This application is a U.S. National Phase Application of, and Applicants claim priority from, International Application No. PCT/EP2013/060889, filed on May 27, 2013, which claims priority from Irish Application No. S2012/0245, filed on May 25, 2012, and which is incorporated in its entirety herein by reference.
The present invention relates to containers for cold and hot beverages or food, and in particular to disposable containers made from flexible resilient material, such as paperboard or plastics.
Known disposable containers, such as those used in fast food outlets or in vending machines usually comprise a body in the form of an inverted truncated cone having a closed base and an open top. To prevent spilling of the contents of the container, a lid is usually placed over the opening of the container. Such lids are typically moulded from a plastics material. A supply of matching lids needs to be maintained available for a user near the supply of containers at the vending location. Obviously, a lid has to be compatible with the opening of the container so as to fit securely over the rim of the container and to prevent spillage. There are a number of disadvantages associated with the use of such lids. Whilst having the same general configuration of a truncated cone, disposable containers come in different sizes and, therefore, for each container size, a different lid is normally required. Maintaining a stock of matching lids for every container size involves additional expense, requires additional storage space and managerial resources. Furthermore, it is often difficult to place even a matching lid over the container opening in a single attempt and typically some manipulation is required before the lid is finally properly put in place. Moreover, if the lid is pressed a little too hard against the rim of the container, the container can tumble and cause the contents inevitably to escape the container. Since most disposable lids are provided with a spout/opening, there still remains a relatively high risk of spillage through the spout, e.g. when a person who is carrying the container walks or manipulates other objects, such as keys, mobile phone, etc. Due to the incessant popularity of fast food services, enormous amounts of disposable containers and lids are being used and discarded all over the world on a daily basis. Whilst many disposable containers are made from paperboard, which are renewable and recyclable, lids are generally made from plastics which are far less environmentally friendly.
One known type of known container which seeks to provide an arrangement for closing a disposable container in the form of a cup is disclosed in WO201 1/063835. This known frusto-conical cup is made from a flexible resilient material, having a circular rim defining the top opening of the cup. A pair of arcuate crease lines is formed at the opposing sides of the wall of the cup below the rim defining a pair of flaps for closing the top opening of the cup by folding the flaps along the crease lines. Due to the resilience of the cup material, each flap can toggle between two stable positions on application of an initial external force on the flap, namely an open upright position in which the flap is convex and forms part of the wall of the cup, and a closed slanted position in which the flap changes its shape to concave. In the closed mode, the rim of one flap impinges against the inner face of the second flap and forms a seal between the flaps. The seal is maintained due to static opposing forces acting between the flaps. Another cup with closure flaps is disclosed in GB 2380397.
However, a problem associated with this known cup is that when the rim of one flap impinges against the inner face of the second flap there are gaps or flap openings between the flaps adjacent the ends of the crease lines, and these gaps provide openings in the seal through which the cup contents may splash or spill.
In view of the above, it is an object of the present invention to alleviate and mitigate the above disadvantages and provide an improved arrangement for a disposable container to reduce or restrict splashing and spillage of the container contents.
Accordingly, the present invention provides a container comprising a wall having a closed base at one end and a generally circular or oval rim of at an opposite end, the rim defining a top opening of the container, the container further comprising:
Due to the above described arrangement of the container of the present invention, when one of the flaps, e.g. the first flap, is allowed to move fully into the closed slanted position, whilst the second flap is prevented from moving fully into the closed slanted position by the rim of the first flap, whereby the rim of the first flap is prevented from being deformed by the second flap due to the resilience of the material of the container, so that the second flap remains statically forced against the rim of the first flap towards the closed slanted position due to the resilience of the container material. The counteracting forces between the rim of the first flap and the inner face of the second flap are sufficient to push the respective rim and the inner face together into a tight contact, but which form a seal having gaps at or adjacent where the ends of the crease lines coincide at the rim of the container, and these gaps or flap openings are problematic as they can cause spillage of the container contents.
The provision of a closure arrangement, according to the characterising portion of the invention, is operable to restrict the flap openings formed at the rim of the container when the flaps are toggled to the closed slanted position, and so provides a means to prevent or improve against splashing of the container contents and reduce the rate of spillage if the container is knocked over. The present invention thus improves the spill-resistant properties for the container, whilst, if required for drinking or pouring, permitting the container to allow the passage of a liquid when tilted for drinking and pouring.
Preferably, each wing is operable to pivot about the container wall to restrict the flap opening. Preferably, each wing extends from an inner face of the container wall.
Preferably, each wing comprises creases and/or folds.
Preferably, each wing is connected to the container by an adhesive, by an ultrasonic weld and/or with the use of heat sealing.
Preferably, each wing is integrally formed with the container.
Preferably, each wing is anchored to the container wall by an anchor tab such that the wing pivots on the anchor tab.
Preferably, the anchor tab and the wing are folded together against the container wall.
Preferably, the anchor tab is connected to the container by an adhesive, by an ultrasonic weld and/or with the use of heat sealing.
Preferably, the anchor tab is integrally formed with the container.
Preferably, the closure arrangement comprises a pair of wings, each wing extending from the container wall underneath a flap opening when the flaps are in the closed slanted position.
In an another embodiment of the invention there is provided a container comprising a wall having a closed base at one end and a generally circular or oval rim of at an opposite end, the rim defining a top opening of the container, the container further comprising:
Preferably, each tab projects from the rim of the container when the flaps are in the open upright position.
Preferably, each tab projects substantially upright from the rim of the container when the flaps are in the open upright position.
Preferably, each tab is fixed to the container by an adhesive, by an ultrasonic weld and/or with the use of heat sealing.
Preferably, each tab is integrally formed with the container.
Preferably, each tab comprises an inner face and an outer face, wherein an adhesive is provided on the inner face.
Preferably, the closure arrangement comprises a pair of tabs, each tab for restricting a flap opening.
Preferably, the container is made from a flexible resilient material.
Preferably, each tab is substantially rectangular shaped. Alternatively, each tab is substantially round, oval, polygonal or irregular in shape.
Preferred materials for the container are flexible resilient materials such as paperboard or plastics, the paperboard being a more preferred material due to its ability to be recycled.
Preferably, the container is a cup. Alternatively, the container is a jug, a carton or a vessel for drinking or for carrying or storing a liquid, semi-solid or solid contents.
It will be appreciated that the terms “inner”, “inwardly”, “outer”, “outwardly”, “axially”, “longitudinally” or similar are used in relation to a central axis of the cone. Accordingly, the terms “convex” and “concave” are to be understood as, respectively, “bent outwardly and inwardly in relation to the central axis”. It will also be appreciated that the terms “up”, “upper” “upright”, “down”, “lower” downward” and “slanted” are used in relation to the base of the container.
The invention will now be described with reference to the accompanying drawings which show, by way of example only, embodiments of a container formed as a cup according to the invention. In the drawings:
In the following description the features of the present invention will be described as they relate to a container embodied as a cup. However, it will be understood that other embodiments for a container are also envisaged, such as a jug, a carton, and a vessel for drinking or for carrying or storing a liquid, a semi-solid or solid contents, and that therefore reference in the following description to a container formed as a cup only should in no way be seen as limiting.
Referring initially to
The cup 1 has a wall 2 having a shape of a truncated cone having a central axis 3, a closed base 4 of an optionally smaller diameter at one end and a generally circular rim 5 of optionally larger diameter at an opposite end. It will be appreciated that the invention is not limited to a circular cross-section of the cup wall. Indeed, a generally oval cross-section of the cup is within the scope of the present invention. It is also within the scope of the present invention to have a protruding spout or drinking opening. The rim 5 defines a top opening 6 of the cup 1. The rim 5 and base 4 may also be of the same diameter.
A pair of substantially arcuate crease lines 7, 8 is formed in the wall 2 of the cup 1 at opposite sides of the wall 2 below the rim 5. Each crease line 7, 8 has first and second ends 7a, 8a and 7b, 8b, respectively. The ends of the crease lines 7a, 8a, 7b, 8b coincide with the rim 5. Also, each end 7a, 7b of a first crease line 7 substantially coincides with a corresponding end 8a, 8b of the second crease line 8 on the rim 5 of the cup, although it will be understood that to provide a container having a drinking or pouring spout or funnel the ends 7a, 7b, 8a, 8b of the crease lines 7, 8 may not fully coincide with each other at the rim 5 so as to create a sufficiently wide opening at the rim 5, as shown in
Each crease line 7, 8 and the respective portion 57, 58 of the rim 5 between the respective first and second ends 7a, 7b; 8a, 8b of the crease line 7, 8 define a flap 70, 80, respectively. Each flap 70, 80 has an outer face 70a, 80a and an inner face 70b, 80b, respectively.
Each crease line 7, 8 is configured using a suitable method (e.g. by bending, scoring or differential forming, such as in the case of plastic cups, the material of the wall 2) to act as a hinge to allow each flap 70, 80 to toggle between two stable positions upon application of an initial external force on the flap 70, 80. One of the two stable positions is an open upright position in which the flap 70, 80 is convex and forms part of the wall 2 of the cup, for example, as shown in
The length of each crease line 7, 8 and the distance between points P1 and P2, as shown in
However, a problem associated with this known cup 1 is that when the rim 57 of flap 70 impinges against the inner face 80b of the second flap 80 that there are noticeable gaps or flap openings 100a, 100b located near the ends 57a, 57b, 58a, 58b of the rim 57, 58 where the ends of the crease lines 7a, 8a and 7b, 8b coincide with the cup rim 5a, 5b, and these openings provide an outlet in the seal causing spillage of the contents of the cup 1. Accordingly, the present invention now provides a closure arrangement to restrict the flap openings 100a, 100b to thereby prevent or improve against splashing of the container contents and reduce the rate of spillage if the container is knocked over. The present invention thus improves the spill-resistant properties for the container, whilst, if required for drinking or pouring, permitting the container to allow the passage of a liquid when tilted for drinking and pouring. It will be understood that the ends of the crease lines 7a, 8a and 7b, 8b may not coincide with the rim 5 in order as to create a sufficiently wide opening at the rim 5 for the formation of a drinking and/or pouring spout or funnel.
Referring now to
Each tab 200a, 200b is located on the cup where the ends 7a, 7b, 8a, 8b of the crease lines 7, 8 coincide with the rim 5a, 6b of the cup 1. As shown, each tab 200a, 200b projects from the rim 5a, 5b of the cup 1 when the flaps 70, 80 are in the open upright position. The tabs are fixed to the cup by an adhesion using heat, ultrasonic welds or other suitable connection methods. The tabs may also be integrally formed when the cup is made.
Toggling the flaps 70, 80 towards the closed slanted position causes the formation of fold lines 210a, 210b in the tabs 200a, 200b. As the flaps 70, 80 are toggled into the final closed slanted, curved and/or angled position each tab 200a, 200b pivots about its respective fold line 210a, 210b so that portions 220, 221, 222, 223 of the tab 220a, 220b either side of the fold line 210a, 210b which project above the rim 5 of the cup 1 are folded together causing the openings 100a, 100b to be restricted by the tabs. Thus in the arrangement shown, portion 220 seals against portion 221 and portion 222 seals against portion 223. In some arrangements, when the tab portions 220, 221 are sealed together it is operable to cause the ends 57a and 58a of the rim 57, 58 to close together and restrict or in some instances completely seal the flap opening 100a. Similarly, when the tab portions 222, 223 are sealed together it may cause the ends 57b and 58b to close together and restrict or in some instances seal the flap opening 100b.
Each tab 200a and 200b also comprise an inner face and an outer face, wherein an adhesive is provided on the inner face to further enhance the restricting effect of the closure arrangement. As shown each tab 220a is substantially rectangular in shape, but it will be understood that the tabs may be any shape as required to fulfil the function described above. For example, the tabs 200a, 200b may be substantially round, oval, polygonal or irregularly shaped. Accordingly, a closure arrangement comprising such tabs 200a, 200b are operable to restrict or cover the openings 100a, 100b.
Referring now to
As shown in
As shown in
In use, the wings 300a, 300b are shaped to restrict the openings 100a, 100b from within the cup 1 reduce splashing of the container contents. The wings 300a, 300b may be shaped such that edges 310a, 310b of the wings 300a, 300b engage against the inner face of the cup wall 2 to further ensure that the contents of the cup do not leak out of the openings 100a, 100b. Accordingly, a closure arrangement comprising such wings 300a, 300b are operable to restrict or in some instances seal the flap openings 100a, 100b to reduce splashing and reduce the rate of spillage if the container is knocked over. The present invention thus improves the spill-resistant properties for the container, whilst, if required for drinking or pouring, permitting the container to allow the passage of a liquid when tilted for drinking and pouring.
Although the wings 300a, 300b are shown as being substantially semi-circular in shape, it will be understood that they may be any suitable shape as required or desired, and may be adapted to have a shape specifically suited to the shape of the container 1 and the function that is to be performed. For example, the wings 300a, 300b may be substantially round, oval, polygonal or irregular shaped as needed. The wings are made of the same material as the container, or may alternatively be made of a heavier gauge material for additional strength.
Referring to
An alternative embodiment of cup 401 is shown in
It will be appreciated by those skilled in the art that variations and modifications can be made without departing from the scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
S2012/0245 | May 2012 | IE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2013/060889 | 5/27/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2013/175020 | 11/28/2013 | WO | A |
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Number | Date | Country |
---|---|---|
09243 | Jan 1909 | GB |
2380397 | Sep 2003 | GB |
2011063835 | Jun 2011 | WO |
WO 2011145752 | Nov 2011 | WO |
Number | Date | Country | |
---|---|---|---|
20150097026 A1 | Apr 2015 | US |