The invention relates generally to cryogenic fluid delivery systems, and, more particularly, to a cryogenic fluid delivery system that vaporizes a portion of a pumped cryogenic liquid stream and uses the vaporized cryogen to power a linear actuator which, in combination with a supplemental linear actuator, drives the system pump.
Cryogenic fluids, that is, fluids having a boiling point generally below −150° F. at atmospheric pressure, are used in a variety of applications. For example, liquid natural gas (LNG) is an alternative fuel for vehicles that is growing in popularity. As another example, laboratories and industrial plants use nitrogen in both liquid and gas form for various processes.
Cryogenic fluids are typically stored as liquids that require pressurization and sometimes heating prior to usage. The liquid nitrogen stored by laboratories and industrial plants typically must be pressurized prior to use as a gas or liquid. In the case of LNG fueling stations, the LNG is typically dispensed to a vehicle in a saturated state with a pressure head that is sufficient to meet the demands of the vehicle's engine. The saturated state of the LNG prevents the collapse of the pressure head while the vehicle is in motion. Alternatively, the LNG may be stored onboard a vehicle in an unconditioned state. The onboard LNG may then be pressurized and heated as it is provided to the vehicle engine.
A common method of saturating the LNG is to heat it as it is stored in a delivery system storage tank. This is often accomplished by removing a quantity of the LNG from the tank, warming it (often with a heat exchanger) and returning it to the tank. Alternatively, the LNG may be heated to the desired saturation temperature and pressure through the introduction of warmed cryogenic gas into the tank.
Warming LNG in the delivery system tank is undesirable, however, because it reduces the hold time of the tank. The hold time of the tank is the length of time that the tank may hold the LNG without venting to relieve excessive pressure that builds as the LNG warms. Furthermore, refilling a tank when it contains saturated LNG requires specialized equipment and additional fill time. Warmed LNG also is less dense than cold LNG and thus reduces tank storage capacity. While these difficulties may be overcome by providing an interim transfer or conditioning tank, such tanks have to be tailored in dimensions and capacities to specific use conditions. Such use conditions include the amount of fills and pressures expected. As a result, the variety of applications for such a delivery system are limited by the dimensions and capacities of the conditioning tank.
Another approach for saturating the LNG prior to delivery to the vehicle tank is to warm the liquid as it is transferred to the vehicle tank. Such an approach is known in the art as “Saturation on the Fly” and is illustrated in U.S. Pat. No. 5,787,940 to Bonn et al. wherein heating elements are provided to heat LNG as it is dispensed. A disadvantage of the system of the Bonn et al. '940 patent, however, is that electricity is required to operate the heating elements. In addition, the system of the Bonn et al. '940 patent employs a conventional pump and thus suffers from initial system, operating and maintenance cost disadvantages.
U.S. Pat. No. 5,687,776 to Forgash et al. and U.S. Pat. No. 5,771,946 to Kooy et al. also illustrate systems that dispense cryogenic fluid and perform saturation on the fly. The systems disclosed in these two patents use heat exchangers, and therefore ambient temperature, to warm the cryogen as it is transferred to vehicles. The systems, however, also use conventional pumps to dispense the cryogen.
Prior art cryogenic fluid delivery systems typically pressurize and transport the cryogen via pumps that are powered by electricity or-mechanically with fuels such as gas or oil. This significantly increases the operating costs of the delivery system. In addition, many prior art cryogenic fluid delivery systems use pumps that are of the centrifugal or “single-acting” piston variety. Single-acting piston pumps have a single chamber in which an induction stroke of the piston is followed by a discharge stroke. A disadvantage of such pumps is that they have relatively low pump delivery rates which results in increased fueling times.
In answer to the above concerns, some prior art pumps are powered by a “dual-acting” piston that is driven by pressurized gas or liquid. For example, U.S. Pat. No. 3,234,746 to Cope discloses a pump for transporting liquid carbon dioxide from a storage tank. The pump is powered by carbon dioxide vapor from the head space of the storage tank. The pump of the Cope '746 patent features two pistons and corresponding cylinders with a common piston rod. Carbon dioxide vapor is provided to opposing sides of the driving cylinder in an alternating fashion so that the other piston is driven. As a result, the driven piston pumps the liquid carbon dioxide in the tank to a second tank or container. The driven piston is dual-acting so that it pumps the liquid carbon dioxide from both sides of the piston, that is, liquid carbon dioxide is pumped during every stroke of the piston. Carbon dioxide vapor exhaust from the driving cylinder is vented to the atmosphere.
While the pump of the Cope '746 patent is inexpensive to operate, the transfer rate and discharge pressure that it may achieve is limited by the pressure that is available in the head space of the storage tank. In addition, the liquid carbon dioxide in the storage tank must be warmed for the pump to operate. As described previously, warming the liquid carbon dioxide, or any cryogenic liquid, reduces the hold time of the tank. The pump of the Cope '746 patent also fails to provide a means for heating the liquid carbon dioxide as it is transferred.
In response to the limitations in delivery rates of prior art pumps, the pump illustrated in U.S. Pat. No. 5,411,374 to Gram was developed. The Gram '374 patent features a dual-acting piston arrangement that is similar to the pump of the Cope '746 patent. The pump of the Gram '374 patent, however, is powered by a hydraulic motor circuit which provides liquid to opposing sides of the driving piston in an alternating fashion. While the pump of the Gram '374 patent overcomes the discharge pressure shortcomings of the pump of the Cope '746 patent and the prior art, the hydraulic motor circuit provides for significantly increased operating costs.
An additional problem with the pump of the Gram '374 patent, and other pumps that use linear actuators, such as hydraulic cylinders, is that when the discharge pressure of the pump gets high, such as 3000 psi or greater, the size of the actuator becomes very large. Indeed, the size of the actuator may become even larger than the remaining portion of the pump. Such an arrangement is impractical from a production and operation standpoint.
As explained in commonly owned U.S. patent application Ser. No. 10/054,784 to Emmer et al., a low pressure cryogenic liquid may be pumped to a higher pressure and then a portion of the liquid may be vaporized with an ambient air heat exchanger. The resulting gas may then be used to power the piston of a linear actuator which drives the pump. The expansion ratio between the liquid and gas phases is considerable. As the discharge pressure of the pump increases, however, the expansion ratio between the liquid and gas phases becomes less. As a result, the pump becomes less and less effective as its outlet or discharge pressure increases.
Accordingly, it is an object of the present invention to provide a cryogenic fluid delivery system that provides a high discharge pressure with a minimum consumption of utility power.
It is another object of the present invention to provide a cryogenic fluid delivery system that provides a high discharge pressure with an actuating system that is practical and not oversized.
It is still another object of the present invention to provide a cryogenic fluid delivery system that provides for economical saturation on the fly.
The cryogenic fluid delivery system of present invention includes a pump having a pumping cylinder that is divided by a pumping piston into first and second chambers, each of which includes an inlet and an outlet. First and second inlet check valves communicate with the inlets of the first and second pumping cylinder chambers, respectively. In addition, first and second outlet check valves communicate the outlets of the first and second pumping cylinder chambers, respectively. The check valves cooperate to permit cryogenic liquid to flow into the first pumping cylinder chamber and out of said second pumping cylinder chamber when the pumping piston moves in a first direction and out of said first pumping cylinder chamber and into the second pumping cylinder chamber when said pumping piston moves in a second direction that is opposite of the first direction. A portion of the cryogenic liquid pumped by the pumping piston travels to a heat exchanger where it is vaporized.
The pump also includes an actuating cylinder that is divided by an actuating piston into first and second chambers, each of which includes an inlet and an outlet. The actuating piston is joined to the pumping piston by a first connecting rod. A first automated control valve is positioned in circuit between the heat exchanger and the actuating cylinder inlets and introduces cryogenic vapor from the heat exchanger into the first and second actuating cylinder chambers in an alternating fashion thereby propelling the actuating piston in the first and second directions in a reciprocating fashion.
A supplemental linear actuator, preferably in the form of a hydraulic cylinder, includes a hydraulic piston attached to the actuating piston with a second connecting rod. First and second chambers are positioned on opposing sides of the hydraulic piston, each of which includes an inlet. A second automated control valve communicates with a pressurized source of hydraulic fluid and the hydraulic cylinder first and second chamber inlets so that hydraulic fluid is introduced into the first and second chambers in an alternating fashion thereby propelling the hydraulic piston in the first and second directions in a reciprocating fashion.
As a result, the pumping piston is also moved in the first and second directions in a reciprocating fashion by both the actuating piston and the hydraulic piston.
Cryogenic vapor exiting the actuating cylinder is directed to a gas and liquid mixer. The portion of the pumped cryogenic liquid that is not vaporized is also directed to the gas and liquid mixer where it is heated by the cryogenic vapor for the actuating cylinder. A pressure control circuit is positioned in the line running from the pumping cylinder outlets to the mixer. The pressure control circuit may be adjusted to increase the pressure within the line so that a greater portion of the pumped cryogenic liquid is vaporized and ultimately directed to said gas and liquid mixer so that greater heating of the cryogenic liquid occurs therein.
The following detailed description of embodiments of the invention, taken in conjunction with the appended claims and accompanying drawings, provide a more complete understanding of the nature and scope of the invention.
A preferred embodiment of the cryogenic fluid delivery system of the present invention is illustrated in
The system of
The pump of the system is indicated in general at 20 in
Pump 20 also includes a pumping piston 30 that is connected to the actuating piston 26 by connecting rod 32. A pumping cylinder housing 34 defines the pumping cylinder 35 which is divided into chambers 36a and 36b by the pumping piston 30. Similar to the actuating piston, the pumping piston 30 is positioned within the pumping cylinder in a sliding fashion.
Pump 20 is also provided with a supplemental linear actuator, indicated in general at 402. In
The travel of the hydraulic, actuating and pumping pistons within the hydraulic, actuating and pumping cylinders, respectively, is controlled by stroke change cam 38 and limit switches 42a and 42b, as will be explained below.
As illustrated in
Pumping piston 30 travels up and down in a reciprocating fashion as powered by the actuating piston 26 and hydraulic cylinder 402. As the pumping piston travels upward, in the direction indicated by arrow 56, cryogen from tank 10 is drawn into chamber 36b through inlet line 46b and inlet check valve 48b by the resulting suction. After the pumping piston 30 reaches the top of its stroke, and begins to travel downward in the direction opposite arrow 56, cryogen is drawn into chamber 36a through inlet line 46a and inlet check valve 48a due to the resulting suction. LNG is simultaneously forced from chamber 36b and, due to the action of the check valves 48b and 52b, through outlet line 54b. When the pumping piston reaches the bottom of its stroke and begins to travel upward again, in the direction of arrow 56, LNG is forced from chamber 36a and, due to the action of check valves 48a and 52a, through outlet line 54a.
The first and second pumping cylinder outlet lines 54a and 54b, respectively, converge at junction 58. As a result, the LNG pumped by pumping piston 30 may travel through either mixer LNG inlet line 62 or heat exchanger inlet line 64. LNG traveling through line 64 encounters ambient heat exchanger 66 and is converted into natural gas. The resulting natural gas flows through heat exchanger outlet line 68 to automated control valve 72 where it is directed to either chamber 24a or chamber 24b of the actuating cylinder.
Automated control valve 72 is configured by controller 75 to either direct natural gas flowing through line 68 into chamber 24a or 24b. Controller 75 determines the appropriate setting for the automated control valve 72 based upon the settings of limit switches 42a and 42b. More specifically, when limit switch 42b is set, valve 72 is configured to introduce natural gas into chamber 24b so that actuating piston 26 is propelled upward, in the direction of arrow 56. As a result, any gas in chamber 24a exits the actuating cylinder through the first actuating cylinder outlet line 74a and the first actuating cylinder outlet check valve 76a.
When actuating piston 26 and pumping piston 30 are at the top of their stroke, the stroke change cam 38 contacts, and thus trips, limit switch 42a. As a result, controller 75 reconfigures valve 72 to deliver natural gas to chamber 24a so that actuating piston 26 is propelled downward, in a direction opposite of arrow 56. Natural gas is thus forced out of chamber 24b through second actuating cylinder outlet line 74b and second actuating cylinder outlet check valve 76b.
The alternating introduction of natural gas into chambers 24a and 24b thus moves the actuating cylinder 26 up and down in a reciprocating fashion. Due to connecting rod 32, the pumping piston 30 is propelled by the motion of the actuating piston 26 and, as a result, LNG is pumped from storage tank 10. As such, pump 20 behaves basically like a steam engine with the heat exchanger 66 serving as a boiler. A pressurized supply of gas is maintained in a surge tank 82. The gas from surge tank 82 is introduced into chambers 24a and 24b in an alternating fashion by valve 72 when the system is at rest to initiate the operation of pump 20.
Hydraulic cylinder 402 receives pressurized hydraulic fluid from a source (not shown) through line 410. Hydraulic fluid flowing towards the hydraulic cylinder through line 410 encounters an automated control valve 412. Depending on the setting of valve 412, the hydraulic fluid travels either to hydraulic cylinder chamber 406a or 406b through lines 414a or 414b, respectively. The provision of hydraulic fluid to chamber 406a causes piston 408 to travel downwards while hydraulic fluid flowing to chamber 406b causes piston 408 to travel upwards. As piston 408 travels downwards, hydraulic fluid forced from chamber 406b travels through check valve 418b and line 420 whereby it is returned to the hydraulic fluid source. Conversely, as piston 408 travels upwards, hydraulic fluid forced from chamber 406a travels through check valve 418a to line 420.
Hydraulic piston 408 is connected to actuating piston 26 via supplemental actuator connecting rod 416. As a result, hydraulic piston 408 assists actuating piston 26 in driving pumping piston 30. Connecting rod 416 may be a component that is separate from connecting rod 32, or, alternatively, connecting rods 416 and 32 together may form a single, one-piece connecting rod. The setting of valve 412 is dictated by controller 75. As with valve 72, valve 412 is configured to deliver hydraulic fluid to the lower chamber 406b when the stroke change cam 38 trips limit switch 42b. Controller 75 reconfigures valve 412 to deliver hydraulic fluid to upper chamber 406a when the stroke change cam 38 trips limit switch 42a. As a result, the hydraulic cylinder 402 is synchronized with the remaining portions of pump 20.
Hydraulic cylinders are available in a range of standard sizes including, for example, cylinder diameters of 1.5, 2, 2.5, 3.25, 4, or 5 inches. The size selection of the hydraulic cylinder depends on the force required to be generated by hydraulic cylinder and the hydraulic pressure available to power it (typically 1000–5000 psi). As an example only, a 4 in. bore pump (pumping cylinder 35 of
Natural gas exiting the actuating cylinder 23 and traveling through lines 74a and 74b and check valves 76a and 76b flows through junction 84 and into mixer gas inlet line 86 to gas and liquid mixer 88. Gas and liquid mixer 88 also receives LNG from mixer LNG inlet line 62. The warmer gas from line 86 combines with the cooler LNG from line 62 in mixer 88 so that the LNG is warmed and delivered or dispensed through conditioned liquid dispensing line 92. While a variety of gas and liquid mixers known in the art are suitable for use with the system of the present invention, gas and mixer 88 preferably is partially filled with LNG from line 62 and the natural gas from line 86 is bubbled therethrough.
The degree of heating of the LNG in the gas and liquid mixer 88 is directed by the requirements of the use device or process to which the LNG is delivered or dispensed. For example, LNG dispensed to a vehicle is typically conditioned so that it is saturated at the pressure required by the vehicle's engine.
The temperature of the LNG delivered through line 92 is dictated by the quantities of LNG and natural gas delivered to mixer 88 through lines 62 and 86, respectively. Accordingly, mixer LNG inlet line 62 is equipped with a pressure control circuit 94. When pressure control circuit 94 is adjusted to provide increased pressure in line 62, more of the LNG encountering junction 58 travels through heat exchanger inlet line 64 (the path of least resistance). The more LNG that travels through line 64, and thus through heat exchanger 66 and the actuating cylinder, the greater the heating of the LNG traveling to mixer 88. Increasing the pressure in line 62 via circuit 94 also increases the operating speed of pump 20. Conversely, adjusting pressure control circuit 94 so that the pressure in line 62 is decreased results in less heating of the LNG in mixer 88 and a lower operating speed of pump 20.
The heating of the LNG in mixer 88 is also effected by the choice of diameter of the actuating and pumping pistons, illustrated at 102 and 104, respectively. A larger actuating piston diameter and/or a smaller pumping piston diameter requires more gas to pump a given quantity of LNG. Greater gas usage by the actuating cylinder equates to greater heating of the LNG in mixer 88 as the ratio of the quantity of gas exiting the actuating cylinder (and traveling to the mixer) to the quantity of LNG exiting the pumping cylinder increases. As such, the requirements of the process or use device to which the LNG is dispensed or delivered is considered when selecting the diameters of the actuating and pumping pistons and, therefore, the diameters of the actuating and pumping cylinders.
The dispensing line 92 may optionally be equipped with an adjustable flow valve 106. Valve 106 may be used to restrict the flow of conditioned LNG through line 92. When the flow through line 92 is restricted, more pressure is required by pump 20 to pump the conditioned LNG from mixer 88. The increased pressure requirement translates into a greater quantity of gas required per stroke of the actuating and pumping pistons. The greater quantity of gas used by the actuating cylinder and piston travels to the mixer 88 to provide greater heating of the LNG therein. Increasing the flow resistance through dispensing line 92 is therefore yet another way to increase the heating of the LNG in mixer 88.
An alternative embodiment of the system of the present invention is illustrated in
The system of
A portable pump embodiment of the system of the present invention is illustrated in
As illustrated in
As illustrated in
Keeping the liquid side or “cold end” of the pump submerged in cryogen eliminates the need for pump cool-down prior to dispensing. More specifically, the pumping piston 30 and housing 34 would vaporize liquid cryogen if they were permitted to become warm between uses of the pump. Keeping the pumping piston and cylinder cool therefore eliminates the two-phase flow through the pump that could otherwise occur. The pump 202 of
As illustrated in
While the preferred embodiments of the invention have been shown and described, it will be apparent to those skilled in the art that changes and modifications may be made therein without departing from the spirit of the invention, the scope of which is defined by the appended claims.
This application is a continuation-in-part of U.S. application Ser. No. 10/054,784, filed Oct. 29, 2001, now U.S. Pat. No. 6,581,390.
Number | Name | Date | Kind |
---|---|---|---|
1790203 | Ekstromer | Jan 1931 | A |
3234746 | Cope | Feb 1966 | A |
4441862 | Vogel | Apr 1984 | A |
5411374 | Gram | May 1995 | A |
5687776 | Forgash et al. | Nov 1997 | A |
5771946 | Kooy et al. | Jun 1998 | A |
5787940 | Bonn et al. | Aug 1998 | A |
5884488 | Gram et al. | Mar 1999 | A |
6210131 | Whitehead | Apr 2001 | B1 |
Number | Date | Country | |
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20040055316 A1 | Mar 2004 | US |
Number | Date | Country | |
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Parent | 10054784 | Oct 2001 | US |
Child | 10601458 | US |