Claims
- 1. A cryogen shot blast deflashing apparatus, comprising:
- (a) receptacle means defining a treatment chamber for receiving workpieces to be deflashed, frame means for supporting the receptacle means for movement relative to the frame means, and drive means for moving the receptacle means relative to the frame means to impart movement to workpieces contained within the treatment chamber;
- (b) throwing wheel means for receiving a supply of particulate media and a flow of cryogen gas, for propelling media into the treatment chamber to impact workpieces which are being moved about within the treatment chamber, and for introducing a relatively high velocity flow of cryogen gas into the treatment chamber;
- (c) cryogen recirculation means for withdrawing cryogen gas from the treatment chamber and for redelivering cryogen gas to the throwing wheel, the cryogen recirculation means including a blower for assisting in the withdrawal of cryogen gas from the treatment chamber and for pressurizing the withdrawn cryogen gas for return to the treatment chamber through the throwing wheel, whereby the blower and the throwing wheel means cooperate to establish a high velocity flow of cryogen gas through the treatment chamber to establish a high convection heat transfer which facilitates rapid embrittlement of workpiece flash;
- (d) the receptacle means, the throwing wheel means and the cryogen recirculation means cooperating to define a closed recirculation system; and,
- (e) purging means for introducing a plurality of flows of purging gas into the closed recirculation system at a plurality of spaced locations to maintain a positive pressure atmosphere within the closed recirculation system to prevent entry into the closed recirculation system of moisture containing ambient air, and to thereby minimize the condensation of moisture and the formation of ice within the closed recirculation system.
- 2. The deflashing apparatus of claim 1 wherein the closed recirculation system includes media supply means defining a path of flow for introducing a metered flow of particulate media into the pressurized flow of cryogen gas being delivered to the throwing wheel means, and the purging means includes inlet means for introducing a flow of said purging gas along said path of flow into the media supply means to maintain a positive pressure atmosphere within the media supply means.
- 3. The deflashing apparatus of claim 1 wherein the closed recirculation system includes particulate media recirculation means defining a path of flow for withdrawing reusable media from the treatment chamber and for introducing a metered flow of such withdrawn media into the pressurized flow of cryogen gas being delivered to the throwing wheel means, and wherein the purging means includes inlet means for introducing a flow of said purging gas along said path of flow into the media recirculation means to maintain a positive pressure atmosphere within the media recirculation means.
- 4. The deflashing apparatus of claim 1 wherein:
- (a) the closed recirculation system includes containment means for containing a supply of particulate media and media supply means defining a path of flow for delivering media from the media supply means into the pressurized flow of cryogen being delivered to the throwing wheel means; and,
- (b) the purging means includes inlet means connected to the containment means and to the media supply means for introducing a flow of said purging gas into the containment means to maintain a positive pressure atmosphere within the containment means.
- 5. The deflashing apparatus of claim 4 wherein the closed recirculation system additionally includes media recirculation means defining a passage for receiving a flow of particulates which are withdrawn from the treatment chamber, for segregating reusable particulate media from such flow, and for delivering segregated media into the containment means, and the purging means includes inlet means for introducing a flow of said purging gas into said passage to maintain a positive pressure atmosphere within the media recirculation means.
- 6. The deflashing apparatus of claim 1 wherein:
- (a) the cryogen recirculation means includes withdrawal conduit means for withdrawing cryogen gas from the treatment chamber, and supply conduit means for redelivering pressurized cryogen to the throwing wheel means;
- (b) the blower is connected to the withdrawal conduit means and to the supply conduit means for evacuating cryogen gas from the treatment chamber through the withdrawal conduit means, for pressurizing such withdrawn cryogen gas, and for delivering pressurized cryogen gas to the throwing wheel means through the supply conduit means; and,
- (c) the purging system includes inlet means for delivering separate flows of said purging gas into the treatment chamber, and into the withdrawal conduit means to maintain a positive pressure atmosphere therein.
- 7. The deflashing apparatus of claim 1 wherein the purging system additionally includes sensing and control means for monitoring the open and closed positions of the door and for operating at least a portion of the purging system in response to the sensed positions of the door to maintain a positive pressure flow of said purging gas into the treatment chamber when the door is open, and to maintain a positive pressure atmosphere in the treatment chamber when the door is closed.
- 8. The deflashing apparatus of claim 1 wherein the purging system additionally includes pressure relief means for relieving a pressure buildup within the closed recirculation system that exceeds a predetermined pressure level.
- 9. A cryogen deflashing apparatus comprising:
- (a) tumbling means including a frame structure rotatably supporting a drum-like container defining a treatment chamber for rotation about an axis to impart a tumbling action to contents of the treatment chamber;
- (b) throwing wheel means for receiving a supply of particulate media and for propelling the media into the treatment chamber to impact contents of the treatment chamber while the contents are being tumbled about by rotation of the container during operation of the apparatus;
- (c) cryogen supply means for introducing a flow of cryogen into the treatment chamber for embrittling at least selected portions of the contents of the treatment chamber;
- (d) cryogen recirculation means for withdrawing cryogen gas from the treatment chamber and for redelivering cryogen gas to the treatment chamber through the throwing wheel means during operation of the apparatus;
- (e) media supply means for introducing a metered flow of particulate media into the pressurized flow of cryogen gas which is delivered to the throwing wheel means during operation of the apparatus;
- (f) the receptacle means, the throwing wheel means and the cryogen recirculation means cooperating to define a closed recirculation system; and,
- (e) purging means for introducing a plurality of flows of purging gas into the closed recirculation system at a plurality of spaced locations to maintain a positive pressure atmosphere within the closed recirculation system to prevent entry of moisture containing ambient air, and to minimize the condensation of moisture and the formation of ice in the closed recirculation system.
- 10. The deflashing apparatus of claim 9 wherein the media supply means includes separator means for receiving a flow of particulates which is withdrawn from the treatment chamber, for segregating reusable particulate media from such flow, and for delivering segregated particulate media into a containment means, and the purging means includes inlet means for introducing a flow of said purging gas into the media supply means to maintain a positive pressure atmosphere therein.
- 11. The deflashing apparatus of claim 10 wherein the containment means includes a hopper into which segregated particulate media from the separator means together with an additional quantity of particulate media may be contained for use in deflashing operations, and the purging means includes additional inlet means connected to the containment means for introducing a flow of said purging gas into the containment means to maintain a positive pressure atmosphere therein.
- 12. The deflashing apparatus of claim 9 wherein the media supply means includes particulate media recirculation means defining a path of flow for withdrawing reusable particulate media from the treatment chamber and for introducing such withdrawn particulate media into the pressurized flow of cryogen gas for return therewith through the throwing wheel to the treatment chamber, and wherein the purging means includes inlet means for introducing gas along the path of flow to maintain a positive pressure atmosphere in the media recirculation means.
- 13. The deflashing apparatus of claim 9 wherein:
- (a) the media supply means additionally includes containment means for containing a supply of particulate media; and,
- (b) the purging means includes inlet means connected to the containment means for introducing a flow of said purging gas into the containment means to maintain a positive pressure atmosphere therein.
- 14. The deflashing apparatus of claim 13 additionally including media recirculation means defining a path of flow for receiving a flow of particulates which are withdrawn from the treatment chamber, for segregating reusable particulate media from such flow, and for delivering segregated media into the containment means, and the purging means includes inlet means for introducing said purging gas along the path of flow into the media recirculation means to maintain a positive pressure atmosphere therein.
- 15. The deflashing apparatus of claim 9 wherein:
- (a) the cryogen recirculation means includes withdrawal conduit means for withdrawing cryogen gas from the treatment chamber, and supply conduit means for redelivering pressurized cryogen to the throwing wheel means;
- (b) the blower is connected to the withdrawal conduit means and to the supply conduit means for evacuating cryogen gas from the treatment chamber through the withdrawal conduit means, for pressurizing such withdrawn cryogen gas, and for delivering pressurized cryogen gas to the throwing wheel means through the supply conduit means; and,
- (c) the purging means includes inlet means for ducting said purging gas into the treatment chamber and into the withdrawal conduit means to maintain positive pressure atmospheres therein.
- 16. The deflashing apparatus of claim 9 wherein the purging means additionally includes sensing and control means for monitoring the open and closed positions of the door and for operating at least a portion of the purging means in response to the sensed positions of the door to maintain a positive pressure flow of said purging gas into the treatment chamber when the door is open and to maintain positive pressure atmosphere in the treatment chamber when the door is closed.
- 17. The deflashing apparatus of claim 9 wherein the purging system additionally includes pressure relief means for relieving a pressure buildup within the closed recirculation system that exceeds a predetermined pressure level.
- 18. A cryogen shot blast deflashing apparatus, comprising:
- (a) a supporting frame including a pair of upstanding leg structures which are spaced apart one from the other, with each of the leg structures carrying a separate bearing structure near its upper end, and with the bearing structures cooperating to define a first, substantially horizontally-extending pivot axis;
- (b) a receptacle assembly including a rotatable drum, housing means for surrounding at least portions of the rotatable drum and cooperating therewith for defining a closed treatment chamber within which workpieces to be deflashed can be positioned and tumbled about during a deflashing process, the receptacle assembly having a pair of stub shafts extending from opposite sides thereof and being received within the bearing means of the frame structure to support the receptacle assembly for pivotal movement relative to the frame structure about the first pivot axis;
- (c) throwing wheel means carried by the receptacle assembly for introducing a flow of particulate media and cryogen gas into the treatment chamber defined by the rotating drum;
- (d) cryogen recirculation means connected to the receptacle assembly and to the throwing wheel means for withdrawing cryogen gas and particulates from the treatment chamber, for separating reusable particulate media from other withdrawn particulate such as pieces of workpiece flash, and for returning a flow of cryogen gas and particulate media to the throwing wheel for reintroduction into the treatment chamber through a common supply conduit which communicates with the throwing wheel means;
- (e) the receptacle assembly, the throwing wheel means and the cryogen recirculation means cooperating to define a closed recirculation system; and,
- (f) purging means for introducing flows of purging gas into the closed recirculation system at a plurality of locations to maintain a positive pressure atmosphere therein to prevent entry of moisture containing ambient air, and to thereby minimize the condensation of moisture and the formation of ice in the closed recirculation system.
- 19. The deflashing apparatus of claim 18 wherein:
- (a) the cryogen recirculation means includes:
- (i) vibratory separator means connected to the receptacle means for receiving a flow of particulates from the treatment chamber and for separating reusable particulate media from other particulates such as pieces of workpiece flash;
- (ii) containment means for receiving separated reusable particulate media from the separator means; and,
- (iii) metering means for introducing a controlled flow of particulate media from the containment means into the supply conduit for delivery together with a flow of cryogen to the throwing wheel means; and,
- (b) the purging means includes inlet means for introducing said purging gas into the vibratory separator means and the containment means to maintain positive pressure atmospheres within the separator means and the containment means.
- 20. The deflashing apparatus of claim 18 wherein the purging means additionally includes sensing and control means for monitoring the open and closed positions of the door and for operating at least a portion of the purging means in response to the sensed positions of the door to maintain a positive pressure flow of said purging gas into the treatment chamber when the door is open, and to maintain a positive pressure atmosphere in the treatment chamber when the door is closed.
- 21. A cryogen shot blast deflashing apparatus, comprising:
- (a) an upstanding frame;
- (b) a receptacle assembly supported by the upstanding frame;
- (c) the receptacle assembly including container means which defines a treatment chamber for receiving workpieces, which has an access opening for enabling workpieces to be charged into and discharged from the treatment chamber, and which is mounted for movement relative to the upstanding frame;
- (d) container drive means for moving the container means relative to the frame to impart movement to workpieces which have been charged into the treatment chamber;
- (e) the receptacle assembly additionally including a housing enshrouding at least portions of the container means and having closure means mounted for movement between positions wherein the closure means selectively opens and closes the access opening of the container means;
- (f) throwing wheel means carried by the receptacle assembly for projecting particulate media into the treatment chamber for impacting workpieces contained therein;
- (g) containment means for containing a supply of particulate media;
- (h) cryogen recirculation means including withdrawal conduit means ccnnected to the receptacle assembly for withdrawing cryogen gas from the treatment chamber, supply conduit means connected to the throwing wheel means for delivering cryogen under pressure to the throwing wheel means, and blower means connected to the withdrawal conduit means and to the supply conduit means for evacuating cryogen gas from the treatment chamber through the withdrawal conduit means, for pressurizing such withdrawn cryogen gas, and for delivering such pressurized cryogen gas to the throwing wheel means through the supply conduit means;
- (i) metering means connected to the supply conduit means and to the containment means for introducing a metered flow of particulate media from the containment means into the pressurized flow of cryogen being delivered through the supply conduit means to the throwing wheel means; and,
- (j) the receptacle assembly, the throwing wheel means, the containment means and the cryogen recirculation means, and the metering means cooperating to define a closed recirculation system; and,
- (k) purging means for introducing a plurality of separate purging flows of gas into the closed recirculation system at a plurality of locations to maintain a positive pressure atmcsphere therein to prevent entry of moisture containing ambient air, and to minimize the condensation of moisture and the formation of ice in the closed recirculation system.
- 22. The deflashing apparatus of claim 21 wherein the closed recirculation system additionally includes separator means for receiving a flow of particulate materials which is withdrawn from the treatment chamber, for segregating reusable particulate media from such flow, and for delivering such segregated particulate media into the containment means, and the purging means includes inlet means for introducing a flow of said purging gas into the separator means to maintain a positive pressure atmosphere in the separator means.
- 23. The deflashing apparatus of claim 22 wherein the containment means includes a hopper into which segregated particulate media from the separator means together with an additional quantity of particulate media may be contained for use in deflashing operations, and the purging means includes inlet means for introducing a flow of said purging gas into the hopper to maintain a positive pressure atmosphere in the hopper.
- 24. The deflashing apparatus of claim 23 wherein:
- (a) the drum has a substantially cylindrical outer wall which extends from an inner end to an outer end, with the inner end having an end wall that closes one end of the drum, and with the outer end defining the access opening;
- (b) the axis of rotation of the drum extends:
- (i) substantially coaxially with respect to the cylindrical outer wall of the drum;
- (ii) substantially centrally through the inner end wall; and,
- (iii) through the access opening defined by the outer end of the drum; and,
- (c) the purging means includes inlet means extending along the axis of rotation of the drum for introducing a flow of said purging gas into the drum.
- 25. The deflashing apparatus of claim 24 wherein the purging means additionally includes sensing and control means for monitoring the open and closed positions of the door and for operating at least a portion of the purging means in response to the sensed positions of the door to maintain a positive pressure flow of said purging gas into the treatment chamber when the door is open, and to maintain a positive pressure atmosphere in the treatment chamber when the door is closed.
- 26. A method of operating a deflashing apparatus to deflash workpieces formed from relatively flexible material, comprising the steps of:
- (a) positioning workpieces to be deflashed in a treatment chamber defined by a receptacle of a deflashing apparatus, and moving the receptacle to impart movement to such workpieces as are positioned within the treatment chamber;
- (b) establishing a flow of cryogen gas and particulate media through the treatment chamber with the cryogen gas being brought into engagement with the workpieces for embrittling workpiece flash, and with the particulate media being caused to impact the workpieces to remove embrittled flash therefrom;
- (c) withdrawing cryogen gas from the treatment chamber, repressurizing the withdrawn cryogen gas, ducting the repressurized cryogen gas into a supply conduit for return to the treatment chamber, and introducing the repressurized cryogen gas into the treatment chamber through a throwing wheel;
- (d) introducing a metered flow of particulate media into the flow of pressurized cryogen gas being ducted through the supply conduit for projection into the treatment chamber through the throwing wheel together with the flow of pressurized cryogen gas; and,
- (e) maintaining a positive pressure atmosphere within the closed recirculation system by introducing a plurality of flows of purging gas into the recirculation system to prevent entry into the closed recirculation system of moisture laden ambient air.
- 27. The method of claim 26 additionally including the step of withdrawing a flow of particulates along a path of travel from the treatment chamber during the time while a flow of cryogen gas and particulate media is being introduced into the treatment chamber, segregating reusable particulate media from the withdrawn flow of particulates during movement along the travel path, and introducing said purging gas along the travel path to maintain a positive pressure atmosphere along the travel path.
- 28. The method of claim 26 wherein the step of introducing purging gas includes the step of initiating and maintaining said flows of purging gas into the recirculation system prior to the steps of establishing a flow of cryogen gas and particulate media, whereby ambient air is purged from the recirculation system.
- 29. The method of claim 26 wherein the step of introducing purging gas includes the step of maintaining said flows of purging gas for a period of time after the deflashing of workpieces has been completed and the flow of cryogen gas has been terminated, whereby ambient air is prevented from entering the recirculation system during said period of time.
- 30. A method of deflashing workpieces formed from relatively flexible material, comprising the steps of:
- (a) providing deflashing apparatus which includes
- (i) an upstanding frame;
- (ii) a receptacle supported on the frame and carrying a rotatable container which defines a treatment chamber and has an access opening for charging workpieces into and discharging workpieces from the treatment chamber;
- (iii) closure means for selectively opening and closing the access opening; and,
- (iv) throwing wheel means for projecting particulate media into the treatment chamber for impacting workpieces contained in the treatment chamber;
- (b) opening the access opening by moving the closure to an open position;
- (c) charging the treatment chamber with workpieces to be deflashed;
- (d) closing the access opening by moving the closure means to a closed position;
- (e) rotating the container about an axis of rotation to effect a tumbling of such workpieces as have been charged into the treatment chamber;
- (f) supplying a flow of pressurized cryogen and particulate media to the throwing wheel means, and operating the throwing wheel means to project pressurized cryogen and particulate media into the treatment chamber to impact such workpieces as are being tumbled about therein as the container is being rotated;
- (g) withdrawing cryogen gas from the container along a path of flow defined by a withdrawal conduit during the time when the workpieces are being tumbled within the container and are being subjected to a flow of pressurized cryogen and particulate media being projected from the throwing wheel means, ducting the withdrawn cryogen gas along said path of flow to the input of a blower, operating the blower to pressurize the withdrawn cryogen gas, and ducting the pressurized cryogen gas through a supply conduit for return to the throwing wheel means;
- (h) introducing a metered flow of particulate media into the supply conduit from a supply hopper for delivery to the throwing wheel means in combination with the flow of pressurized cryogen being delivered to the throwing wheel means through the supply conduit; and,
- (i) during all of the foregoing steps, introducing flows of a purging gas into the supply hopper, and into the withdrawal conduit to maintain positive pressure atmosphere therein.
- 31. The method of claim 30 wherein:
- (a) the method additionally includes the steps of:
- (i) withdrawing a flow of particulate material along a passage from the container during the time when workpieces are being tumbled in the container and are being subjected to a flow of pressurized cryogen and particulate media from the throwing wheel means, the flow of withdrawn particles including reusable particulate media and pieces of flash removed from the workpieces;
- (ii) ducting the flow of withdrawn particulates to a separation apparatus, and operating the separation apparatus to segregate reusable particulate media from the flow of withdrawn particulates; and,
- (b) the step of introducing flows of purging gas includes the step of introducing a flow of said purging gas into the separator means to maintain a positive pressure atmosphere in the passage and in the separation apparatus during all of the foregoing steps.
- 32. The method of claim 30 additionally including the steps of:
- (a) providing a pivotal connection between the upstanding frame and the receptacle assembly for permitting movement of the receptacle assembly relative to the frame between positions wherein the access opening of the container is oriented relatively upwardly, and a position wherein the access opening of the container is oriented relatively downwardly;
- (b) positioning the receptacle assembly relative to the frame such that the access opening of the container is oriented relatively upwardly for charging the container with workpieces to be deflashed;
- (c) positioning the receptacle assembly such that the access opening is oriented relatively downwardly to effect removal of deflashed workpieces from the container;
- (d) during all of the foregoing steps, maintaining a positive pressure atmosphere within the container; and,
- (e) when the access opening is opened by moving the closure to an open position, introducing a flow of purging gas such as nitrogen directly into the treatment chamber to prevent entry into the treatment chamber through the open access opening of moisture laden ambient air.
CROSS-REFERENCE TO RELATED APPLICATIONS
The present application is a continuation-in-part of an application entitled CRYOGEN SHOT BLAST DEFLASHING SYSTEM, filed Oct. 28, 1983, Ser. No. 546,431, by John J. Brull and Robert E. Schmitz, hereinafter referred to as the "Apparatus Case," the disclosure of which is incorporated herein by reference.
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Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
546431 |
Oct 1983 |
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