslinked PCL-based networks in the presence of ethyl (2,4,6-trimethylbenzoyl) phenyl phosphinate as photo-initiator. Mechanical characterization of the networks via tensile testing was performed (Table 4). These results further confirm the superior mechanical properties of the crystalline polyester networks crosslinked via thiol-ene chemistry as indicated by the elongation at break (>392%) and ultimate strength (>13.1 MPa) which is significantly higher compared to state-of-the-art.
Networks based on EU2P-PCL 2000 and different thiol crosslinker have been prepared. More precisely, EU2P-PCL 2000 has been photo-crosslinked via thiol-ene chemistry in combination with a tetra-functional thiol (pentaerythritol tetrakis(3-mercaptopropionate)) and a tri-functional thiol (trimethylolpropane tris(3-mercaptopropionate)) in presence of ethyl (2,4,6-trimethylbenzoyl) phenyl phosphinate as photo-initiator. The resulting polyester-based networks were mechanically characterized via tensile testing (Table 5). These results further confirm the superior mechanical properties of the crystalline polyester networks crosslinked via thiol-ene chemistry as indicated by the elongation at break (>317%) and ultimate strength (>13.3 MPa) which is significantly higher compared to state-of-the-art.
The present example investigates the effect of variation of molar mass, thiol functionality and polyester architecture in networks obtained in accordance with the present invention. In particular, the present example pertains to alkene-terminated PCL with one urethane-functionality at each chain end which were synthesized according to the protocol depicted in
The influence of the altered network architecture on the mechanical properties is further elucidated via tensile testing of the photo-crosslinked materials. As shown in
If the architecture of the central PCL-segments was changed from bifunctional to tetrafunctional, the elongation at break and ultimate strength were significantly reduced (
Variation of the thiol-crosslinker from a tetra- towards a tri-functional thiol led to an increase in the elongation at break and ultimate strength, making the material more tough (
If the mechanical properties of the thiol-ene cross-linked PCLs are compared to their acrylate cross-linked counterparts, we can see that the ultimate strength, elongation at break, yield strength and Young's modulus are significantly higher in case of the thiol-ene cross-linked materials (
All chemicals were used as received, unless stated otherwise. ε-caprolactone (>99%), supplied by Tokyo Chemical Industry (TCI), was dried over calcium hydride (CaH2) and retrieved through vacuum distillation at 120° C. Glycerol (>99%), allyl isocyanate (98%), ethylene glycol (anhydrous, 99.8%), pentaerythritol (99%), Tin(II) 2-ethylhexanoate (92.5-100%), dimethyl terephthalate (99.93%), pentaerythritol tetrakis(3-mercaptopropionate) (>95%), trimethylolpropane tis(3mercaptopropionate) (>95%) and NaOH (>97%) were supplied by Sigma-Aldrich (Diegem, Belgium). Glycerol was dried over calcium hydride (CaH2), retrieved through vacuum distillation at 180° C. Ethyl(2,4,8-timethylbenzoyl) phenyl phosphinate (Speedcure TPO-L, 94.5%) was supplied by Lambson Ltd HQ (West Yorkshire, UK). Toluene (>99%), chloroform (stabilised with amylene, >99%) and diethylether (stabilised with 5-7 ppm BHT, >99%) were supplied by Chem-lab NV (Zedelgem, Belgium). Toluene was dried over molecular sieves (4 Å). Deuterated chloroform (stabilised with silver foils+0.03% TMS, 99.8%) was supplied by Eurisotop.
Synthesis of EU(1)P PCL(2) with Varying Molar Mass:
Poly-ε-caprolactone diol (2000 g·mol−1) was synthesized using the following procedure. A Schienk equipped with a magnetic stirrer was flame-dried prior to the start of the experiment. ε-caprolactone (20 g, 0.175 mol, 1 eq, M=114.14 g·mol−1), Sn(Oct)2 catalyst (0.1 g, 0.247 mmol 0.5 wt % of ε-caprolactone, 405.122 g·mol−1), ethylene glycol initiator (0.639 g, 0.0103 mol, 1:17 stoichiometric ratio initiator to monomer, 62.07 g·mol−1) and anhydrous toluene (23.75 mL, 4 mol/L, 92.14 g·mol−1) were added into the Schienk while being under argon atmosphere. Three freeze-pump-thaw cycles were performed by freezing the solution in liquid N2. After fully freezing the solution, a vacuum was applied, causing the headspace above the frozen solution to be removed. The reaction proceeded for 24 h at 100° C. while stirring, under argon atmosphere. The reaction continued until 1H-NMR spectroscopy verified that the reacted was completed. Subsequently, the obtained PCL diol was modified to photo-crosslinkable alkene-functionalized PCL (EUP-PCL). The exact molar mass was calculated with 1H-NMR spectroscopy and based on this value, an excess of 2 eq. allyl isocyanate (1.55 g, 9.35 mmol, 2 eq., MM=82.09 g·mol−1) was added for each hydroxyl group. The solution was stirred for 1 h at 60° C. 1H-NMR spectroscopy was used in order to control the progress of the transition of the hydroxyl functionalities to an alkene end group. Ultimately, the EUP-PCL product was purified through precipitation in cold diethylether, while fast stirring followed by filtration. The synthesis of telechelic EUP-PCL with a molar mass of 4000, 6000, 8000 and 10 000 g·mol−1 was similar, with the exception that the initiator to monomer ratio was adjusted to 1:35, 1:52, 1:70, 1:87, respectively.
Poly-ε-caprolactone triol (8000 g·mol−1) was synthesized using the following procedure. A Schienk equipped with a magnetic stirrer was flame-dried prior to the start of the experiment. ε-caprolactone (20 g, 0.175 mol, 1 eq, M=114.14 g·mol−1), Sn(Oct)2 catalyst (0.1 g, 0.247 mmol 0.5 wt % of ε-caprolactone, 405.122 g·mol−1), glycerol initiator (0.233 g, 2.53 mmol, 1:69 stoichiometric ratio initiator to monomer, 92.09 g·mol−1) and anhydrous toluene (24 mL, 4 mol/L, 92.14 g·mol−1) were added into the Schienk while being under argon atmosphere. Three freeze-pump-thaw cycles were performed by freezing the solution in liquid N2. After fully freezing the solution, vacuum was applied, causing the headspace above the frozen solution to be removed. The reaction proceeded for 24 h at 100° C. while stirring, under argon atmosphere. The reaction continued until 1H-NMR spectroscopy verified that the reaction was finished. Subsequently, the obtained PCL diol was modified to photo-crosslinkable alkene-functionalized PCL (EUP-PCL). The exact molar mass was calculated with 1H-NMR spectroscopy and based on this value an excess of 2 eq. allyl isocyanate (1.55 g, 2.26 mmol, 2 eq., MM=82.09 g·mol−1) was added for each hydroxyl group. The solution was stirred for 1 h at 60° C. 1H-NMR spectroscopy was used in order to control the progress of the transition of the hydroxyl functionalities to an alkene end group. Ultimately, the EUP-PCL product was purified through precipitation in cold diethyl ether, while fast stirring followed by filtration. The synthesis of tetra-functional EUP-PCL with a molar mass of 8000 g·mol−1 proceeded similarly. Glycerol initiator was replaced by a pentaerythritol initiator (0.346 g, 2.534 mmol, 1:69 stoichiometric ratio initiator to monomer, 136.15 g·mol−1).
A mixture of EUP-PCL (4 g, 2000 g·mol−1), TPO-L as photo-initiator (10.4 mg, 2.6 wt % or 1.7 mol % according to the EUP-PCL content) and thiol-based PETA 4SH crosslinker (0.438 g, 89.6 mmol, 488.66 g/mol) was dissolved in chloroform to homogenize the suspension. The PETA crosslinker was added according to an equimolar thiol to alkene ratio. The alkene content (8.96 mmol·g−1) was determined with 1H-NMR spectroscopy with a DMT internal standard. Subsequently, the chloroform was evaporated completely and the remaining solution was poured between two glass plates separated by a silicone spacer (0.5 mm thickness). Finally, the mould was placed between UV lamps and was crosslinked into sheets upon UVA irradiation (365 nm, 10 mW/cm) for 30 minutes. Upon preparation of sheets with other molar masses, the amount of PETA 4SH crosslinker was altered according to the alkene content. Furthermore, sheets with PETA 3SH were synthesized similarity.
Tensile tests were conducted on an electromechanical universal 5ST tensile machine (Tinius Olsen) with a load cell of 500 N. Dogbone shapes were punched out from a cross-linked film. The samples had a gage length of 20.0 mm, a thickness of 0.5 mm and a width of 4.0 mm. The test continued at a crosshead speed of 10 mm/min and with a preload tension of 0.1 N until fracture of the specimen.
Number | Date | Country | Kind |
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21175197.9 | May 2021 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/063904 | 5/23/2022 | WO |