The present invention relates to a vertical shaft impact crusher for crushing material, said crusher comprising
a rotor for accelerating a first flow of material to be crushed,
a first feed means for vertically feeding the first flow of material to the rotor,
a housing comprising a wall with a circumferential impact wall section against which the accelerated first flow of material may be crushed,
a second feed means for feeding a second flow of material to be crushed into the path of the accelerated first flow of material.
The present invention further relates to a method of crushing material, said method comprising the steps of
feeding a first flow of material to be crushed to a rotor rotating around a vertical axis,
in said rotor accelerating said first flow of material towards an impact wall section of a housing surrounding the rotor,
feeding a second flow of material to be crushed into the path of the accelerated first flow of material.
Vertical shaft impact crushers (VSI-crushers) are used in many applications for crushing hard material like rocks, ore etc. U.S. Pat. No. 3,154,259 describes a VSI-crusher comprising a housing and a horizontal rotor located inside the housing. Material that is to be crushed is fed into the rotor via an opening in the top thereof. With the aid of centrifugal force the rotating rotor ejects the material against the wall of the housing. On impact with the wall the material is crushed to a desired size. The housing wall could be provided with anvils or have a bed of retained material against which the accelerated material is crushed.
To increase the amount of material crushed by the crusher two separate material flows could be fed to the crusher. A first material flow is fed to the rotor. The first material flow is accelerated by the rotor and is ejected towards the housing wall. A second material flow is fed outside the rotor, i.e. between the rotor and the housing. This second material flow is hit by the first material flow ejected by the rotor. Thus the first and second material flows are crushed against each other just outside the rotor.
U.S. Pat. No. 2,012,694 to Runyan describes a crusher where a first flow of material is fed to the centre of a rotating rotor. A second flow of material is fed at the wall of a crusher housing via a feeder comprising two spaced cones. At the housing wall the second flow of material is hit by the first flow of material ejected by the rotor.
U.S. Pat. No. 3,429,511 to Budzich describes a crusher where a first flow of material is fed to the centre of a rotating rotor. A second flow of material is fed via a feeding gap extending around the rotor. The second flow of material forms a continuous curtain of flowing material covering the pathway of the first flow of material just outside the rotor. The first flow of material ejected by the rotor thus hits and crushes the second flow of material.
U.S. Pat. No. 4,662,571 to MacDonald describes a crusher were a first flow of material is fed to the centre of a rotating rotor. A second flow of material is fed into the path of the first material flow accelerated by said rotor before said first material impacts against the crusher wall.
The above crushers do not to utilize the energy of the first flow of material in a very efficient way.
It is an object of the present invention to provide a crusher which utilizes the energy of a first flow of material accelerated by a rotor in a more efficient way.
This object is achieved by a crusher according to the preamble and characterized in that
the second feed means comprises means for forming at least one hillside on which the second flow of material may slide, the hillside having a slope being substantially tangential in relation to the rotor for directing the second flow of material in a direction having a substantially tangential component in relation to the rotor, such that the second flow of material will have a substantially tangential component of movement in relation to the rotor when reaching the path of the first flow of material.
The present invention thus provides a second flow of material having a substantially tangential component of movement. This improves the crushing action and makes it possible to direct the second flow of material towards positions suitable for impact and away from the periphery of the rotor and the internal structures, such as internal beams of the crusher. The versatility of the crusher is improved resulting in the ability to increase the throughput and to alter the size distribution curve of the crushed product.
Preferably the wall of the housing comprises a circumferential distributing wall section forming part of the second feed means and being located above said impact wall section, the second feed means comprising means for feeding, in a first step, the second flow of material in a direction towards the distributing wall section, which is adapted to receive the second flow of material and to direct it against the impact wall section.
The distributing wall section makes it possible to give the second flow of material a desired velocity and the desired direction just before it is to enter the impact wall section.
Preferably the feed hopper means comprises an inner hopper and an outer hopper surrounding the inner hopper, said hoppers having a common vertical axis substantially coinciding with the vertical axis of the rotor, the inner hopper being provided with at least one outlet for allowing the second flow of material fed to the inner hopper to enter a space formed between the inner and the outer hopper, an “L”-shaped direction arm being fixed in the space between said hoppers just outside said outlet to facilitate the building of a hillside of accumulated material, the hillside having a slope being tangential in relation to the rotor for directing the second flow of material towards the distributing wall section.
The inner and outer hopper provides an efficient way of distributing the desired amount of material for forming the second flow of material. The hillside formed on the direction arm provides an efficient base for giving the second flow of material the desired direction without causing wear to internal components including the direction arm itself.
Preferably a horizontal leg of the “L”-shaped direction arm is pointing in the rotational direction of the rotor, such that any dust entrained by the rotor in a direction having an upwardly directed component and a component being tangential in relation to the rotor will be hindered by a vertical leg of the direction arm.
The vertical leg of the direction arm will efficiently decrease the dust emission from the inner hopper. Thus expensive filtering means for filtering emitted air may be omitted. It also becomes much easier to inspect the crusher during operation and to observe the amount of material forming the second flow of material.
Preferably the inner and outer hoppers have a polygonal shape as seen from above. The polygonal shape is preferable since it makes the manufacturing of outlets formed in the inner hopper and in particular hatches for covering said outlets much easier since they all can be made flat. The polygonal shape also assists in reducing dust emissions from the crusher since the internal corners of the polygonal hoppers will get filled with dust thereby creating dead pockets of retained dust, which help absorbing the air flow created by the rotor. The polygonal shape also helps deflecting the air streams swirling around inside the crusher. The dead pockets of retained dust will also protect the inner and outer hopper from wear.
Preferably the second feed means further comprises the upper surface of a ring fixed to the inner wall of said housing to separate the distributing wall section from the impact wall section located below it. The ring provides a base for the distributing wall section and prevents any material from the impact wall section from bouncing up to the distributing wall section. Also material from the distributing wall section will be prevented from entering the impact wall section in places where it is not desired. The separation of the distributing wall section from the impact wall section thus makes the crushing more efficient and decreases wear on internal parts of the crusher.
Preferably the second feed means further comprises at least one vertical collection plate extending radially with respect to the rotor, the collection plate being fixed to the upper face of the ring at such a location that a part of the second flow of material fed towards the distributing wall section in said first step will accumulate against the collection plate to form a hillside of material, the hillside having a slope being substantially tangential in relation to the rotor for giving, in a second step, the remaining part of the second flow of material a substantially tangential component of movement in relation to the rotor when reaching the path of the first flow of material. The hillside formed will protect the internal parts, including the collection plate and the upper surface of the ring from wear. The hillside will also provide the desired direction for the second flow of material before the second flow of material enters the impact wall section.
A further object of the present invention is to provide a method of crushing material which improve the utilization of the energy supplied during the crushing.
This object is achieved with a method according to the preamble and characterized in feeding the second flow of material in a direction having a substantially tangential component in relation to the rotor, such that the second flow of material will have a substantially tangential component of movement in relation to the rotor when reaching the path of the first flow of material. The inventive method makes it possible to direct the second flow of material towards positions attractive for impact and away from internal structures such as internal beams of the crusher. Thus crushing action and utilization of crushing energy is improved and wear inside the crusher is reduced.
Preferably the second flow of material is fed into the path of the first flow of material adjacent to the impact wall section. An advantage with this is that the second flow of material will, after being hit by the first flow of material, impact against the impact wall section. Thus the second flow of material will be crushed against the impact wall section and it will also be subjected to further hits of the first flow of material. The retention time of the second flow of material at the impact wall section will thus be increased. This is a large advantage over prior art crushers where a second flow of material randomly falls freely between the rotor and the crusher wall. This random falling of the prior art crushers results in that a major part of a second flow of material will never be hit by the first flow of material. The randomly falling second flow of material of the prior art crushers will also deflect the first flow of material thus reducing or eliminating the crushing against the crusher wall. Another advantage of the present invention is that the risk that the second flow of material accidentally impacts the rotor is decreased. Also the risk of the first flow of material accidentally rebounding against the rotor or other internal structures after hitting the second flow of material is decreased. Thus the wear on the crusher and in particular on the rotor is decreased.
Preferably the second flow of material is fed from a position adjacent to the axis of the rotor towards a wall of the housing in a direction having a substantial tangential component in relation to the rotor. The central feeding of the material makes it possible to feed in one position and then divide the flow of material into a first flow of material and a second flow of material. The feeding towards the wall increases the chance of placing the second flow of material in a position suitable for best crushing performance. In particular the chance of the second flow of material reaching the path of the first flow of material adjacent to the impact wall is improved.
The invention will hereafter be described in more detail and with reference to the appended drawings.
The upper disc 2 has a central opening 8 through which material to be crushed can be fed into the rotor 1. The upper disc 2 is protected from wear by upper wear plates 10 and 12. The upper disc 2 is protected from rocks impacting the rotor 1 from above by the top wear plate 3. As is better shown in
The upper and lower discs 2, 4 are separated by and held together by a vertical rotor wall which is separated into three wall segments 20, 22 and 24. The gaps between the wall segments 20, 22, 24 define outflow openings 26, 28, 30 through which material may be ejected against a housing wall.
At each outflow opening 26, 28, 30 the respective wall segment 20, 22, 24 is protected from wear by three wear tips 32, 34, 36 located at the trailing edge of the respective wall segment 20, 22, 24.
A distributor plate 38 is fastened to the centre of the lower disc 4. The distributor plate 38 distributes the material that is fed via the opening 8 in the upper disc 2 and protects the lower disc 4 from wear and impact damages caused by the material fed via the opening 8.
During operation of the rotor 1 a bed 40 of material is built up inside the rotor 1 against each of the three wall segments 20, 22, 24. In
Each wall segment 20, 22, 24 is provided with a cavity wear plate 44, 46, 48, each preferably having three cavity wear plate portions. The cavity wear plates 44, 46, 48 protect the rotor 1 and in particular the wear tips 32, 34, 36 from material rebounding from the housing wall and from ejected material and airborne fine dust spinning around the rotor 1.
In
A circumferential distributing wall section 74 is located at the same level as the feeding cylinder 68. Below the distributing wall section 74 and on the same level as the rotor 1 a circumferential impact wall section 76 is located. A cavity ring 78 separates the distributing wall section 74 from the impact wall section 76. A number of vertical collection plates 80 which extend radially with respect to the rotor 1 are fixed to the upper surface 82 of the ring 78.
A bed retention ring 84 is located at the bottom of the crusher 50. A number of bed support plates 86 are located between the bed retention ring 84 and the cavity ring 78. A throttle means 88, partly shown in
The operation of the crusher 50 will now be described in more detail with reference to
As is indicated with a dashed arrow in
From
It will be appreciated from
It will be appreciated that numerous modifications of the embodiments described above are possible within the scope of the appended claims.
In an alternative embodiment of the invention only the hillside 108 is used. In such an embodiment the hillside 108 formed on the direction arm 66 directs the second flow of material M2 directly towards the impact wall section 76 without going via the distributing wall section, which may be omitted in this alternative embodiment. The second flow of material M2 thus having a movement with a substantially tangential component will reach the path of the first flow of material M1 adjacent to the impact wall section 76 and be subjected to multiple hits by the first flow of material M1 at the wall bed 98 just like in the embodiment described above.
In still another embodiment of the invention only the hillside 110 is used. In such an embodiment the second flow of material M2 is dropped vertically on the upper surface 82 of the cavity ring 78. A collection plate 80 located on the surface 82 will provide a basis for the accumulation of a hillside 110. The second flow of material M2 falling vertically on the hillside 110 will slide on the hillside 110 thus obtaining a movement having a substantially tangential component in relation to the rotor 1. The second flow of material M2 will then enter the impact wall section 76 and be crushed in accordance with what has been described above.
The inner and outer hopper may in alternative embodiments have other polygonal shapes such as square, pentagonal etc. The inner and outer hoppers may also be circular. The polygonal shape is preferable since it makes the manufacturing of the outlets and in particular the hatches much easier since they can be made flat. The polygonal shape also reduces the wear on the hopper and the dust emission from the crusher.
In an alternative embodiment the horizontal leg 104 of the direction arm 66 may have a length which is adjustable. Thus the length of the horizontal leg could be adjusted to accommodate different feed material types and sizes. The length of the horizontal leg could also be adjusted to optimise the reduction of dust emission from the crusher.
Above it has been described that the hillsides 108, 110 on which the second flow of material M2 slides are formed by material accumulating on the direction arm 66 and against the cavity ring 78 and the collection plate 80 respectively. It is however also possible to form a prefabricated hillside of e.g. a steel sheet, a ceramic tile or a similar plate, said hillside having a desired tangential slope in relation to the rotor immediately from the start of the crusher. However, hillsides 108 and 110 that are made up of accumulated material have the advantage of avoiding the wear problems that would be associated with prefabricated hillsides made of a steel sheet or an other material.
Number | Date | Country | Kind |
---|---|---|---|
0202535 | Aug 2002 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/SE03/01320 | 8/27/2003 | WO | 00 | 8/5/2005 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2004/020103 | 3/11/2004 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2012694 | Runyan | Aug 1935 | A |
3154259 | Behnke et al. | Oct 1964 | A |
3429511 | Budzich | Feb 1969 | A |
4515316 | Kawaguchi | May 1985 | A |
4662571 | MacDonald et al. | May 1987 | A |
5145118 | Canada | Sep 1992 | A |
6416000 | Lusty et al. | Jul 2002 | B1 |
Number | Date | Country | |
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20060011761 A1 | Jan 2006 | US |