This application claims priority to Japanese Patent Application No. 2023-101014, filed on Jun. 20, 2023, which is incorporated by reference herein in its entirety.
A certain embodiment of the present invention relates to a cryocooler compressor.
In general, a cryocooler such as a Gifford-McMahon (GM) cryocooler includes a compressor of a refrigerant gas to supply a high-pressure refrigerant gas to a cold head. The compressor includes components such as a compressor main body, an oil separator, an adsorber, a storage tank, and a control device.
According to an embodiment of the present invention, there is provided a cryocooler compressor including a compressor casing, and a double pipe-type heat exchanger that is accommodated in the compressor casing and cools the compressor, in which the double pipe-type heat exchanger includes a double pipe disposed along at least one surface of the compressor casing.
In addition to the above-described components, the compressor for the cryocooler is usually provided with a heat exchanger the cools the compressor. These components of the compressor are accommodated in a compressor casing. In the existing design, the heat exchanger occupies a relatively large footprint in the compressor casing. Therefore, in aiming for miniaturization of the compressor, the heat exchanger may be one of obstacles.
It is desirable to propose heat exchanger disposition that enables reduction in footprint of the heat exchanger in the cryocooler compressor.
Hereinafter, an embodiment for carrying out the present invention will be described in detail with reference to the drawings. In the description and the drawings, the same or equivalent components, members, and processes are denoted by the same reference numerals, and overlapping description is omitted as appropriate. The scale and the shape of each of parts shown in the drawings are set for convenience to make the description easy to understand, and are not to be interpreted as limiting unless stated otherwise. The embodiment is merely an example and does not limit the scope of the present invention. All features described in the embodiment or combinations thereof are not necessarily essential to the present invention.
The cryocooler 10 includes a compressor 12 and a cold head 14. The compressor 12 is configured to collect a refrigerant gas of the cryocooler 10 from the cold head 14, to pressurize the collected refrigerant gas, and to supply the refrigerant gas to the cold head 14 again. The compressor 12 is also referred to as a compressor unit. The cold head 14 is also referred to as an expander and includes a room temperature section 14a and a low-temperature section 14b which is also referred to as a cooling stage. The refrigerant gas is also referred to as a working gas, and other suitable gases may be used although a helium gas is typically used. The compressor 12 and the cold head 14 constitute a refrigeration cycle of the cryocooler 10, whereby the low-temperature section 14b is cooled to a desired cryogenic temperature. The low-temperature section 14b can cool an object to be cooled such as a superconducting magnet.
Although the cryocooler 10 is, for example, a single-stage or two-stage Gifford-McMahon (GM) cryocooler, the cryocooler 10 may be a pulse tube cryocooler, a Stirling cryocooler, or other types of cryocoolers. Although the cold head 14 has a different configuration depending on the type of the cryocooler 10, the compressor 12 can use a configuration described below regardless of the type of the cryocooler 10.
In general, both a pressure of a refrigerant gas supplied from the compressor 12 to the cold head 14 and a pressure of a refrigerant gas collected from the cold head 14 to the compressor 12 are considerably higher than the atmospheric pressure, and can be called a first high pressure and a second high pressure, respectively. For convenience of description, the first high pressure and the second high pressure are also simply called a high pressure and a low pressure, respectively. Typically, the high pressure is, for example, 2 to 3 MPa. The low pressure is, for example, 0.5 to 1.5 MPa and is, for example, about 0.8 MPa.
The compressor 12 is an oil-lubricated cryocooler compressor, and includes a compressor main body 16, a refrigerant gas line 18, and an oil circulation line 20. In
The compressor main body 16 is configured to internally compress a refrigerant gas sucked from a suction port of the compressor main body 16 and to discharge the refrigerant gas from a discharge port. An oil is used in the compressor main body 16 for the sake of cooling and lubrication, and the sucked refrigerant gas is directly exposed to the oil in the compressor main body 16. Accordingly, the refrigerant gas is delivered from the discharge port in a state where the oil is slightly mixed.
The compressor main body 16 may be, for example, a scroll type pump, a rotary type pump, or other pumps that pressurize a refrigerant gas. The compressor main body 16 may be configured to discharge the refrigerant gas at a fixed and constant flow rate. Alternatively, the compressor main body 16 may be configured to vary the flow rate of the refrigerant gas to be discharged. The compressor main body 16 may be called a compression capsule.
The refrigerant gas line 18 includes a discharge port 30, a suction port 31, a discharge flow path 32, and a suction flow path 33. The discharge port 30 is an outlet of a refrigerant gas that is installed in the compressor casing 24 in order to deliver the refrigerant gas, which is pressurized to a high pressure by the compressor main body 16, from the compressor 12, and the suction port 31 is an inlet of the refrigerant gas that is installed in the compressor casing 24 in order for the compressor 12 to receive a low-pressure refrigerant gas. The compressor casing 24 accommodates the discharge flow path 32 and the suction flow path 33. The discharge port of the compressor main body 16 is connected to the discharge port 30 by the discharge flow path 32, and the suction port 31 is connected to the suction port of the compressor main body 16 by the suction flow path 33.
The refrigerant gas line 18 is connected to the cold head 14. A high-pressure port 40 and a low-pressure port 41 are provided in the room temperature section 14a of the cold head 14. The high-pressure port 40 is connected to the discharge port 30 by a high-pressure pipe 42, and the low-pressure port 41 is connected to the suction port 31 by a low-pressure pipe 43.
The oil separator 34 and the adsorber 35 are provided in the discharge flow path 32. The oil separator 34 is provided in order to separate an oil, which is mixed in a refrigerant gas as passing through the compressor main body 16, out from the refrigerant gas. The adsorber 35 is provided in order to remove, for example, a vaporized oil and other contaminants remaining in the refrigerant gas from the refrigerant gas through adsorption. The oil separator 34 and the adsorber 35 are connected in series. In the discharge flow path 32, the oil separator 34 is disposed on the compressor main body 16 side, and the adsorber 35 is disposed on the discharge port 30 side.
An oil return line 21 that connects the oil separator 34 to the compressor main body 16 is provided. An oil collected by the oil separator 34 can be returned to the compressor main body 16 through the oil return line 21. In the middle of the oil return line 21, a filter that removes dust included in the oil separated out by the oil separator 34 and an orifice that controls the amount of the oil returning to the compressor main body 16 may be provided.
On the other hand, a storage tank 36 is provided at the suction flow path 33. The storage tank 36 is provided as a volume for removing pulsation included in a low-pressure refrigerant gas returning from the cold head 14 to the compressor 12.
In addition, a bypass valve 38 that connects the discharge flow path 32 to the suction flow path 33 to bypass the compressor main body 16 is provided at the refrigerant gas line 18. For example, the bypass valve 38 branches off from the discharge flow path 32 between the oil separator 34 and the adsorber 35 and is connected to the suction flow path 33 between the compressor main body 16 and the storage tank 36. The bypass valve 38 is provided in order to control a flow rate of a refrigerant gas and/or in order to equalize the discharge flow path 32 and the suction flow path 33 when the compressor 12 is stopped.
The oil circulation line 20 connects an oil outlet to an oil inlet of the compressor main body 16 in order to return the oil flowing out from the compressor main body 16 to the compressor main body 16 again. The oil circulation line 20 may be provided with an orifice that controls a flow rate of an oil flowing therein. In addition, a filter that removes dust included in the oil may be provided at the oil circulation line 20.
In addition, the compressor 12 further includes a heat exchanger 22 that is accommodated in the compressor casing 24 and cools the compressor 12. The heat exchanger 22 includes a refrigerant gas cooler 22a that cools the refrigerant gas line 18 through heat exchange between the refrigerant gas and a cooling medium, and an oil cooler 22b that cools the oil circulation line 20 through heat exchange between the oil and the cooling medium.
The refrigerant gas cooler 22a is disposed between the compressor main body 16 and the oil separator 34 in the discharge flow path 32, and cools a high-pressure refrigerant gas heated by compression heat generated with the compression of the refrigerant gas in the compressor main body 16. The refrigerant gas cooler 22a cools the refrigerant gas through heat exchange between the refrigerant gas and the cooling medium. The cooled refrigerant gas is purified by the oil separator 34 and the adsorber 35. In addition, the oil cooler 22b cools the oil through heat exchange between the oil flowing out from the oil outlet of the compressor main body 16 to the oil circulation line 20 and the cooling medium. The cooled oil is returned into the compressor main body 16 from the oil inlet of the compressor main body 16. The cooling medium is supplied from the outside to the compressor 12 through a cooling medium intake 44, and is discharged to the outside of the compressor 12 from a cooling medium discharge port 45 via the refrigerant gas cooler 22a and the oil cooler 22b. The cooling medium may be a coolant, for example, water. In this manner, compression heat generated by the compressor main body 16 is removed to the outside of the compressor 12 together with the cooling medium. The cooling medium may be cooled by, for example, a chiller (not shown) and may be supplied again.
In this embodiment, the heat exchanger 22 is a double pipe-type heat exchanger. Therefore, the heat exchanger 22 includes an outer tube and an inner tube inserted into the outer tube. The cooling medium is supplied to one of the outer tube and the inner tube, a fluid to be cooled is supplied to the other. Accordingly, heat exchange between the cooling medium and the target fluid is performed, and the fluid can be cooled. For example, in the refrigerant gas cooler 22a, cooling water may be supplied to the outer tube, and the refrigerant gas may be supplied to the inner tube. In the oil cooler 22b, cooling water may be supplied to the outer tube, and oil may be supplied to the inner tube.
In addition, the compressor casing 24 may accommodate a control device 50 for controlling the cryocooler 10. The control device 50 may include a control circuit configured to receive an output from various sensors provided in the cryocooler 10 and to control various devices of the cryocooler 10 based on the sensor output. The sensor may include, for example, a refrigerant gas temperature sensor and a refrigerant gas pressure sensor provided in the refrigerant gas line 18, an oil temperature sensor provided in the oil circulation line 20, or a cooling temperature sensor provided in the low-temperature section 14b of the cold head 14. The device controlled based on the sensor output may include, for example, a compressor motor that drives the compressor main body 16, the bypass valve 38, and a cold head motor that drives the cold head 14. The control device 50 may include a compressor inverter for controlling a rotation speed of the compressor motor and/or a cold head inverter for controlling a rotation speed of the cold head motor.
During an operation of the cryocooler 10, a refrigerant gas is supplied from the compressor 12 to the cold head 14, a refrigeration cycle (for example, a GM cycle) is configured by a periodic volume fluctuation of an expansion space of the refrigerant gas in the cold head 14 and a pressure fluctuation of the refrigerant gas in the expansion space synchronized with the periodic volume fluctuation, and the low-temperature section 14b of the cold head 14 is cooled to a desired cryogenic temperature. In a case where the cold head 14 is, for example, a two-stage type, a first-stage cooling stage is cooled to a first cooling temperature in a range of, for example, about 30 K to about 80 K, and a second-stage cooling stage is cooled to a second cooling temperature lower than the first cooling temperature, for example, 1 K to 20 K. The second cooling temperature may be a liquid helium temperature of about 4.2 K or a temperature lower than the liquid helium temperature.
A refrigerant gas collected from the cold head 14 to the compressor 12 flows into the suction port 31 of the compressor 12 from the low-pressure port 41 through the low-pressure pipe 43. The refrigerant gas is collected to the suction port of the compressor main body 16 via the storage tank 36 on the suction flow path 33. The refrigerant gas is compressed and pressurized by the compressor main body 16. In this case, a temperature of the refrigerant gas is raised by compression heat. The refrigerant gas delivered from the discharge port of the compressor main body 16 is cooled by the refrigerant gas cooler 22a of the heat exchanger 22, and exits the compressor 12 from the discharge port 30 via the oil separator 34 and the adsorber 35. The refrigerant gas is supplied into the cold head 14 via the high-pressure pipe 42 and the high-pressure port 40.
As shown in
The front panel 24a may be configured to provide a user interface and a pipe connection. Accordingly, an operation panel 25 for receiving an input for controlling the cryocooler 10 from a user of the cryocooler 10 and/or for displaying information regarding the cryocooler 10 may be provided on a front surface of the front panel 24a. The control device 50 may be mounted on the front panel 24a. For example, the control device 50 may be attached to a back surface of the front panel 24a. In addition, the front panel 24a may be provided with the discharge port 30, the suction port 31, the cooling medium intake 44, and the cooling medium discharge port 45 although the discharge port 30, the suction port 31, the cooling medium intake 44, and the cooling medium discharge port 45 are not shown in
Casters 52 may be attached to the bottom panel 24d in order to facilitate the movement and the transportation of the compressor 12.
As shown in
For example, on a back surface of the compressor casing 24, a rectangular back outer frame 26a that is provided to surround the back surface and that configures a part of the frame structure 26 is provided. Each of four sides of the rectangular shape of the back panel 24b is removably attached to the back outer frame 26a. Both ends of an upper part of the back outer frame 26a are connected to both ends of an upper edge of the front panel 24a by two side frames 26b, and a lower part of the back outer frame 26a is connected to a rear edge of the bottom panel 24d. In addition, a lower edge of the front panel 24a is connected to a front edge of the bottom panel 24d. Four sides of the upper panel 24c are removably attached to upper parts of the back outer frame 26a and the front panel 24a and the two side frames 26b. Four sides of the side panels 24e and 24f are removably attached to side portions of the back outer frame 26a and the front panel 24a, the side frame 26b, and the bottom panel 24d.
As described above, the main components of the compressor 12, such as the compressor main body 16, the heat exchanger 22, the oil separator 34, the adsorber 35, the storage tank 36, and the control device 50, are accommodated in the compressor casing 24. The oil separator 34, the adsorber 35, and the storage tank 36 are installed on the bottom panel 24d close to one side panel 24e, and are disposed in the compressor casing 24. The adsorber 35, the storage tank 36, and the oil separator 34 are arranged in this order from the front panel 24a toward the back panel 24b. In addition, the compressor main body 16 and the control device 50 are disposed in the compressor casing 24 close to the other side panel 24f. As described above, the control device 50 may be attached to the front panel 24a, and the compressor main body 16 may be installed on the bottom panel 24d between the control device 50 and the back panel 24b.
The heat exchanger 22 includes a double pipe 28 disposed along at least one surface of the compressor casing 24, in this embodiment, along the back surface of the compressor casing 24. The double pipe 28 is supported by the back outer frame 26a. When the back panel 24b is attached to the back outer frame 26a, the heat exchanger 22 is covered and hidden by the back panel 24b.
As shown in
As shown in
The first portion 28a of the double pipe 28 is bent along at least two adjacent sides of the back surface of the compressor casing 24, in this embodiment, along three adjacent sides. As shown in
In addition, an oil inlet 58a and a second cooling medium outlet 60b are provided at one end of the second portion 28b of the double pipe 28, and an oil outlet 58b and a second cooling medium inlet 60a are provided at the other end. As shown in
The second portion 28b of the double pipe 28 is bent in a spiral shape along the back surface of the compressor casing 24. The second portion 28b is disposed inside the first portion 28a on the back surface of the compressor casing 24. In this way, the second portion 28b is disposed to leave a space at the center portion of the back surface of the compressor casing 24. An opening portion 62 in which the double pipe 28 is not disposed is formed inside the second portion 28b, that is, in the center portion of the back surface of the compressor casing 24.
The double pipe 28 is supported by the back outer frame 26a. As an example, as shown in
As described above, the compressor 12 includes the compressor main body 16, the heat exchanger 22, the oil separator 34, the adsorber 35, the storage tank 36, and the control device 50. As shown in
On the other hand, in the compressor 112 of the existing design shown in
In the disposition of the devices of the compressor 112 shown in
On the other hand, according to the embodiment, as shown in
In addition, according to the embodiment, the double pipe 28 of the heat exchanger 22 is bent along an outer periphery of the surface of the compressor casing 24. For example, as described above, the first portion 28a is bent along at least two adjacent sides of the back surface of the compressor casing 24, and the second portion 28b is bent in a spiral shape along the back surface of the compressor casing 24. By using the bent pipe having such a shape, the total length of the heat exchanger 22 can be easily increased while suppressing an increase in the footprint of the heat exchanger 22. In particular, compared to the plate type heat exchanger that can be mounted on the existing compressor, the heat exchanger 22 according to the embodiment can reduce the footprint. As described above, suppressing the increase in the footprint is useful in improving the degree of freedom in the disposition of other devices inside the compressor 12. Increasing the total length of the heat exchanger 22 is helpful in improving the cooling performance of the double pipe-type heat exchanger 22.
According to the embodiment, the heat exchanger 22 is disposed so as to leave a space at the center portion of the surface of the compressor casing 24 in which the double pipe 28 is disposed. Accordingly, the opening portion 62 in which the double pipe 28 is not disposed is formed at the center portion of the surface of the compressor casing 24. In the manufacturing process of the compressor 12 or in maintenance work of the compressor 12 at a site where the compressor 12 is used, the worker can easily access the devices inside the compressor 12 from the opening portion 62. For example, the manufacturing work such as pipe welding and joint fastening and various kinds of maintenance work (for example, replacement of consumables such as filters and replacement and repair of devices such as failed sensors) can be performed through the opening portion 62. In this way, the disposition of the double pipe 28 having a vacant center portion is useful in improving the efficiency of the manufacturing and maintenance of the compressor 12.
In the existing compressor, a design is adopted in which a panel itself forming each surface of the compressor casing is responsible for structural strength, so that a plate thickness of the panel is large, and a weight thereof tends to be large. Therefore, the work of attaching the panel in the manufacturing process or the work of removing the panel in the maintenance work is not easy, which is one of causes of a decrease in workability for the worker.
On the other hand, according to the embodiment, the compressor casing 24 includes the frame structure 26 that is responsible for structural strength, so that each panel such as the back panel 24b attached to the frame structure 26 can be thinned and weight-saved. Such a casing structure is also useful in improving workability. In addition, the thinning of the panel is also useful in securing a housing space for the heat exchanger 22.
The present invention has been described above based on the examples. It will be understood by those skilled in the art that the present invention is not limited to the embodiment, various modification examples are possible, and such modification examples are also within the scope of the present invention. Various features described concerning a certain embodiment are also applicable to other embodiments. A new embodiment resulting from combinations also has the effects of each of the combined embodiments.
In the above-described embodiment, the heat exchanger 22 is disposed along the back surface of the compressor casing 24. However, this is an example, and the present invention is not limited thereto. The heat exchanger 22 may be disposed along another surface (for example, an upper surface or a side surface) of the compressor casing 24.
In addition, in the above-described embodiment, a case where the heat exchanger 22 is disposed along only a single surface (that is, a back surface) of the compressor casing 24 has been described as an example, but the heat exchanger 22 can be disposed in other manners. For example, the heat exchanger 22 may be disposed along at least two adjacent surfaces (for example, a back surface and an upper surface, or a back surface and a side surface) of the compressor casing 24.
The bending shape of the double pipe 28 is not limited to the spiral shape. For example, the double pipe 28 may be bent in a meandering shape along the surface of the compressor casing 24.
Although the present invention has been described using specific words and phrases based on the embodiment, the embodiment merely shows one aspect of the principle and application of the present invention, and various modifications and improvements can be made within the scope of the present invention described in claims.
It should be understood that the invention is not limited to the above-described embodiment, but may be modified into various forms on the basis of the spirit of the invention. Additionally, the modifications are included in the scope of the invention.
Number | Date | Country | Kind |
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2023-101014 | Jun 2023 | JP | national |