The invention relates to a cube fuse adapter for a cylindrical fuse.
Cylindrical fuses are widely used and have metallic contacts at the end faces thereof. Cylindrical fuses do not comprise laterally protruding contacts but have at both ends metallic contact caps. Cylindrical fuses can comprise class J fuses with current ratings up to 60 Amps. In contrast to cylindrical fuses, cube fuses such as CF fuses according to UL 248-17, which are also referred to as cube fuses, are finger-safe and are integrated in a cubic housing made of a fire resistant plastic material having protruding electrical contacts. Current ratings of a conventional cube fuses can be in a range of up to 400 A.
Since conventional cylindrical fuses, in particular class J cylindrical fuses, are not finger-safe, there is a need to provide a compact device which provides a finger-safe enclosure protection and which allows a compatible use of cylindrical fuses with cube fuses in a power distribution system.
The invention provides a cube fuse adapter comprising an adapter housing shaped in the form of a cube fuse and including a pair of fuse reception contacts provided to receive a cylindrical fuse, wherein both fuse reception contacts are connected to associated electrical contacts protruding from a bottom side of the adapter housing of said cube fuse adapter or wherein each fuse reception contact of said pair of fuse reception contacts forms with an associated electrical contact and integral component.
In a possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the cylindrical fuse comprises on both ends contact caps being insertable into U-shaped fuse reception contacts.
In an alternative embodiment of the cube fuse adapter according to the first aspect of the present invention the cylindrical fuse comprises on both ends contact caps having end surfaces pressed between fuse reception contacts.
In a further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, each U-shaped fuse reception contact comprises two spaced apart contact arms facing each other and being connected to each other by means of a common contact base portion.
In a still further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the contact base portion of the U-shaped fuse reception contact is connected to an electrical contact protruding from the bottom side of the adapter housing of said cube fuse adapter or form a common integral component with the electrical contact.
In a possible embodiment of the cube fuse adapter according to
In a still further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the electrical contacts protruding from the bottom side of the adapter housing of said cube fuse adapter are pluggable into contact slots of a cube fuse holder or into contact slots of a cube fuse switch.
In a still further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the cube fuse adapter comprises an integrated light emitting diode and a resistor connected in series to the light emitting diode wherein the light emitting diode and the in serial connected resistor are connected in parallel to the cylindrical fuse inserted into the U-shaped fuse reception contacts. The light emitting diode is adapted to emit light to indicate an interruption of an electrical current flow after the cylindrical fuse has melted due to an overcurrent.
In a still further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the adapter housing of the cube fuse adapter comprises a cover portion being removable from a base portion at the bottom side of the adapter housing.
In a further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, a cover portion and the base portion at the bottom side of the adapter housing comprise a fire resistant material and/or a heat conductive material.
In a still further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the pair of fuse reception contacts is pivotable around a rotation axis between a first position wherein an inserted cylindrical fuse is covered by the adapter housing and a second position where the inserted cylindrical fuse is replaceable.
In a further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the cylindrical fuse is inserted into the fuse reception contacts by pushing the cylindrical fuse through a reception opening within the adapter housing.
In a still further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the fuse reception contacts are externally sprung.
In a still further possible alternative embodiment of the cube fuse adapter according to the first aspect of the present invention, the fuse reception contacts are self-sprung.
In a further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the cylindrical fuse is insertable into a fuse holding element.
In a further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the fuse holding element containing the inserted cylindrical fuse is pivotable around a rotation axis or is movable between a first position where the fuse holding element is enclosed by the adapter housing and a second position where the fuse holding element are replaceable along with the inserted fuse.
In a further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the adapter housing provides at least an IP20 enclosure protection.
In a further possible embodiment of the cube fuse adapter according to the first aspect of the present invention, the adapter housing comprises ventilation slots to provide heat dissipation.
The invention provides according to a further aspect a power distribution system comprising at least one cube fuse adapter according to the first aspect of the present invention pluggable into contact slots of a cube fuse holder or into contact slots of a cube fuse switch of said power distribution system.
In the following, possible embodiments of the different aspects of the present invention are described in more detail with reference to the enclosed figures.
As can be seen from the perspective view illustrated in
The cover portion 2A and the base portion 2B at the bottom portion of the adapter housing 2 comprise in a preferred embodiment a fire resistant material. The material of the cover portion 2A and the base portion 2B of the adapter housing 2 can in a possible embodiment be formed by a heat conductive material. The walls of the cover portion 2A of the adapter housing 2 can comprise at least partially transparent material allowing a user to see whether a cylindrical fuse 5 has been inserted into the fuse reception contacts 4-1,4-2. In the embodiment illustrated in
The cover portion 2A of the adapter housing 2 can comprise in a possible implementation side walls 12 having protruding engaging hooks adapted to engage into corresponding recesses of the base portion 2B. By pressing the slightly elastic sidewalls 12 of the cover portion 2A it is possible to disengage the locking hooks from the corresponding recesses provided in the bottom portion 2B of the adapter housing 2. After a user has pressed with the finger tips of his fingers against opposite side walls 8 of the cover portion 2A, a user can disengage the locking hooks cover portion 2A from the recesses of the base portion 2B to open the adapter housing 2 an to get access to the fuse reception contacts 4-1, 4-2 located inside of the adapter housing 2 of the cube fuse adapter 1. Other mechanical means to mechanically connect the base portion 2B with the cover portion 2A can be used as well.
For instance the cover portion 2A can be pivoted in a possible embodiment around a rotation axis at an edge of the base portion 2B.
After having removed the cover portion 2A, a user can insert the cylindrical fuse 5 with its contact caps 6-1, 6-2 into the corresponding fuse reception contacts 4-1, 4-2. After the insertion of the cylindrical fuse 5 has been accomplished, the user can place the cover portion 2A back onto the base portion 2B of the cube fuse adapter 1. In a further step, the user can then insert the cube fuse adapter 1 into another device, in particular into a cube fuse holder or into a cube fuse switch of a power distribution system. This can be achieved by plugging the protruding electrical contacts 3-1, 3-2 finger safe into corresponding contact slots of a cube fuse holder or of a cube fuse switch of the power distribution system as also illustrated in the arrangement of
In a preferred embodiment, the resistor 10 comprises a high resistance to protect the light emitting diode 1 and to minimize the electrical current flowing from the first electrical contact 3-1 to the second electrical contact 3-2 in case that the cylindrical fuse 5 has melted and the current flow through the fuse has been interrupted. The light emitting diode 11 informs a user about the cause of the current interruption. For instance, if a load connected to the electrical contact 3-2 does not receive electrical supply current because the cylindrical fuse 5 within the adapter housing 2 has melted, the light emitting diode 11 emits light informing the user about the cause of the electrical current interruption. Other signaling components for indicating the electrical current interruption are possible, for instance an acoustic sound source emitting an acoustic warning signal in case that the cylindrical fuse 5 has melted due to an overcurrent or other reasons.
In a possible embodiment the interruption of the electrical current flowing through the cylindrical fuse in response to an overcurrent can be detected by a detector component integrated in the cube fuse adapter 1 and is signaled by the detector component via a third protruding electrical contact 3 to another device of the power distribution system.
In the embodiments illustrated in
In a further alternative embodiment, the cylindrical fuse 5 can also be inserted into the fuse reception contacts 4-1, 4-2 by pushing the cylindrical fuse 5 through a corresponding reception opening provided within the cover portion 2A of the adapter housing 2 in a lateral movement direction.
In a still further possible alternative embodiment of the cube fuse adapter 1, the cylindrical fuse 5 is first inserted into a corresponding fuse holding element such as a receiving cage. This fuse holding element can be pivotable around a rotation axis between a first position where the fuse holding element is enclosed by the adapter housing 2 and a second position where the fuse holding element and the inserted cylindrical fuse 5 are replaceable. In a still further possible alternative embodiment, the cylindrical fuse 5 inserted into the fuse holding element can be moved in a translation movement between a first position where the fuse holding element is enclosed by the adapter housing 2 and a second position where the fuse holding element and the inserted cylindrical fuse 5 are replaceable by a user.
The shape of the adapter housing 2 corresponds to the shape of a cube fuse. Accordingly, the adapter housing 2 can comprise different dimensions according to the corresponding dimensions of different types of cube fuses. The adapter housing 2 can be labeled as including a cylindrical fuse 5 which is replaceable. If the inserted cylindrical fuse 5 has melted or the configuration of the power distribution system, in particular the connected load, has changed, the inserted cylindrical fuse 5 can be easily replaced by another cylindrical fuse 5 matching the configuration requirements of the power distribution system.