CRUSHER WITH RESETTABLE RELIEF SYSTEM

Abstract

A resettable relief system for a crusher is provided. A first linkage member is connected to a material crushing portion of the crusher is connected to a second linkage member in a hinged manner. A hydraulic device exerts forces to the linkage members sufficient to maintain them in an unrelieved position, until forces exerted on the linkage members from the material crushing portion exceed a predetermined threshold, and then permit said first and second linkage members to move into a relieved position.

Description

TECHNICAL FIELD

Exemplary embodiments relate generally to a crusher with a resettable relief system.

BACKGROUND AND SUMMARY OF THE INVENTION

A number of crusher devices exist which are generally used to crush rock, concrete, and other materials into smaller pieces for a variety of uses, such as but not limited to, recycling. One type of crusher is a jaw crusher. A jaw crusher generally operates by oscillating a first plate in relation to a second plate. The first and second plates are generally spaced apart from one another at an angle such that an upper opening is wider than a bottom opening, thus forming a “jaw” like shape. Rocks and other material are deposited in the first opening and subsequently crushed during the oscillating movement of the first plate towards the second plate. Rocks and other material below a certain size may be permitted to fall through the second opening.

Occasionally, the crusher may become jammed, such as when material is deposited within the device that is incapable of being crushed. This is particularly common in recycling applications. For example, without limitation, concrete may be deposited within the crusher which contains rebar. The crusher may not be capable of safely crushing the rebar.

It is known to provide relief bars between the first, movable plate, and one or more other components of the crusher, such as a frame. For example, the relief bar may be attached to a rear side of the first plate near the second opening and extend in a linear manner to the frame. These relief bars may be engineered to fail when experiencing a predetermined amount of force or stress. Upon failure, the machine typically must be shut off and a replacement bar must be obtained and installed prior to resuming operation.

It is also known to provide hydraulic relief devices. These hydraulic relief devices typically are provided in the same place as the relief bars. These hydraulic relief devices may be engineered to collapse when experiencing a predetermined amount of force or stress. Upon failure, the hydraulic relief devices may be reset by applying an appropriate amount of pressure. However, these hydraulic relief devices generally require exceedingly high levels of pressure for operation. Such pressures may be in the range of 7,000 psi. Such high levels of pressure may pose safety hazards and/or require specialty training, certification, or the like to operate on.

What is needed is crusher device with a resettable relief system. A crusher device with a resettable relief system is provided. A hydraulic device may be provided. The hydraulic device may be oriented substantially vertically below a frame for the crusher. A first and second member may extend from a pivot on both sides of the hydraulic device. The first member may be attached to a first linkage member and a first end linkage member by way of a first shaft. The second member may be attached to the second linkage member and a second end linkage member by way of a second shaft. A piston of the hydraulic device may be attached to a third shaft extending between the first and second linkage members. The first end linkage member may be moveably connected to the frame such that the position of a first plate may be adjusted relative to a second plate. The second end linkage member may be received within, or otherwise connected to, a lower portion of the first plate.

The hydraulic device may be configured to apply a substantially vertical force to maintain the first and second linkage members at a substantially flat or slightly upwards or downwards angle to facilitate normal operations. If a force is experienced above a certain threshold, the hydraulic device may be allowed to extend or retract such that the first and second linkage member may be allowed to rotate upwards or downwards to form a peak or a valley, thereby allowing the first and second end linkage members to move closer to one another. As a result, the first plate may be allowed to move away from the second plate, thereby relieving pressure against the first plate and potentially permitting deposited material to exit the crusher.

The resettable relief system may be capable of operating at relatively low pressures compared to known hydraulic relief devices. In known hydraulic relief devices, the forces exerted must be at least equal to the forces exerted by the jaw during normal operations as they are exerted directly against the jaw. Lower operating pressures may be achieved with the resettable relief system by way of a column loading effect. For example, without limitation, the force exerted need only be sufficient to prevent the resettable device from moving into the relieved position (e.g., buckling). This force may be less than the forces exerted directly by the jaw, at least during normal operations. Alternatively, or additionally, lower operating pressures may be achieved by way of one or more of the aforementioned components, which may provide a mechanical advantage, such as by a lever effect.

Further features and advantages of the systems and methods disclosed herein, as well as the structure and operation of various aspects of the present disclosure, are described in detail below with reference to the accompanying figures.

BRIEF DESCRIPTION OF THE DRAWINGS

In addition to the features mentioned above, other aspects of the present invention will be readily apparent from the following descriptions of the drawings and exemplary embodiments, wherein like reference numerals across the several views refer to identical or equivalent features, and wherein:

FIG. 1 is a side sectional view of a prior art relief bar installed on a crusher;

FIG. 2 is a side view of an exemplary crusher with an exemplary resettable relief system in accordance with the present invention;

FIG. 3 is a top view of the exemplary crusher of FIG. 2;

FIG. 4 is a side perspective view of a resettable relief system in an unrelieved position illustrated in insolation from other components of the crusher;

FIG. 5 is a top perspective view of the resettable relief system of FIG. 4;

FIG. 6 is a side perspective view of the resettable relief system of FIG. 4 in a relieved position;

FIG. 7 is a top perspective view of the resettable relief system of FIG. 4 in the relieved position;

FIG. 8 is a side perspective view of the resettable relief system of FIG. 4 installed on an exemplary crusher and in the unrelieved position;

FIG. 9 is a side perspective view of the resettable relief system of FIG. 8 in a retracted position;

FIG. 10 is a side perspective view of the resettable relief system of FIG. 8 in the relieved position;

FIG. 11 is a perspective view of an exemplary pivot of the resettable relief system;

FIG. 12A is a perspective view of an exemplary first member of the resettable relief system;

FIG. 12B is a perspective view of an exemplary second member of the resettable relief system;

FIG. 13A is a perspective view of an exemplary first linkage member of the resettable relief system;

FIG. 13B is a perspective view of an exemplary second linkage member of the resettable relief system;

FIG. 13C is a perspective view of an exemplary first end linkage member of the resettable relief system;

FIG. 13D is a perspective view of an exemplary second end linkage member of the resettable relief system;

FIG. 14A is a perspective view of an exemplary shaft of the resettable relief system;

FIG. 14B is a perspective view of another exemplary shaft of the resettable relief system;

FIG. 15 is a perspective view of an exemplary hydraulic device of the resettable relief system;

FIG. 16A is a side sectional view of the resettable relief system and another exemplary position assist device;

FIG. 16B is a detailed side sectional view of the position assist device;

FIG. 16C is a side view of an exemplary shim for the position assist device of FIGS. 16A-C;

FIG. 17A is a top sectional view of an exemplary wedge for the position assist device of FIGS. 16A-C;

FIG. 17B is a top view of the wedge of FIG. 17A;

FIG. 18 is a top view of an exemplary hydraulic device for use with the wedges of FIGS. 17A-17B; and

FIG. 19 is a side sectional view of another exemplary embodiment of the crusher and relief system.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENT(S)

Various embodiments of the present invention will now be described in detail with reference to the accompanying drawings. In the following description, specific details such as detailed configuration and components are merely provided to assist the overall understanding of these embodiments of the present invention. Therefore, it should be apparent to those skilled in the art that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the present invention. In addition, descriptions of well-known functions and constructions are omitted for clarity and conciseness.

Embodiments of the invention are described herein with reference to illustrations of idealized embodiments (and intermediate structures) of the invention. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the invention should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing.

FIG. 1 is a side sectional view of an exemplary prior art jaw crusher 10. The crusher 10 may comprise a frame 12. The frame 12 may be comprised of one or more members. The frame 12 may be provided in various sizes and shapes. The crusher 10 may include one or more bearings 14 for a driveshaft 19, which may be mounted to the frame 12. Rotational movement of the driveshaft 19 may be configured to drive a first section 15 towards a second section 17 in an oscillating manner. The first section 15 may comprise a first crushing portion 16 mounted thereto. The second section 17 may comprise a second crushing portion 18 mounted thereto. In exemplary embodiments, the first and second crushing portion 16 and 18 may comprise one or more plates, members, surface features, some combination thereof, or the like which configure the first and second crushing portions 16 and 18 for crushing materials therebetween. For example, without limitation, the first and second crushing portion 16 and 18 may comprise a number of ridges, grooves, roughed surfaces, protrusions, depressions, bumps, cones, some combination thereof, or the like.

In exemplary embodiments, the second crushing portion 18 may be oriented substantially vertically. The first crushing portion 16 may be oriented at an angle relative to the second crushing portion 18. An upper opening 20 may be formed between upper portions of the first and second crushing portion 16 and 18. The upper opening 20 may be larger than a lower opening 22 formed between lower portions of the first and second crushing portion 16 and 18. The first and second crushing portion 16 and 18 may form a jaw or wedge shape, in exemplary embodiments. The upper opening 20 may be sized to accept rocks or other material of a relatively large size. The rocks and other material deposited in the upper opening 20 may be crushed into relatively smaller pieces as the first crushing portion 16 is moved relative to the second crushing portion 18. The rocks and other material may be further crushed into further smaller pieces as they move towards the lower opening 22. The lower opening 22 may be sized to allow rocks and other material below a certain size to leave the crusher 10.

A member 24 may be connected to said frame 12 at a first end thereof and a lower portion of said second crushing portion 18 at a second end thereof. The member 24 may assist in securing the position of the first crushing portion 16 relative to the second crushing portion 18, particularly to form the angle between the first and second crushing portion 16 and 18. The member 24 may be mounted to said frame 12 by way of a spring 25. The spring 25 and/or member 24 may provide forces which assist in movement the second section 17 relative to the first section 15.

A positioning assist device 26 may be mounted to said frame 12. The positioning assist device 26 may be located within a housing 27, though such is not required. The positioning assist device 26 may be configured to secure the position of the first crushing portion 16 relative to the second crushing portion 18. The positioning assist device 26 may be configured to provide adjustability to the size of the lower opening 22. Alternatively, or additionally, one or more shims 29 may be utilized with the positioning assist device 26 to provide adjustability to the size of the lower opening 22. The positioning assist device 26 and/or shims 29 may be used to move the first crushing portion 16 between an extended position, whereby the first crushing portion 16 is located closer to the second crushing portion 18 (thereby decreasing the size of the lower opening 22), a retracted position, whereby the first crushing portion 16 is located further from the second crushing portion 18 (thereby increasing the size of the lower opening 22), and/or any number of positioned therebetween.

A relief bar 28 may extend between the housing 27 and the second crushing portion 18. The relief bar 28 may be configured to fail when a certain amount of force and/or stress is experienced. The relief bar 28 may require replacement upon failure. Replacement may require stopping the crusher 10, removing the failed relief bar 28, obtaining a replacement relief bar 28, discarding the failed relief bar 28, and installation of the replacement relief bar 28. Alternatively, it has been known to use a hydraulic piston in the position of the relief bar 28. However, such hydraulic pistons require significant pressures for operation.

FIG. 2 and FIG. 3 illustrate an exemplary crusher 10′ with an exemplary resettable relief system 100. One or more motors 14 may be connected the driveshaft 19, such as by way of a first flywheel 21A and a belt 23. The first flywheel 21A may comprise a groove configured to accommodate the belt 23. However, other mechanical connections between the motors 14 and the driveshaft 19 may be utilized, such as but not limited to, gears, chains, pulleys, combinations thereof, and the like. The motors 14 may comprise, for example without limitation, diesel engines, gasoline engines, electric motors, combinations thereof, or the like. A second flywheel 21B of the same or different size, type, shape, or the like may be located at a second end of the driveshaft 19. In exemplary embodiments the driveshaft 19 may comprise an eccentric shape configured to facilitate oscillating movement of the first section 15 relative to the second section 17.

FIG. 4 and FIG. 5 illustrate an exemplary resettable relief system 100 for a crusher 10′ in an unrelieved, or active, position. The active position may facilitate the crushing of rock or other debris. FIG. 6 and FIG. 7 illustrate the resettable relief system 100 in a relieved, or inactive, position. The relieved position may facilitate the removal of particularly strong or uncrushable material and may prevent damage to the crusher 10′. The resettable relief system 100 is illustrated in isolation from the remainder of the crusher 10′ in FIGS. 4-7 so that additional components and features of the relief system 100 may be seen in greater detail. FIG. 8, FIG. 9, and FIG. 10 illustrate the relief system 100 installed on the exemplary crusher 10′. FIG. 8 illustrates the relief system 100 in the unrelieved and extended positions. FIG. 9 illustrates the relief system 100 in the unrelieved and retracted positions. FIG. 10 illustrates the relief system 100 in the extended and relieved position. It is notable, that the relief system 100 may also be located in the relieved position when in the retracted position. FIG. 11 through FIG. 15 illustrate various components of the relief system 100 in isolation.

A hydraulic device 110 may be provided. In exemplary embodiments, the hydraulic device 110 may be oriented in a substantially vertical position. The hydraulic device 110 may be located above or below the linkage members 122, 118, 120, and/or 124 of the relief system 100. In exemplary embodiments, the hydraulic device 110 is suspended above or below the linkage members 122, 118, 120, and/or 124 of the relief system 100. The hydraulic device 110 may be located below the first and second crushing portion 16 and 18 of the crusher 10′. The hydraulic device 110 may be located to one side of the first and second crushing portion 16 and 18 of the crusher 10′. However, the hydraulic device 110 may be provided at location and/or in any orientation.

A first member 114 may extend from the hydraulic device 110. A first portion of the first member 114 may be connected to the hydraulic device 110 at a pivot 112. A second portion of the first member 114 may be connected to another side of the hydraulic device 110 at a second pivot 113. A second member 116 may extend from the hydraulic device 110. A first portion of the second member 116 may be connected to the hydraulic device 110 at the pivot 112. A second portion of the second member 116 may be connected to the hydraulic device 110 at the second pivot 113. In this way, the first and second members 114 and 116 may each be connected to both sides of the hydraulic device 110, though such is not required. In exemplary embodiments, the second member 116 is connected to the pivot 112 inside the first member 114 and the first member 114 is connected to the second pivot 113 inside the second member 116, though any arrangement is contemplated.

The first and second members 114 and 116 may comprise a U-shape, arch, or other curvature, shape, or design to facilitate movement around the hydraulic device 110, though any shape of the first and second members 114 and 116 is contemplated. A collar 111 may surround some or all of the hydraulic device 110. The pivot 112 and the second pivot 113 may be attached to, bonded with, and/or integrally formed with the collar 111. The collar 111 may be attached to, bonded with, or integrally formed with the hydraulic device 110. In exemplary embodiments, the first and second members 114 and 116 comprise one or more apertures configured to accept the first and second pivots 112 and 113, which may comprise cylindrical shafts or other shaped protrusions from the collar 111 or another component of the hydraulic device 110.

The first member 114 may be connected to a first linkage member 118 and/or a first end linkage member 122. In exemplary embodiments, the first member 114, the first linkage member 118, and the first end linkage member 122 may be connected to one another by way of a first shaft 126 which may pass through a portion of the first member 114, the first linkage member 118, and the first end linkage member 122. In exemplary embodiments, the first member 114, the first linkage member 118, and the first end linkage member 122 may each comprise apertures configured to accommodate at least a portion of the first shaft 126. The first member 114 may be connected to the first linkage member 118, and the first end linkage member 122 at substantially a mid-point of the first member 114, though such is not required. The first shaft 126 may be configured to permit rotational movement of each of the first member 114, the first linkage member 118, and the first end linkage member 122. The first shaft 126 may comprise a cylindrical shape, though other shapes may be utilized.

The second member 116 may be connected to a second linkage member 120 and/or a second end linkage member 124. In exemplary embodiments, the second member 116, the second linkage member 120, and the second end linkage member 124 may be connected to one another by way of a second shaft 130 which may pass through a portion of the second member 116, the second linkage member 120, and the second end linkage member 124. In exemplary embodiments, the second member 116, the second linkage member 120, and the second end linkage member 124 each comprise one or more apertures configured to accommodate at least a portion of the second shaft 130. The second member 116 may be connected to the second linkage member 120, and the second end linkage member 124 at substantially a mid-point of the second member 116, though such is not required. The second shaft 130 may be configured to permit rotational movement of each of the second member 116, the second linkage member 120, and the second end linkage member 124. The second shaft 130 may comprise a cylindrical shape, though other shapes may be utilized.

In other exemplary embodiments, multiple members 114 and 116 may be utilized, such as a first and second member extending from the pivot 112 and a third and fourth member extending from the second pivot 113.

The first and second linkage members 118 and 120 may be configured to accept a third shaft 128. The third shaft 128 may extend through a portion of each of the first and second linkage members 118 and 120. The third shaft 128 may be configured to permit rotational movement of the first and second linkage members 118 and 120. The first and second linkage members 118 and 120 may comprise one or more apertures configured to accommodate at least a portion of the third shaft 128. The third shaft 128 may comprise a cylindrical shape, though other shapes may be utilized.

The hydraulic device 110 may comprise a piston 131, which may be selectively extended and retracted relative to the remainder of the hydraulic device 110, such as but not limited to the collar 111. The piston 131 may be attached to the third shaft 128 and/or the first and second linkage members 118 and 120. In exemplary embodiments, the piston 131 may be connected to the third shaft 128 or other components by way of a coupling 133. The piston 131 may comprise one or more apertures configured to accommodate at least a portion of the third shaft 128. The extension or retraction of the piston 131 may be configured to cause upward or downward movement of the first and second linkage members 118 and 120.

In exemplary embodiments, without limitation, the hydraulic device 110 may be one available from Aggressive Hydraulics, Inc. of Cedar, Minn. and/or Sunsource Inc. of Addison, Ill. The hydraulic device 110 may, for example without limitation, comprise a bore diameter of 8 inches, a rod diameter of 3.5 inches, a test pressures of 3,500 psi, an operating pressure of 3,000 psi, a burst rating safety factor of 3.1:1 at 3,000 psi, a tensile loading safety factor of 1.6:1 at 3,000 psi, some combination thereof, or the like.

In exemplary embodiments, the hydraulic device 110 may comprise, or be in electronic communication with, a controller 140 configured to provide various instructions regarding operation of the hydraulic device 110 and/or other components of the relief system 100 as described herein. When in the unrelieved, or active, position the first and second linkage members 120 and 118 may form a substantially flat or linear surface, or may be angled upwards or downwards at an angle of less than 10 degrees from the substantially flat or linear surface. Stated another way, the angle between the first and second linkage members 120 and 118 may be 180 degrees+/−10 degrees (i.e., between 170 and 190 degrees). Other angles may be used such as, but not limited to, less than 20 degrees from the substantially flat or linear surface (i.e., between 160 and 200 degrees). The substantially flat or linear surface may be aligned with, or at an angle from, the horizon. This may bias the relief system 100 to extend upward or downward when in the relieved position. The first and second linkage members 120 and 118 may be held at the substantially flat or slightly upwards or downwards angle by way of the hydraulic device 110. The piston 131 may provide a downward or upward force on the third shaft 128, by way of the hydraulic device 110, to maintain the aforementioned angle under normal operating conditions. For example, without limitation, the hydraulic device 110 may be configured to maintain the relief system 100 in the unrelieved position while crushing forces or pressures experienced between the first and second crushing portion 16 and 18 are below a predetermined threshold. If, or when, the crushing forces or pressures experienced between the first and second crushing portion 16 and 18 reach or exceed the predetermined threshold, the hydraulic device 110 may be configured to allow or force the relief system 100 into the relieved position. Once placed in the relieved position, the relief system 100 may be configured to wait a predetermined time and/or until an appropriate signal is received before resetting the relief system 100. The predetermined threshold may be variable and may be provided based upon a desired amount of crushing force to be provided between the first and second crushing portions 16 and 18. Such operations may be made and/or adjusted by way of the controller 140. Exemplary pressures to be applied by the hydraulic device 110, along with corresponding threshold forces which result in movement of the relief system 100 into the relieved position, and the crushing forces provided between the first and second crushing portions 16 and 18, are provided in Table 1 below as examples, without limitation.

TABLE 1
Hydraulic Pressure	Threshold Force	Crushing forces
(PSI)	(Klbs.)	(Klbs.)
800	32.52	277
1000	40.64	346
1200	48.77	415
1400	56.90	484
1600	65.03	553
1800	73.16	622
2000	81.29	692
2200	89.42	761
2400	97.55	830
2600	105.68	899

The forces and pressures provided in table 1 are provided as examples without limitation. Various pressures, such as but not limited to, ranging from 500 to 3500 psi may be utilized. Threshold forces, such as but not limited to, ranging from 5 Klbs to 300 Klbs may be utilized. Crushing forces, such as but not limited to, ranging from 50 Klbs to 1,500 Klbs may be utilized. These are merely exemplary and are not intended to be limiting.

In exemplary embodiments, the hydraulic device 110 may be configured to provide a certain amount of force to the first and second linkage members 120 and 118 such that when the forces experienced by the relief system 100 exceed those exerted by the hydraulic device 110, the relief system 100 is naturally forced into the relieved position. Once placed in the relieved position, the relief system 100 may be configured to wait a predetermined time, and/or until an appropriate signal is received from the controller 140, before resetting the relief system 100. Alternatively, or additionally, upon removal of the material causing the forces to exceed those exerted by the hydraulic device 110, the relief system 100 may naturally return to the unrelieved position.

Stated other ways, the hydraulic device 110 may be configured to impart a force on the third shaft 128. The piston 131 may be configured to impart a substantially vertical force such that the first and second linkage members 118 and 120 are prevented from rotating upward or downward when experiencing substantially horizontal or otherwise opposing forces generated by the crushing between the first and second crushing portion 16, which may be translated, at least in part, to the relief system 100 by way of the connection between the first or second end linkage member 122 or 124 and the first or second section crushing portions 16 or 18. The amount of force imparted by the hydraulic device 110 may be predetermined and/or electronically controlled such that horizontal or opposing forces transferred from the first and second crushing portion 16 and 18 above a predetermined threshold may be configured to cause the relief system 100 to move into a relieved, or inactive, position. In the relieved position, the piston 131 may extend and the first and second linkage members 118 and 120 may rotate upwards to create a peak, thereby bringing the first and second end linkage members 124 and 122 closer to one another. However, in other exemplary embodiments, in the relieved position, the piston 131 may retract and the first and second linkage members 118 and 120 may rotate downwards to create a valley, thereby bringing the first and second end linkage members 124 and 122 closer to one another. Regardless, when in the relieved position, the first crushing portion 16 may be positioned further from the second crushing portion 18, thereby enlarging the lower opening 22. This may relieve pressure between the first and second crushing portion 16 and 18 and/or permit rocks and other material to fall through the lower opening 22. After being moved into the unrelieved position, the relief system 100 may be configured to reset the relief system 100 by moving the first and second linking members 118 and 120 back into the unrelieved position, such as by retracting the piston 131.

For example, without limitation, the hydraulic device 110 may be configured to provide sufficient vertical forces such that the relief system 100 is maintained in the unrelieved position during normal operation to facilitate the crushing of rock and other debris. The hydraulic device 110 may be configured to move into the relieved position when a sufficiently strong material is encountered such that the horizontal or opposing forces against the first crushing portion 16 exceeds a predetermined threshold. In this way, the first crushing portion 16 may be allowed to swing back away from the second crushing portion 18, thereby enlarging the lower opening 22 and allowing the rock or other debris to pass through. This may be important, for example without limitation, when encountering strong materials, such as but not limited to rebar or steel, when crushing material, such as but not limited to concrete. The relief system 100 may prevent damage to the crusher 10′. After moving into the relieved position, the relief system 100 may be configured to reset into the unrelieved position such that further crushing may be performed. Such control may be accomplished by way of one or more controllers 140. Such controllers 140 may be electronic devices programmed with appropriate software instructions, manual devices, some combination thereof, or the like.

In exemplary embodiments, the first end linkage member 122 may be retracted so as to partially or completely be located within the housing 27, such as shown in FIG. 10, for example without limitation. The housing 27 may be attached to the frame 12 of the crusher 10′. The second end linkage member 124 may be received within a receiving portion 134 located at the first crushing portion 16. Preferably, the receiving portion 134 is on or near a bottom end of the first crushing portion 16. In exemplary embodiments, the receiving portion 134 is a recess sized to accommodate the second end linkage member 124, though any form of connection is contemplated such as, but not limited to, fasteners, bonding, adhesion, some combination thereof, or the like.

While in the unrelieved position, one or more movement imparting mechanisms 26 and/or shims 29 may be utilized to adjust the distance the relief system 100 extends from the housing 27. In this way, the distance between the first and second crushing portion 16 and 18 may be adjusted, thereby changing the size of the lower opening 22, and thus the size of material or debris permitted to pass through the lower opening 22 and potentially exit the crusher 10′. The movement imparting mechanisms 26 may include, for example without limitation, one or more motors, springs, hydraulic devices, some combination thereof, or the like. In exemplary embodiments, the movement imparting mechanisms 26 may be located within the housing 27. Alternatively, or additionally, shims 29 of various size and shape may be utilized to provide such adjustment.

The hydraulic device 110 may be mounted to the frame 12. In exemplary embodiments, the hydraulic device 110 is mounted to the frame only by way of the other components of the relief system 100, such as but not limited to, the first and second end linkage members 122 and 124. In exemplary embodiments, at least the second end linkage member 124 may be secured to a lower portion of the first crushing portion 16. For example, without limitation, the second end linkage member 124 may be received within an appropriately shaped groove in the first crushing portion 16. The first end linkage member 122 may be secured to one or more of the movement imparting mechanisms 26.

It is notable that while a single hydraulic device 110 is illustrated, any number of hydraulic devices 110 may be utilized. While a jaw type crusher 10′ is illustrated, it is contemplated that the resettable relief system 100 may be utilized with other types of crushers 10′. Also, a single unit may comprise multiple crushers 10′, each with one or more such relief system 100.

The relief system 100 may be capable of operating at relatively low pressures. Lower operating pressures may be achieved by way of various components of the relief system 100, such as but not limited to, the first and second members 114 and 116, the first and second linkage members 118 and 120, and the first, second, and third shafts, 126, 130, and 128 which may form a lever-type arrangement which may provide a mechanical advantage.

FIG. 16A illustrates another exemplary position assist device 26′ in accordance with the present invention. While FIG. 16B illustrates the position assist device 26′ with a traditional relief bar 28, the position assist device 26′ may be used with the resettable relief system 100. As shown in FIG. 16C, the position assist device 26′ and/or 26 may utilize a number of shims 29. Each shim 29 may comprise a body 31. The size of the body 31 may dictate the increments of adjustability available from the position assist device 26′, and thus positioning of the second section 17 and the size of the lower opening 22. One or more mating surfaces 39 may be located at the body 31. The mating surfaces 39 may comprise indentation, protrusions, some combination thereof, or the like which may be configured to mate with corresponding indentations, protrusions, some combination thereof, or the like, which may be provided, for example without limitation, on opposing surfaces of the shims 29.

Each shim 29 may comprise an aperture configured to receive a hydraulic ram 33. The hydraulic ram 33 may be mounted to the housing 27 and may be configured for extension to temporarily position the second section 17 so that shims 29 may be added or removed. Adding or removing the shims 29 may incrementally adjust the size of the lower opening 22 during normal operations of the crusher 10 or 10′. Operation of the hydraulic ram 33 may be achieved by way of a manual pump 35, though any kind or type of pump may be utilized. The manual pump 35 may be in fluid communication with the hydraulic ram 33 by way of one or more hoses, values, ports, connectors, some combination thereof, or the like.

FIG. 17A through FIG. 17C illustrate wedges 31 which may be utilized in place of, or in combination with, the shims 29. Each wedge 31 may comprise one or more angled block 41A, 41B. The angled blocks 41A, 41B may be driven laterally, in exemplary embodiments, to cause the wedge 31 to increase or decrease in length. Hydraulic devices 43A, 43B may be secured between the angled blocks 41A, 41B and a housing 45 for the wedge 41 to realize the relative movement of the blocks 41A, 41B. FIG. 18 illustrates an exemplary user actuation device 47 for actuation of the hydraulic devices 43A, 43B. While a lever is illustrated, any kind or type of user actuation device 47 may be utilized.

FIG. 19 illustrates another exemplary embodiment of the crusher 10″. The hydraulic device 110 may be mounted above the first and second linkage members 118 and 120. The first and second linkage members 118 and 120 may form a substantially linear surface when in the unrelieved position. For example, the substantially linear surface may vary up to 20 degrees, positive or negative, from linear in one or more places. The hydraulic device 110 may exert a force substantially perpendicular to, or at an angle to, the linear surface created by the first and second linkage members 118 and 120. The same or different first and second members 114, 116 may secure the hydraulic device 110 to the frame 12 and/or the housing 27. I

Any embodiment of the present invention may include any of the features of the other embodiments of the present invention. The exemplary embodiments herein disclosed are not intended to be exhaustive or to unnecessarily limit the scope of the invention. The exemplary embodiments were chosen and described in order to explain the principles of the present invention so that others skilled in the art may practice the invention. Having shown and described exemplary embodiments of the present invention, those skilled in the art will realize that many variations and modifications may be made to the described invention. Many of those variations and modifications will provide the same result and fall within the spirit of the claimed invention. It is the intention, therefore, to limit the invention only as indicated by the scope of the claims.

Certain operations described herein may be performed by one or more electronic devices. Each electronic device may comprise one or more processors, electronic storage devices, executable software instructions, and the like configured to perform the operations described herein. The electronic devices may be general purpose computers or specialized computing device. The electronic devices may be personal computers, smartphone, tablets, databases, servers, or the like. The electronic connections described herein may be accomplished by wired or wireless means.

Claims

1. A resettable relief system for a crusher, said relief system comprising: a first linkage member connected to a material crushing portion of said crusher;a second linkage member connected to said first linkage member in a hinged manner;a hydraulic device configured to exert forces to said first and second linkage members sufficient to maintain said first and second linkage members in an unrelieved position, until forces exerted on said first and second linkage members from said material crushing portion exceed a predetermined threshold, and then permit said first and second linkage members to move into a relieved position.

2. A resettable relief of claim 1 wherein: an angle formed between upper surfaces of said first and second linkage members is maintained between 160 and 200 degrees inclusive when said first and second linkage members are in said unrelieved position; andsaid angle formed between said upper surfaces of said first and second linkage members is greater than 200 degrees or less than 160 degrees when said first and second linkage members are in said relieved position.

3. The resettable relief system of claim 1 further comprising: a number of apertures located in a first end of said first linkage member;a number of apertures located in a first end of said second linkage member; anda shaft extending through said number of apertures of said first and second linkage members to permit hinging movement of said first and second linkage members, wherein said hydraulic device comprises a piston connected to said shaft.

4. The resettable relief system of claim 3 wherein: said hydraulic device is configured to exert pushing forces on said piston.

5. The resettable relief system of claim 3 wherein: said hydraulic device is configured to exert pulling forces on said piston.

6. The resettable relief system of claim 3 further comprising: a first end linkage member comprising a number of apertures, wherein a second end of said first linkage member comprises a second number of apertures;a second shaft extending through said number of apertures in said first end linkage member and said second number of apertures in said first linkage member to permit hinging movement of said first end linkage member and first linkage members;a second end linkage member comprising a number of apertures, wherein a second end of said second linkage member comprises a second number of apertures; anda third shaft extending through said number of apertures in said second end linkage member and said second number of apertures in said second linkage member to permit hinging movement of said second end linkage member and second linkage members.

7. The resettable relief system of claim 6 further comprising: a first pivot located at a first side said hydraulic device;a second pivot located at a second side said hydraulic device;a first member connected to said second shaft, said first pivot, and said second pivot; anda second member connected to said third shaft, said first pivot, and said second pivot, wherein said hydraulic device is suspended below or secured above said first and second linkage members.

8. The resettable relief system of claim 7 wherein: said first end linkage member is attached to said material crushing portion.

9. The resettable relief system of claim 8 wherein: said second end linkage member is attached to a positioning device.

10. The resettable relief system of claim 9 wherein: said positioning device is configured to selectively move said second end linkage member, said second linkage member, said first linkage member, and said first end linkage member between a number of positions when said first and second linkage members are in the unrelieved position.

11. The resettable relief system of claim 1 wherein: said hydraulic device is oriented vertically; andsaid first and second linkage members form a substantially linear surface when in said unrelieved position.

12. The resettable relief system of claim 1 further comprising: a controller in electronic communication with said hydraulic device and configured to cause said hydraulic device to exert said forces to said first and second linkage members at a predetermined level and automatically reduce the amount of force exerted by said hydraulic device to a second level below said predetermined level where forces are exerted on said first and second linkage members from said material crushing portion exceed said predetermined threshold.

13. A crusher with a resettable relief system, said crusher comprising: a first crushing portion and a second crushing portion forming a jaw defining an upper opening and a lower opening;a first linkage member connected to a lower portion of said second crushing portion, wherein said first linkage member is connected to at least one other linkage member in a hinged manner to permit movement of said linkage members between an unrelieved position where said first linkage member and a last one of said linkage members are a first distance from one another, and a relieved position where said first linkage member and said last one of said linkage members are a second distance from one another, wherein said second distance is less than said first distance; anda hydraulic device attached to at least one of said linkage members and configured to maintain said linkage members in said unrelieved position by the application of force to said linkage members until a force greater than a predetermined threshold is experienced between said first and second crushing portions and then relieve said force, permitting said linkage members to move into said relieved position.

14. The system of claim 13 wherein: upper surfaces of each of said linkage members are angled not more than ten degrees relative to one another when said linkage members are in said unrelieved position.

15. The system of claim 13 wherein: said lower opening is enlarged when said linkage members are moved into said unrelieved position.

16. The system of claim 15 further comprising: a positioning device attached to one of said linkage members and configured to selectively reposition said linkage members when in said unrelieved position so as to increase or decrease the size of the lower opening.

17. The system of claim 13 further comprising: a number of apertures located in each of the linkage members; andone or more shafts, wherein each of said one or more shafts extend through each of said number of apertures of adjacent ones of said linkage members to provide hinging movement between said linkage members, wherein said hydraulic device is connected to one of said number of shafts.

18. The system of claim 17 further comprising: a collar provided at said hydraulic device;a number of pivots provided at said collar; anda number of members, each connected to one of the number of shafts, other than said shaft said hydraulic device is connected to, at a first end, and one or more of said number of pivots at a second end.

19. The system of claim 18 wherein: said linkage members extend within 10 degrees of perpendicular to the forces exerted by said hydraulic device when said linkage members are in said unrelieved position.

20. A crusher with a resettable relief system, said crusher comprising: a frame;a flywheel connected to said frame;a motor;a belt extending between said motor and flywheel;a driveshaft connected to said flywheel;a first crushing portion fixed to said frame;a second crushing portion connected to said driveshaft and configured for gyrating movement to crush materials deposited between said first and second crushing portion, wherein said first and second crushing portions form a jaw define an upper opening configured to receive said materials for crushing and a lower opening configured to deposit crushed materials, wherein said lower opening is smaller than said upper opening;a series of linkage members comprising: a first end linkage member connected to a lower portion of said second crushing portion;a first linkage member;a second linkage member;a second end linkage member;wherein each of said series of linkage members comprise one or more apertures;a series of shafts configured to permit hinging movement of the series of linkage members, said series of shafts comprising: a first shaft extending through at least some of the apertures of said first and second linkage members;a second shaft extending through at least some of the apertures of said first linkage member and said first end linkage member; anda third shaft extending through at least some of the apertures of said second linkage member and said second end linkage member;a hydraulic device comprising a piston connected to said first shaft;a first member extending between said second shaft and said hydraulic device;a second member extending between said third shaft and said hydraulic device;a controller in electronic communication with said hydraulic device and configured to cause said piston to exert a predetermined level of force to said first shaft to maintain said series of linkage member is an unrelieved position where said series of linkage members form a linear surface having 10 degrees or less of deviation in angle until a force greater than a predetermined threshold is experienced between said first and second crushing portions and then permit said series of linkage members to move into a relieved position whereby the first and second end linkage members move together to increase the size of the lower opening and permit materials to escape by decreasing forces applied to a level below said predetermined level, and subsequently reset said series of linkage members into said unrelieved position by reapplying the predetermined level of force when forces less than the predetermined threshold are expired between said first and second crushing portions.