Patent Grant
10247451
Priority is claimed to Chinese Patent Application No. 201410178718.X, filed Apr. 29, 2014, and International Patent Application No. PCT/CN2015/077632, the entire content of each of which is incorporated herein by reference.
Technical Field
The present invention in certain embodiments relates to the refrigerator industry, and in particular relates to cryogenic regenerators and cryogenic refrigerators.
Description of Related Art
Pulse-tube refrigerators are regenerative refrigerators that gain refrigeration by the principle of temperature decrease due to adiabatic expansion of a gas. Mainstream pulse-tube refrigerators at present are divided according to their drive scheme into two categories, Gifford-McMahon (GM) pulse-tube refrigerators and Stirling pulse-tube refrigerators, wherein according to needs, double-inlet installations may be appended to the GM types and to the Stirling types.
A Stirling pulse-tube refrigerator as illustrated in
A GM pulse-tube refrigerator as illustrated in
The working processes of a pulse-tube refrigerator are as follows. When compressed gas from the compressor enters into the refrigerator (with GM types a high-pressure gas source is connected to the refrigerator), the gas, having gone through a prior-stage precooling process in the cooler as well as a precooling process in the regenerator, enters into the pulse tube, where the heat of compression is discharged by the hot-end heat exchanger. When the gas begins to expand and returns to the compressor (with GM types a low-pressure gas source is connected to the refrigerator), the gas adiabatically expands in the pulse tube 5, whereby the temperature drops, and at the same time the refrigeration is transferred by the cold-end heat exchanger 4, with the regenerator being precooled by the remnant refrigeration. Herein, as a core among the components, the regenerator 3 has a critically important impact on the efficiency and refrigerating capability of the refrigerator.
With conventional large-capacity pulse-tube refrigerators, there are problems, originating in the augmentation of the geometric size of the regenerator, unique to large-capacity pulse-tube refrigerators, with the most typical being that of non-uniformity phenomena inside large-diameter regenerators. Non-uniformity phenomena, due to flows in the regenerator interior and to positive heat-conduction feedback, are phenomena in which the heat regenerating efficiency abruptly deteriorates. The mechanism giving rise to non-uniformity phenomena is exceedingly complex, and is one in which linearly streaming flows reciprocate between the cold end and the hot end inside the regenerator, and is characterized by the temperature of the regenerator along its periphery having a pronounced temperature gradient. This in actuality produces a drastic reduction in the effective volume participating in the cooling cycle inside the regenerator, while with the linearly streaming flows, heat energy at the hot end also is introduced into the cold end, increasing losses inside the regenerator and furthermore, producing an abrupt drop in regenerator efficiency. Research has brought to light the fact that regenerators in which non-uniformities are kept under control achieve a cooling capability generated by the refrigerator that is five times that of refrigerators in which non-uniformities are not kept to a minimum. As will be appreciated from this, keeping non-uniformities under control holds critically important significance for large-capacity pulse-tube refrigerators.
Currently, the method of keeping non-uniformities under control is to have increasing the same cross-sectional heat transfer be the expedient, which means inserting high thermal-conductivity packing into the middle stage of the regenerator. For example, Chinese Patent CN1971172 discloses a regenerative heat exchanger of enhanced radial heat conductivity, which includes a regenerator housing and, placed in alternation inside the regenerator housing, perforated metal plates and metal meshes/lead spheres whose heat conductivities differ. However, with this approach, axially directed heat conductivity inside the regenerator increases such that subsequent heat conduction losses in the regenerator also increase. Currently reported regenerators ordinarily must be able to withstand temperature gradients whose temperature differences exceed 220 K over distances of less than 100 mm, on account of which metal packing for increasing the axial heat conductivity has not been the optimal choice for the regenerator.
Large-capacity pulse-tube refrigerators are adopted chiefly in industrial areas such as diverse high-temperature superconductors, and lossless reservoirs for cryogenic fluids, which include superconducting motors, superconducting generators, superconductive current limiters, superconductive leads, and large-scale cryogenic fluid-reservoir tanks. Since they are subject to the limitations of factors including regenerator efficiency, large-capacity pulse-tube refrigerators currently are of overall efficiency that, as before, is not high, thus, higher efficiency regenerators are predisposed to future development.
In order to resolve the above-discussed problems, the present invention affords a cryogenic regenerator. Effectively keeping non-uniformity phenomena inside the regenerator under control to improve the regenerator efficiency is made possible.
One embodiment affords a cryogenic regenerator including a regenerator tube; a partitioning tube coaxially arranged inside the regenerator tube to leave a buffer cavity between an inner wall of the regenerator tube and an outer wall of the partitioning tube, the partitioning-tube's tube wall being perforated by a plurality of uniformly distributed through-holes; and regenerator packing provided inside the partitioning tube.
The invention will now be described by reference to the preferred embodiments. This does not intend to limit the scope of the present invention, but to exemplify the invention.
According to one embodiment of the present invention, there is provided a cryogenic regenerator to solve such problems. It is possible to efficiently inhibit the non-uniform phenomenon within the regenerator and to improve the regenerator efficiency.
The one embodiment provides a cryogenic regenerator including a regenerator tube, in which a partitioning tube is coaxially arranged in the regenerator tube, a buffer cavity is provided between an inner wall of the regenerator tube and an outer wall of the partitioning tube, a plurality of through holes is evenly distributed in a pipe wall of the partitioning tube, and a heat regenerating filler is arranged in the partitioning tube.
The partitioning tube is provided with the through holes through which a gas in the partitioning tube is introduced in the buffer cavity. The gas is mixed and heat-exchanged in the buffer cavity, and then introduced into the partitioning tube via the through holes and heat-exchanged with the heat regenerating filler. According to this configuration, the radial flow is introduced such that the heat exchange mode of the same section of the regenerator is switched from pure heat conduction mode to a mode that heat convection is coupled with the heat conduction. Thus it is possible to drastically enhance the radial heat transfer of the regenerator without increasing in the axial heat transfer of the regenerator, to balance the temperature gradient in the circumferential direction of the regenerator more rapidly, to effectively inhibit the non-uniform phenomenon in the refrigerator and to significantly improve the efficiency of the refrigerator, thereby increasing the cooling performance at the low temperature.
A plurality of rib rings wound in the circumferential direction is preferably provided on the outer wall of the partitioning tube.
The rib rings serve as separators, which causes the gas in the buffer cavity not to form the convection between the hot-end and the cold-end. Thus the axial heat transfer loss due to introduction of side flow into the partitioning tube decreases compared with the conventional arrangement of providing a wire net with high heat conductivity.
A gap is preferably provided between the rib ring and the inner wall of the regenerator tube in order to cause the gas to establish the temperature gradient along with an axis line of the partitioning tube.
The gap between the regenerating pipe and the partitioning tube can be connected by any conventional manner, such as welding, screwing or engaging, however, it is preferable that the regenerator tube and the partitioning tube are fixed by a flange at an end.
According to other embodiment of the present invention, there is provided a low-temperature refrigerator including a compressor, a transmission pipe, a cooler, a regenerator, a cold-end heat exchanger, a pulse tube, a hot-end heat exchanger, an inertance tube and a reservoir, which are sequentially connected. The regenerator is the cryogenic regenerator according to the present invention.
It is preferable that the low-temperature refrigerator preferably further includes an air inlet tube having an air intake valve, in which one end of the gas inlet tube is connected to the transmission pipe and the other end thereof is connected to the hot-end heat exchanger.
According to another embodiment of the present invention, there is provided a cooler, a regenerator, a cold-end heat exchanger, a pulse tube, a hot-end heat exchanger, an inertance tube and a reservoir, which are sequentially connected. The cooler includes a first gas pipe connected to a high-pressure gas source and a second gas pipe connected to a low-pressure gas source. Each of the first gas pipe and the second gas pipe has an electrical valve. The regenerator is the cryogenic regenerator according to the present invention.
It is preferable that the low-temperature refrigerator preferably further includes an air inlet tube having an air intake valve, in which one end of the air inlet tube is connected to the first gas pipe and the other end thereof is connected to the hot-end heat exchanger.
The present invention may have the following advantageous effects.
First, by means of the design of the buffer cavity and the through holes, radial flow is introduced, so that the heat exchange mode of the same section of the cryogenic regenerator is switched from pure heat conduction to a mode that heat convection is coupled with the heat conduction, radial heat transfer is drastically enhanced without increasing in the axial heat transfer of the regenerator, the temperature gradient in the circumferential direction of the regenerator can be balanced more rapidly, the non-uniform phenomenon in the refrigerator can be effectively inhibited, and the efficiency of the refrigerator can be significantly improved, thereby increasing the cooling performance at the low temperature.
Moreover, by means of the design of the rib rings engaged in a gap of the regenerator tube, the gas in the buffer cavity does not form the convection between the hot-end and the cold-end. Furthermore, the gas establishes the temperature gradient along with the axis line in the buffer cavity.
Moreover, since the gas has much less heat conductivity than that of the metal, the axial heat transfer of the side flow into the partitioning tube is significantly smaller than the conventional axial heat transfer with the conventional metal net having a high heat conductivity when the temperature difference is the same.
Hereinafter, the mode for carrying out the present invention will be described in detail with reference to the drawings. It is to be noted that the same element is provided with the same numeral in descriptions of the drawings, and a repeated description is omitted as appropriate. Further, a configuration described below is illustrative and is not to restrict the scope of the present invention.
As shown in
The gap between the regenerator tube and the partitioning tube can be connected by any conventional manner, such as welding, screwing or engaging. In this embodiment, an end of the regenerator tube and an end of the partitioning tube are fixed by a flange 21.
As shown in
As shown in
The cryogenic regenerator of the present invention has the following advantageous effects. First, by means of the design of the buffer cavity and the through holes, radial flow is introduced, so that the heat exchange mode of the same section of the cryogenic regenerator is switched from pure heat conduction to a mode that heat convection is coupled with the heat conduction, radial heat transfer is drastically enhanced without increasing in the axial heat transfer of the regenerator, the temperature gradient in the circumferential direction of the regenerator can be balanced more rapidly, the non-uniform phenomenon in the refrigerator can be effectively inhibited, and the efficiency of the refrigerator can be significantly improved, thereby increasing the cooling performance at the low temperature. Moreover, by means of the design of the rib rings engaged in a gap of the regenerator tube, the gas in the buffer cavity does not form the convection between the hot-end and the cold-end. Furthermore, the gas establishes the temperature gradient along with the axis line in the buffer cavity.
It should be understood that the invention is not limited to the above-described embodiment, but may be modified into various forms on the basis of the spirit of the invention. Additionally, the modifications are included in the scope of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2014 1 0178718 | Apr 2014 | CN | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 2492788 | Wolcott | Dec 1949 | A |
| 4209061 | Schwemin | Jun 1980 | A |
| 5398511 | Inaguchi | Mar 1995 | A |
| 6347453 | Mitchell | Feb 2002 | B1 |
| Number | Date | Country |
|---|---|---|
| 101561196 | Oct 2009 | CN |
| 101832675 | Sep 2010 | CN |
| 104019587 | Sep 2014 | CN |
| 203881010 | Oct 2014 | CN |
| H05-223374 | Aug 1993 | JP |
| H08-303895 | Nov 1996 | JP |
| H09-269156 | Oct 1997 | JP |
| 10115472 | May 1998 | JP |
| Entry |
|---|
| English translation of JP10115472A, provided by Espacenet. Mar. 2018. |
| Number | Date | Country | |
|---|---|---|---|
| 20170045274 A1 | Feb 2017 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/CN2015/077632 | Apr 2015 | US |
| Child | 15335653 | US |
