Patent Application
20250229936
The present disclosure relates to a cup-shaped body made of polymeric material, for the production of containers, and a method for manufacturing cup-shaped bodies.
In particular, the present disclosure relates to a cup-shaped body of the type produced using compression molding, and has a longitudinally extended body, extending between a mouth and a bottom wall, which has substantially a frustum-shaped surface.
Cup-shaped bodies are known, for example so-called “preforms”, in many cases obtained by injection molding, which have a preform body that extends substantially for the whole longitudinal extension between the mouth and the bottom wall.
For example, WO2005049434 discloses a preform that comprises a preform body and a convex hemispherical bottom.
The preform body has a conical shape that widens toward a cylindrical neck, which is surrounded by a flange that ends with a thickened rim.
Specifically, the angle with which the internal surface of the preform body widens toward the cylindrical neck is greater than the angle with which the external surface of the preform body opens upward, while the thickness of the cylindrical part is less than the thickness of the bottom.
In many applications it is important to successfully obtain cup-shaped bodies, and, in special preforms, with a fairly accentuated taper, for example greater than 90°, and in some cases greater than 100°.
However, especially if it is desired, in order to reduce weight and cost, to keep thickness very low, and in particular if it is desired to produce cup-shaped bodies, and specifically preforms, using compression molding, then some problems arise in managing the flow of material inside the mold, which must be brought from the bottom to the mouth.
In fact, as is known, the molding force F of a molded product is a function of the projected area (Ap) and of the molding pressure (P): (F=Ap*P).
The projected area depends on the diameter of the object.
The molding force therefore depends on P, which in turn depends on the characteristics of the fluid (viscosity μ), on the geometric characteristics (thickness s, cross-section S of the flow passage, length L traveled by the plastic) and on the plastic flow rate Q: P=f (μ, s, L, Q).
In general, if the other conditions remain unchanged, the pressure P increases with:
By contrast, the pressure P decreases with:
As a consequence, most of the known solutions, although valid from a purely theoretical point of view, are problematic to implement and as a result they do not ensure a result that meets the expectations of the sector.
In fact, if it is desired to produce cup-shaped bodies with an extremely slim final thickness using compression molding, then generally extremely high operating pressures are produced and this results in very complex management of the process and the risk that the fluid will unevenly occupy the space defined between the mold and the male plug.
The aim of the present disclosure is to provide a cup-shaped body, and a method for manufacturing a cup-shaped body, that are capable of improving the known art in one or more of the above mentioned aspects.
Within this aim, the disclosure makes available a method for manufacturing a cup-shaped body that uses compression molding but makes it possible to obtain cup-shaped bodies with extremely varied degrees of taper.
The disclosure also provides a cup-shaped body, and a method for manufacturing a cup-shaped body, that are highly reliable, easy to implement and of low cost.
This aim and these and other advantages which will become better apparent hereinafter are achieved by providing a cup-shaped body, and by a method for manufacturing a cup-shaped body, according to the independent claims, optionally provided with one or more characteristics of the dependent claims.
Further characteristics and advantages of the disclosure will become better apparent from the description of some preferred, but not exclusive, embodiments of the cup-shaped body, and of a method for manufacturing a cup-shaped body, according to the disclosure, which are illustrated by way of non-limiting example in the accompanying drawings wherein:
With reference to the figures, the cup-shaped body according to the disclosure, generally designated by the reference numeral 1, is of the type obtained via compression molding of a polymeric material.
Preferably, as described below and shown in the accompanying figures, the cup-shaped body 1 comprises, for example, a so-called “preform” of the type used for the production of plastic containers.
The cup-shaped body 1 has an axis of longitudinal extension 100 and defines a mouth 2 and a longitudinally extended body 3.
The longitudinally extended body 3 is closed at the opposite end 3a from the mouth 2.
The longitudinally extended body 3 has a conical or frustum-shaped extension with a diameter that increases progressively from the opposite end 3a toward the mouth 2.
The cup-shaped body 1 has a height extension H measured between the mouth 2 and the opposite end 3a, while the mouth 2 has a circular shape of diameter D.
According to the present disclosure:
By “average taper” is meant the arithmetic mean between the taper (angle α) of the external surface 13a of the longitudinally extended body 3 and the taper (angle β) of the internal surface 13b of the longitudinally extended body 3.
With reference to a first particularly important aspect, the present disclosure relates to a cup-shaped body 1 which has a diameter D that is appreciably greater than the height H, and therefore to rather squat cup-shaped bodies 1.
With reference to such type of cup-shaped bodies 1, shown in
It has been found to be extremely advantageous to have the ratio between H and D be comprised between 0.37 and 0.39, and to have the D/Cmedia ratio be comprised between 0.54 and 0.80.
According to a further aspect of the present disclosure, the cup-shaped body 1, as shown in the examples given in
It has been found to be extremely advantageous to have the ratio between H and D be comprised between 0.53 and 0.67, and to have the D/Cmedia ratio be comprised between 0.65 and 0.90.
According to a further aspect of the present disclosure, the cup-shaped body 1, as shown in
It has been found to be extremely advantageous to have the ratio between H and D be comprised between 1.45 and 1.65, and to have the D/Cmedia ratio be comprised between 0.94 and 0.96.
Conveniently, the weight in grams of the preform 1 is comprised between 4 g and 9 g.
Advantageously, the weight in grams of the preform 1 is comprised between 5.5 g and 9 g.
More preferably, the weight in grams of the preform 1 is comprised between 5.9 g and 6.7 g.
Conveniently, the cup-shaped body 1 comprises, at the mouth 2, a neck portion 2a which is radiused to a flanged portion 2b.
In particular, the flanged portion 2b extends outward on a plane that is perpendicular with respect to the plane of arrangement of the neck portion 2a.
The cup-shaped body 1, at the opposite end 3a, has a flat or rounded closing wall 14.
The thickness of the closing wall 14 is comprised between 0.5 mm and 1.2 mm, preferably between 0.8 mm and 1 mm.
Conveniently, the thickness of the longitudinally-extended body 3 that has a conical extension is comprised between 0.6 mm and 1.5 mm, preferably between 0.66 and 1.44 mm.
The cup-shaped body 1 can be both of the conventional type, i.e. single-layer, and of the multi-layer type, i.e. comprising at least one layer of barrier material interposed between two layers of main material.
The barrier material can have properties as a barrier to oxygen and/or to light, while the main material gives the preform the desired mechanical and aesthetic properties.
According to a first embodiment shown in
The height H is comprised between 22 and 25 mm. The thickness of the flanged portion 2b is comprised between 0.7 mm and 0.9 mm and the thickness of the neck portion 2a is comprised between 0.3 mm and 0.4 mm.
The thickness of the longitudinally-extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 0.6 and 0.7 mm and a maximum, in the lower part, comprised between 1.4 and 1.5 mm.
The thickness of the closing wall 14 is comprised between 0.9 mm and 1 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 111° and 112° while the taper of the internal surface 13b (angle β) of the longitudinally extended body 3 is comprised between 109° and 110°.
Between the neck portion 2a and the flanged portion 2b, there is an angle equal to 90°.
According to a second embodiment shown in
The height H is comprised between 22 and 25 mm. The thickness of the flanged portion 2b is comprised between 0.7 mm and 0.9 mm and the thickness of the neck portion 2a is comprised between 0.6 mm and 0.7 mm.
The thickness of the longitudinally extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 0.6 and 0.7 mm and a maximum, in the lower part, comprised between 1.4 and 1.5 mm.
The thickness of the closing wall 14 is comprised between 0.9 mm and 1 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 111° and 112° while the taper of the internal surface 13b (angle β) of the longitudinally extended body 3 is comprised between 109° and 110°.
Between the neck portion 2a and the flanged portion 2b, there is an angle equal to 90°.
According to a third embodiment shown in cross-section in
The height H is comprised between 22 and 25 mm. The thickness of the flanged portion 2b is comprised between 0.7 mm and 0.9 mm and the thickness of the neck portion 2a is comprised between 0.9 mm and 1 mm.
The thickness of the longitudinally extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 0.6 and 0.7 mm and a maximum, in the lower part, comprised between 1.4 and 1.5 mm.
The thickness of the closing wall 14 is comprised between 0.9 mm and 1 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 111° and 112° while the taper of the internal surface 13b (angle β) of the longitudinally extended body 3 is comprised between 109° and 110°.
Between the neck portion 2a and the flanged portion 2b, there is an angle equal to 90°.
According to a fourth embodiment shown in cross-section in
The height H is comprised between 22 and 25 mm. The thickness of the flanged portion 2b is comprised between 0.7 mm and 0.9 mm and the thickness of the neck portion 2a is comprised between 0.9 mm and 1 mm.
The thickness of the longitudinally extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 0.65 and 0.75 mm and a maximum, in the lower part, comprised between 1.35 and 1.45 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 100° and 103° while the taper of the internal surface 13b (angle β) of the longitudinally extended body 3 is comprised between 103° and 104°.
According to a fifth embodiment shown in cross-section in
The height H is comprised between 22 and 25 mm. The thickness of the flanged portion 2b is comprised between 0.7 mm and 1.2 mm and the thickness of the neck portion 2a is comprised between 0.9 mm and 1 mm.
The thickness of the preform body 3 in the conical or frustum-shaped region varies extending longitudinally from a minimum, in the upper part, comprised between 0.65 and 0.75 mm and a maximum, in the lower part, comprised between 1.1 and 1.3 mm.
The thickness of the closing wall 14 is comprised between 0.7 mm and 0.9 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 96.5° and 97.5° while the taper of the internal surface 13b (angle β) of the longitudinally extended body 3 is comprised between 98.5° and 99.5°.
Between the neck portion 2a and the flanged portion 2b, there is an angle comprised between 83° and 85°.
According to a sixth embodiment shown in cross-section in
The height H is comprised between 29 and 33 mm. The thickness of the flanged portion 2b is comprised between 0.9 mm and 1 mm and the thickness of the neck portion 2a is comprised between 0.8 mm and 1 mm.
The thickness of the longitudinally extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 0.8 and 1 mm and a maximum, in the lower part, comprised between 1.05 and 1.15 mm.
The thickness of the closing wall 14 is comprised between 0.7 mm and 0.9 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 61° and 62° while the taper of the internal surface 13b (angle) of the longitudinally extended body 3 is comprised between 61° and 162°.
Between the neck portion 2a and the flanged portion 2b, there is an angle equal to 90°.
According to a seventh embodiment shown in cross-section in
The height H is comprised between 22 and 25 mm. The thickness of the flanged portion 2b is comprised between 0.7 mm and 0.9 mm and the thickness of the neck portion 2a is comprised between 0.3 mm and 0.4 mm.
The thickness of the longitudinally extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 0.6 and 0.65 mm and a maximum, in the lower part, comprised between 1.05 and 1.15 mm.
The thickness of the closing wall 14 is comprised between 0.5 mm and 0.6 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 78° and 80° while the taper of the internal surface 13b (angle) of the longitudinally extended body 3 is comprised between 80° and 82°.
Between the neck portion 2a and the flanged portion 2b, there is an angle equal to 90°.
According to an eighth embodiment shown in cross-section in
The height H is comprised between 23 and 25 mm. The thickness of the flanged portion 2b is comprised between 0.8 mm and 1 mm and the thickness of the neck portion 2a is comprised between 0.6 mm and 0.7 mm.
The thickness of the longitudinally extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 0.76 and 0.86 mm and a maximum, in the lower part, comprised between 1.25 and 1.34 mm.
The thickness of the closing wall 14 is comprised between 0.75 mm and 0.8 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 78° and 80° while the taper of the internal surface 13b (angle β) of the longitudinally extended body 3 is comprised between 80° and 82°.
Between the neck portion 2a and the flanged portion 2b, there is an angle equal to 90°.
According to a ninth embodiment shown in cross-section in
The height H is comprised between 22 and 25 mm. The thickness of the flanged portion 2b is comprised between 0.8 mm and 1 mm and the thickness of the neck portion 2a is comprised between 0.6 mm and 0.7 mm.
The thickness of the longitudinally extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 0.9 and 0.95 mm and a maximum, in the lower part, comprised between 1.25 and 1.35 mm.
The thickness of the closing wall 14 is comprised between 0.75 mm and 0.81 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 78° and 79.5° while the taper of the internal surface 13b (angle β) of the longitudinally extended body 3 is comprised between 82° and 83.5°.
Between the neck portion 2a and the flanged portion 2b, there is an angle equal to 90°.
According to a tenth embodiment shown in cross-section in
The height H is comprised between 26 and 29 mm. The thickness of the flanged portion 2b is comprised between 0.7 mm and 0.9 mm and the thickness of the neck portion 2a is comprised between 0.8 mm and 1 mm.
The thickness of the longitudinally extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 0.9 and 1.1 mm and a maximum, in the lower part, comprised between 1.25 and 1.35 mm.
The thickness of the closing wall 14 is comprised between 0.9 mm and 1.1 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 55° and 58° while the taper of the internal surface 13b (angle β) of the longitudinally extended body 3 is comprised between 55° and 58°.
Between the neck portion 2a and the flanged portion 2b, there is an angle equal to 90°.
According to an eleventh embodiment shown in cross-section in
The height H is comprised between 41 and 47 mm. The thickness of the flanged portion 2b is comprised between 0.8 mm and 0.9 mm and the thickness of the neck portion 2a is comprised between 0.8 mm and 0.9 mm.
The thickness of the longitudinally extended body 3 in the conical or frustum-shaped region varies from a minimum, in the upper part, comprised between 1 mm and 1.10 mm and a maximum, in the lower part, comprised between 1.15 and 1.2 mm.
The thickness of the closing wall 14 is comprised between 0.85 mm and 0.95 mm.
The taper of the external surface 13a (angle α) of the longitudinally extended body 3 is comprised between 27° and 29° while the taper of the internal surface 13b (angle β) of the longitudinally extended body 3 is comprised between 27.5° and 29.5°.
Between the neck portion 2a and the flanged portion 2b, there is an angle equal to 90°.
According to a further aspect, the present disclosure relates to a method for manufacturing a cup-shaped body 1.
In particular, the method according to the disclosure comprises a step of compression molding of a polymeric material.
The cup-shaped body 1 has an axis of longitudinal extension 100 and defines a mouth 2 and a longitudinally extended body 3 which is closed at the opposite end 3a from the mouth 2.
The longitudinally extended body 3 has a conical or frustum-like extension with a diameter that increases progressively from the opposite end 3a toward the mouth 2; the cup-shaped body 1 has a height extension H measured between the mouth 2 and the opposite end 3a; the mouth 2 has a circular shape with a diameter D.
Specifically:
By “average taper” is meant is the arithmetic mean between the taper (angle α) of the external surface 13a of the preform body 3 and the taper (angle β) of the internal surface 13b of the preform body 3.
With reference to a first, particularly important aspect, the cup-shaped bodies 1, shown in
It has been found to be extremely advantageous to have the ratio between H and D be comprised between 0.37 and 0.39, and to have the D/Cmedia ratio comprised between 0.54 and 0.80.
According to a further aspect, the cup-shaped body 1, as shown in
It has been found to be extremely advantageous to have the ratio between H and D be comprised between 0.53 and 0.67, and to have the D/Cmedia ratio comprised between 0.65 and 0.90.
According to a further aspect of the present disclosure, the cup-shaped body 1, shown in
It has been found to be extremely advantageous to have the ratio between H and D be comprised between 1.45 and 1.65, and to have the D/Cmedia ratio comprised between 0.94 and 0.96.
The cup-shaped body 1 obtained or obtainable according to such method has the characteristics described in the part containing the description of the cup-shaped body 1.
The mold 200, used in the method according to the disclosure, comprises a mold body 201 and a male plug 202, which can move with respect to each other along a mutual movement direction 203 that is substantially parallel to the axis of longitudinal extension 100 of the cup-shaped body 1 between a spaced-apart position, which allows the molten material 300 to be fed in, and a closed or brought-together position (shown in
Conveniently, according to a preferred embodiment, the mold body 201 is arranged above the male plug 202 so that its surface 201a is directed downward.
The surface 202a of the male plug 202, in turn directed upward, defines a substantially flat region 202a′, which is intended to provide at least one portion of the bottom of the cup-shaped body 1.
Advantageously, the method according to the disclosure entails a step of depositing the molten material 300 (
This enables a better centering of the molten material 300 to be molded, which, following the relative movement between the mold body 201 and the male plug 202, or by virtue of gravity, settles on the respective inclined “sides” (as shown in the schematic cross-section of
The use of the cup-shaped body 1 is varied: for example, the cup-shaped body 1 can comprise a finished body, or a so-called “preform”, designed to be subsequently molded using blow molding.
In practice it has been found that the disclosure fully achieves the intended aim and objects by providing a cup-shaped body 1 with more or less pronounced taper which, by virtue of the particular ratios between the diameter of the mouth and the height and between the diameter of the mouth and the average taper, makes it possible, including using compression molding, to obtain cup-shaped bodies that are extremely light and which conform to the required standards.
In particular, specifying that the cup-shaped bodies 1, with the ratio between diameter and height in the specified range, have the indicated taper, makes it possible to obtain, even during the entire compression molding operation, a thickness relative to the passage cross-section that is appreciably greater than the passage cross-sections that would be had with cup-shaped bodies with a lower taper than that described.
Furthermore, with the taper envisaged in the present disclosure, for the same outside diameter and height, a shorter path is obtained for the material to be molded, thus making it possible to exert a lower pressure and therefore, as a consequence, the molding force necessary for the process will be appreciably lower.
It should further be noted that polymeric materials used for the manufacture of the cup-shaped bodies 1 according to the disclosure typically have a behavior whereby the viscosity is not constant but is a function of the deformation speed and, in particular, it decreases with the increase in the deformation speed.
For this reason, it is not immediate and direct that as the deformation speed increases the force also increases, because, by contrast, the viscosity decreases.
However, for the materials in question, it is always found that the decrease in viscosity with the increase in deformation speed does not outweigh the increase in the deformation speed, and so the force increases as the deformation speed increases.
As a consequence of this, by using the geometries and the tapers described in this patent application, a greater taper determines slower deformation speed and therefore lower forces on the material.
In practice, as described above, the molding force depends on the viscosity of the polymer, and so it is a function of the temperature of the polymer and therefore it depends on how rapidly the polymer cools during the step of molding. For slender thicknesses cooling is faster, and so the polymer is on average more viscous, if the other conditions remain unchanged. In conclusion, in geometries with greater taper this effect is less and therefore the molding force will also be less.
The disclosure thus conceived is susceptible of numerous modifications and variations, all of which are within the scope of the appended claims. Moreover, all the details may be substituted by other, technically equivalent elements.
In practice the materials employed, provided they are compatible with the specific use, and the contingent dimensions and shapes, may be any according to requirements and to the state of the art.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102021000026738 | Oct 2021 | IT | national |
| 102021000026756 | Oct 2021 | IT | national |
This application is a 35 U.S.C. § 371 National Stage patent application of PCT/EP2022/078847, filed on 17 Oct. 2022, which claims the benefit of Italian patent application 102021000026738, filed on 19 Oct. 2021, and which claims the benefit of Italian patent application 102021000026756, filed on 19 Oct. 2021, the disclosures of which are incorporated herein by reference in their entirety.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2022/078847 | 10/17/2022 | WO |
