The present disclosure relates to a curable composition containing a fluorine-containing compound.
Certain types of compositions containing fluorine-containing compounds are known to provide cured products having excellent water-repellency, oil-repellency, antifouling property, and the like (Patent Literatures 1 and 2).
The fluoropolyether group-containing acrylic compound described in Patent Literature 1 is cured by ultraviolet irradiation, but in locations where ultraviolet irradiation is difficult, it cannot be sufficiently cured and uncured portions may occur. Also, the resultant cured product has a low elastic modulus and poor elongation. The fluoropolyether group-containing silane compound described in the cited literature 2 can be cured by moisture (water), but the curing speed is slow, and wetting and spreading of the liquid and dripping may occur at the time of application.
An object of the present disclosure is to provide a curable composition with excellent curability and applicability.
The present disclosure includes the following embodiments.
RF1—XA—XBRAcm (A1)
RAcmXB—XA—RF2—XA—XBRAc (A2)
RAcmXB—XA—(RF2—Rg—Ra(RAc)m3—Rg)—RF2—XA—XBRAc (A3)
(OC6F12)a—(OC5F10)b—(OC4F8)c—(OC3RFa6)d—(OC2F4)e—(OCF2)f—
(OC3F6)d—(OC2F4)e— (f1)
(OC4F8)c—(OC3F6)d—(OC2F4)e—(OCF2)f— (f2)
(R6—R7)g— (f3)
(R6—R7)g—Rr—(R7′—R6′)g- (f4)
(OC6F12)a—(OC5F10)b—(OC4F8)c—(OC3F6)d—(OC2F4)e—(OCF2)f— (f5)
(OC6F12)a—(OC5F11)b—(OC4F8)c—(OC3F6)d—(OC2F4)e—(OCF2)f— (f6)
(CαR112α)s1—R12t1—
SiR1nbRsb4-nb
XBa(RSi)na,
Rb2N—Rd—CO—(RF2—CO—NRc—Ra(RAc)m3—NRc—CO)x—RF2—CO—Rd—NRb2 (A3-b)
—R9—(Ra′—R9)k—
RF3α—XZ—RSiβ (B1)
RSiγ—XZ—RF4—XZ—RSiγ (B2)
—SiR25n1R263-n1 (S2)
—SiRa1k1Rb1l1Rc1m1 (S3)
—CRd1k2Re1l2Rf1m2 (S4)
—NRg1Rh1 (S5)
R39j—R38—NR37CO—(RF4—CONR37—R36—NR37CO)r—RF4—CONR37—R38—R39j (B3)
—(OC6F12)a—(OC5F10)b—(OC4F8)c—(OC3RFa6)d—(OC2F4)e(OCF2)f—
(Rg1—O)δ—Si—Rg24-6 (C1)
According to the present disclosure, there can be provided a curable composition with excellent curability.
The term “monovalent organic group”, as used herein, refers to a monovalent group containing carbon. The monovalent organic group is not limited, and may be a hydrocarbon group or a derivative thereof. The derivative of the hydrocarbon group refers to a group that has one or more of N, O, S, Si, amide, sulfonyl, siloxane, carbonyl, carbonyloxy, and the like at the end or in the molecular chain of the hydrocarbon group. The simple term “organic group” refers to a monovalent organic group. The term “divalent organic group” refers to a divalent group containing carbon. The divalent organic group may be a divalent group obtained by further removing one hydrogen atom from an organic group. Trivalent or higher organic groups similarly refer to groups obtained by removing a predetermined number of hydrogen atoms from an organic group.
As used herein, the “hydrocarbon group” refers to a group containing carbon and hydrogen and a group in which a hydrogen atom is removed from the hydrocarbon. Such hydrocarbon groups are not limited, but include C1-20 hydrocarbon groups, such as an aliphatic hydrocarbon group and an aromatic hydrocarbon group. The above “aliphatic hydrocarbon group” may be either linear, branched, or cyclic, and may be either saturated or unsaturated. The hydrocarbon group may contain one or more ring structures. The hydrocarbon group may be substituted by one or more substituents.
Each substituent of the “hydrocarbon group”, as used herein, is not limited, and examples thereof include a halogen atom; and one or more groups selected from a C1-6 alkyl group, a C2-6 alkenyl group, a C2-6 alkynyl group, a C3-10 cycloalkyl group, a C3-10 unsaturated cycloalkyl group, a 5- to 10-membered heterocyclyl group, a 5- to 10-membered unsaturated heterocyclyl group, a C6-10 aryl group, and a 5- to 10-membered heteroaryl group, each of which is optionally substituted with one or more halogen atoms.
The term “hydrolyzable group”, as used herein, means a group which can undergo a hydrolysis reaction, namely, means a group which can be removed from a main backbone of the compound by a hydrolysis reaction. Examples of the hydrolyzable group include —ORj, —OCORj, —O—N═CRj2, —NRj2, —NHRj, —NCO, —NCO, or halogen (in these formulae, Rj represents a substituted or unsubstituted C1-4 alkyl group).
The curable composition of the present disclosure contains:
Component (A): a fluoropolyether group-containing acrylic compound containing a (meth)acrylic group, a hydrolyzable silane group, and a fluoropolyether group
The curable composition of the present disclosure contains a fluoropolyether group-containing acrylic compound containing a (meth)acrylic group, a hydrolyzable silane group, and a fluoropolyether group. By containing the fluoropolyether group-containing acrylic compound, the curable composition of the present disclosure has UV curability. Here, the (meth)acrylic group encompasses acrylic and methacrylic groups.
The fluoropolyether group-containing acrylic compound contains a (meth)acrylic group, a hydrolyzable silane group, and a fluoropolyether group in the molecule.
In a preferred embodiment, the fluoropolyether group-containing acrylic compound includes a compound represented by the following formula (A1), (A2), or (A3):
RF1—XA—XBRAcm (A1)
RAcmXB—XA—RF2—XA—XBRAc (A2)
RAcmXB—XA—(RF2—Rg—Ra(RAc)m3—Rg)—RF2—XA—XBRAc (A3)
In one embodiment, the fluoropolyether group-containing acrylic compound includes a compound represented by the formula (A1) or (A2). For example, the fluoropolyether group-containing acrylic compound is a compound represented by the formula (A1) or (A2).
In one embodiment, the fluoropolyether group-containing acrylic compound includes a compound represented by the formula (A1). For example, the fluoropolyether group-containing acrylic compound is a compound represented by the formula (A1).
In one embodiment, the fluoropolyether group-containing acrylic compound includes a compound represented by the formula (A2). For example, the fluoropolyether group-containing acrylic compound is a compound represented by the formula (A2).
In one embodiment, the fluoropolyether group-containing acrylic compound includes a compound represented by the formula (A3). For example, the fluoropolyether group-containing acrylic compound is a compound represented by the formula (A3).
In a preferred embodiment, the fluoropolyether group-containing acrylic compound includes a compound represented by the formula (A2) and/or a compound represented by the formula (A3). For example, the fluoropolyether group-containing acrylic compound is a compound represented by the formula (A2) and/or a compound represented by the formula (A3).
In another preferred embodiment, the fluoropolyether group-containing acrylic compound includes a compound represented by the formula (A2) and a compound represented by the formula (A3) For example, the fluoropolyether group-containing acrylic compound is a compound represented by the formula (A2) and a compound represented by the formula (A3).
The molar ratio of a compound having (meth)acrylic groups at both ends (for example, a compound represented by the formula (A2) and a compound represented by the formula (A3)) to a compound having (meth)acrylic groups at one end (for example, a compound represented by the formula (A1)) (both-end compound/one-end compound) may be preferably 50/50 to 100/0, more preferably 60/40 to 100/0, and still more preferably 90/10 to 100/0.
In the above formula (A1), RF1 is Rf1—RF—Oq—.
In the above formulae (A2) and (A3), RF2 is —Rf2p—RF—Oq—.
In the above formula, Rf1 is a C1-16 alkyl group optionally substituted with one or more fluorine atoms.
In the C1-16 alkyl group optionally substituted with one or more fluorine atoms, the “C1-16 alkyl group” may be linear or branched, and is preferably a linear or branched C1-6 alkyl group, in particular C1-3 alkyl group, and more preferably a linear C1-6 alkyl group, in particular C1-3 alkyl group.
Rf1 is preferably a C1-16 alkyl group substituted with one or more fluorine atoms, more preferably a CF2H—C1-15 perfluoroalkylene group, and still more preferably a C1-16 perfluoroalkyl group.
The C1-16 perfluoroalkyl group may be linear or branched, and is preferably a linear or branched C1-6 perfluoroalkyl group, in particular C1-3 perfluoroalkyl group, more preferably a linear C1-6 perfluoroalkyl group, in particular C1-3 perfluoroalkyl group, and specifically —CF3, —CF2CF3, or —CF2CF2CF3.
In the above formula, Rf2 is each independently a C1-6 alkylene group optionally substituted with one or more fluorine atoms.
In the C1-6 alkylene group optionally substituted with one or more fluorine atoms, the “C1-6 alkylene group” may be linear or branched, and is preferably a linear or branched C1-3 alkylene group, and more preferably a linear C1-3 alkylene group.
Rf2 is preferably a C1-6 alkylene group substituted with one or more fluorine atoms, more preferably a C1-6 perfluoroalkylene group, and still more preferably a C1-3 perfluoroalkylene group.
The C1-6 perfluoroalkylene group may be linear or branched, and is preferably a linear or branched C1-3 perfluoroalkylene group, more preferably a linear C1-3 perfluoroalkyl group, and specifically —CF2—, —CF2CF2—, or —CF2CF2CF2—.
In the above formula, p is 0 or 1. In one embodiment, p is 0. In another embodiment, p is 1.
In the above formulae, q is each independently 0 or 1. In one embodiment, q is 0. In another embodiment, q is 1.
In the above formulae (A1) to (A3), RF is each independently a divalent fluoropolyether group.
RF is preferably a linear divalent fluoropolyether group. The linear divalent fluoropolyether group provides a relatively low viscosity, and improves applicability and handleability.
RF is preferably a group represented by the following formula:
(OC6F12)a—(OC5F10)b—(OC4F8)c—(OC3RFa6)d—(OC2F4)e(OCF2)f—
RFa is preferably a hydrogen atom or a fluorine atom, and more preferably a fluorine atom. However, when all RFa groups are hydrogen atoms or chlorine atoms, at least one of a, b, c, e, and f is 1 or more.
Preferably, a, b, c, d, e, and f may be each independently an integer of 0 to 100.
The sum of a, b, c, d, e, and f is preferably 5 or more, more preferably 10 or more, and it may be, for example, 15 or more or 20 or more. The sum of a, b, c, d, e, and f is preferably 200 or less, more preferably 100 or less, still more preferably 60 or less, and it may be, for example, 50 or less or 30 or less.
These repeating units may be linear or branched, or they may contain a ring structure. For example, —(OC6F12)— may be —(OCF2CF2CF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2CF2CF2)—, —(OCF2CF(CF3)CF2CF2CF2)—, —(OCF2CF2CF(CF3)CF2CF2)—, —(OCF2CF2CF2CF(CF3)CF2)—, —(OCF2CF2CF2CF2CF(CF3))—, or the like. —(OC5F10)— may be —(OCF2CF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2CF2)—, —(OCF2CF(CF3)CF2CF2)—, —(OCF2CF2CF(CF3)CF2)—, —(OCF2CF2CF2CF(CF3))—, or the like. —(OC4F8)— may be any of —(OCF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2)—, —(OCF2CF(CF3)CF2)—, —(OCF2CF2CF(CF3))—, —(OC(CF3)2CF2)—, —(OCF2C(CF3)2)—, —(OCF(CF3)CF(CF3))—, —(OCF(C2F5)CF2)—, and —(OCF2CF(C2F5))—. —(OC3F6)— (that is, in the above formula, RFa is a fluorine atom) may be any of —(OCF2CF2CF2)—, —(OCF(CF3)CF2)—, and —(OCF2CF(CF3))—. —(OC2F4)— may be any of —(OCF2CF2)— and —(OCF(CF3))—.
The ring structure may be any of the following 3-membered ring, 4-membered rings, 5-membered rings, and 6-membered rings:
The ring structure may be preferably a 4-membered ring, a 5-membered ring, or a 6-membered ring, and more preferably a 4-membered ring or a 6-membered ring.
The repeating units having a ring structure may be preferably any of the following units:
In one embodiment, the repeating units are linear. When the repeating units are linear, the durability and the like of the cured product layer can be improved.
In one embodiment, the repeating units are branched.
In one embodiment, RF is each independently a group represented by any of the following formulae (f1) to (f6):
—(OC3F6)d—(OC2F4)e— (f1)
—(OC4F8)c—(OC3F6)d—(OC2F4)e—(OCF2)f— (f2)
—(R6—R7)g— (f3)
—(R6—R7)g—Rr—(R7′—R6′)g′— (f4)
—(OC6F12)a—(OC5F10)b—(OC4F8)c—(OC3F6)d—(OC2F4)e—(OCF2)f— (f5)
—(OC6F12)a—(OC5F10)b—(OC4F8)c—(OC3F6)d—(OC2F4)e—(OCF2)f— (f6)
In the above formula (f1), d is preferably 5 to 200, more preferably 10 to 100, still more preferably 15 to 50, and it is, for example, an integer of 25 to 35. In one embodiment, e is 1. In another embodiment, e is 0. In the above formula (f1), (OC3F6) is preferably a group represented by (OCF2CF2CF2), (OCF2CF(CF3)), or (OCF(CF3)CF2), and is more preferably a group represented by —(OCF2CF2CF2)d—. In the above formula (f1), (OC2F4) is preferably a group represented by (OCF2CF2) or (OCF(CF3)), and is more preferably a group represented by (OCF2CF2).
In the above formula (f2), e and f are each independently an integer of preferably 5 to 200, and more preferably 10 to 200. The sum of c, d, e, and f is preferably 5 or more, more preferably 10 or more, and it may be, for example, 15 or more or 20 or more. In one embodiment, the above formula (f2) is preferably a group represented by —(OCF2CF2CF2CF2)(OCF2CF2CF2)a—(OCF2CF2)e—(OCF2)f—. In another embodiment, the formula (f2) may be a group represented by —(OC2F4)e—(OCF2)f—.
In the above formula (f3), R6 is preferably OC2F4. In the above (f3), R7 is preferably a group selected from OC2F4, OC3F6, and OC4F8, or a combination of two or three groups independently selected from these groups, and more preferably a group selected from OC3F6 and OC4F8. The combination of two or three groups independently selected from OC2F4, OC3F6, and OC4F8 is not limited, and examples thereof include —OC2F4OC3F6—, —OC2F4OC4F8—, —OC3F6OC2F4—, —OC3F6OC3F6—, —OC3F6OC4F8—, —OC4F8OC4F8—, —OC4F8OC3F6—, —OC4F8OC2F4—, —OC2F4OC2F4OC3F6—, —OC2F4OC2F4OC4F8—, —OC2F4OC3F6OC2F4—, —OC2F4OC3F6OC3F6—, —OC2F4OC4F8OC2F4—, —OC3F6OC2F4OC2F4—, —OC3F6OC2F4OC3F6—, —OC3F6OC3F6OC2F4—, and —OC4F8OC2F4OC2F4—. In the above formula (f3), g is an integer of preferably 3 or more, and more preferably 5 or more. g is preferably an integer of 50 or less. In the above formula (f3), OC2F4, OC3F6, OC4F8, OC5F10, and OC6F12 may be either linear or branched, and are preferably linear. In this embodiment, the above formula (f3) is preferably —(OC2F4—OC3F6)g— or —(OC2F4—OC4F8)g—.
In the above formula (f4), R6, R7, and g have the same definition as described for the above formula (f3) and have the same embodiments. R6′, R7′, and g′ have the same definition as R6, R7, and g described in the above formula (f3), respectively, and have the same embodiments. Rr is preferably any of the following:
In the above formula (f5), e is an integer of preferably 1 or more and 100 or less, and more preferably 5 or more and 100 or less. The sum of a, b, c, d, e, and f is preferably 5 or more, more preferably 10 or more, and it is, for example, 10 or more and 100 or less.
In the above formula (f6), f is an integer of preferably 1 or more and 100 or less, and more preferably 5 or more and 100 or less. The sum of a, b, c, d, e, and f is preferably 5 or more, more preferably 10 or more, and it is, for example, 10 or more and 100 or less.
In one embodiment, RF is a group represented by the above formula (f1) or (f2).
In one embodiment, RF is a group represented by the above formula (f1).
In one embodiment, RF is a group represented by the above formula (f2).
In one embodiment, RF is a group represented by the above formula (f3) or (f4).
In one embodiment, RF is a group represented by the above formula (f3).
In one embodiment, RF is a group represented by the above formula (f4).
In one embodiment, RF is a group represented by the above formula (f5).
In one embodiment, RF is a group represented by the above formula (f6).
In RF, the ratio of e to f (hereinafter, referred to as an “e/f ratio”) is 0.1 to 10, preferably 0.2 to 5, more preferably 0.2 to 2, still more preferably 0.2 to 1.5, and even more preferably 0.2 to 0.85. With an e/f ratio of 10 or less, the durability and chemical resistance (such as durability against artificial sweat) of a cured product layer obtained from the compound are further improved. The smaller the e/f ratio is, the more improved the durability and chemical resistance of the cured product layer are. On the other hand, with an e/f ratio of 0.1 or more, the stability of the compound can be further enhanced. The larger the e/f ratio is, the more improved the stability of the compound is.
In one embodiment, the e/f ratio is preferably 0.2 to 0.95, and more preferably 0.2 to 0.9.
In one embodiment, from the viewpoint of heat resistance, the e/f ratio is preferably 1.0 or more, and more preferably 1.0 to 2.0.
In the fluoropolyether group-containing acrylic compound, the number average molecular weight of the RF1 and RF2 moieties is, but is not limited to, for example, 500 to 30,000, preferably 1,500 to 30,000, and more preferably 2,000 to 10,000. Herein, the number average molecular weight of RF1 and RF2 is a value obtained by 19F-NMR measurement.
In the above formulae (A1) to (A3), RAc is each independently —XD—XE(—XF—OCO—CR5═CH2)m′.
XD is a single bond, or a divalent group, such as a divalent organic group.
XD is preferably —O—, —CO—, —COO—, —OCO—, —CONH—, —NHCO—, —OCONH—, —NHCOO—, —NH—CO—NH—, —CH2CH(OH)CH2—, —CH(CH2OH)CH2—, —(OSiR142)d5—,
In one embodiment, XE is a single bond.
In one embodiment, XE is a t- or tetravalent group represented by the following formula:
—XG—XH
and
The C1-6 alkylene group may be linear or branched, but is preferably linear.
In a preferred embodiment, the C1-6 alkylene group is a C2-4 alkylene group.
The C1-6 alkyl group is preferably a C1-3 alkyl group, and more preferably a methyl group.
XF is each independently a single bond, or a divalent group, such as a divalent organic group (preferably a divalent organic group having 1 to 10 carbon atoms).
In one embodiment, XF is any of the following:
These groups are optionally substituted with, for example, one or more substituents selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group, and a C2-6 alkynyl group, and are preferably unsubstituted. These groups are bonded to XB on their left side.
The C1-6 alkylene group may be linear or branched, but is preferably linear.
In a preferred embodiment, XF is a C1-6 alkylene group, preferably a C2-4 alkylene group.
In one embodiment, XD, XE, and XF are single bonds.
R5 is a hydrogen atom, a halogen atom, or a monovalent organic group having 1 to 8 carbon atoms.
The above monovalent organic group is preferably a C1-8 alkyl group, a C3-s cycloalkyl group, or a C5-s aryl group, more preferably a C1-6 alkyl group or a phenyl group, still more preferably a C1-3 alkyl group, and particularly preferably a methyl group.
In one embodiment, R5 is a hydrogen atom.
In one embodiment, R5 is a methyl group.
m′ is an integer of 1 to 10, preferably an integer of 1 to 3, and more preferably 1.
In the above formulae (A1) to (A3), XA is each independently a single bond or a divalent organic group.
In one embodiment, XA is each independently a single bond or a divalent organic group not containing a urethane bond.
In a preferred embodiment, XA is each independently a single bond or a group represented by the following formula:
—(CαR112α)s1—R12t1—
In the formula, the left side is bonded to RF1 or RF2.
In one embodiment, XA is a single bond.
In one embodiment, XA is each independently —(CαR112α)s1—R12t1—.
R11 is preferably a hydrogen atom.
α is each independently preferably an integer of 1 to 6, more preferably an integer of 1 to 4, and still more preferably an integer of 2 to 4.
R12 is each independently preferably —O—, —CO—, —NR10—, —CONH—, or —COO—, and more preferably —CONH—.
R10 is a hydrogen atom or a C1-6 alkyl group, preferably a hydrogen atom.
s1 is preferably an integer of 1 to 3, more preferably 1 or 2, and still more preferably 1.
t1 is preferably an integer of 0 to 2, more preferably 1 or 2, and still more preferably 1.
In a preferred embodiment,
In a more preferred embodiment, XA is —CONR10—Cα1H2α1—, —(Cα2H2α2)—OCONR10—, —(Cα3H2α3)—, or —(Cα4H2α4)—O—(Cα5H2α5),
XA is preferably —CONH—CαH2α—. Such a group is bonded to RF1 or RF2 on its left side.
Cα1H2α1 is preferably (CH2)α1.
Cα2H2α2 is preferably (CH2)α2.
Cα3H2α3 is preferably (CH2)α3.
Cα4H2α4 is preferably (CH2)α4.
Cα5H2α5 is preferably (CH2)α5.
In the above formulae (A1) to (A3), XB is each independently an (m+1)-valent group. However, in each formula, at least one XB is an (m+1)-valent group containing a hydrolyzable silyl group.
In one embodiment, XB is each independently an (m+1)-valent group containing a hydrolyzable silyl group.
In one embodiment, XB is each independently a group containing a group represented by the following formula:
SiR1nbRsb4-nb
XBa(RSi)na
In one embodiment, XB is each independently a group represented by XBa(RSi)na,
In such an embodiment, the formulae (A1) and (A2) are respectively represented by the following formulae (A1-a) and (A2-a):
RF1—XA—XBaRSinaRAcm (A1-a)
RAcmRSinaXB—XA—RF2—XA—XBaRSinaRAc (A2-a)
RSi is each independently —XC—SiR1n′R23-n′.
XC is a divalent organic group having 1 to 10 carbon atoms.
In one embodiment, XC is any of the following:
These groups are optionally substituted with, for example, one or more substituents selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group, and a C2-6 alkynyl group, and are preferably unsubstituted. These groups are bonded to XB on their left side.
The C1-6 alkylene group may be linear or branched, but is preferably linear.
In a preferred embodiment, XC is a C1-6 alkylene group, preferably a C2-4 alkylene group.
R1 is each independently a hydroxyl group or a hydrolyzable group.
R1 is preferably, each independently, a hydrolyzable group.
R1 is preferably, each independently, —ORh, —OCORh, —O—N═CRh2, —NRh2, —NHRh, —NCO, or a halogen (in these formulae, Rh represents a substituted or unsubstituted C1-4 alkyl group), and more preferably —ORh (that is, an alkoxy group). Examples of Rh include unsubstituted alkyl groups such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, and an isobutyl group; and substituted alkyl groups such as a chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group, is preferred, and a methyl group or an ethyl group is more preferred. In one embodiment, Rh is a methyl group, and in another embodiment, Rh is an ethyl group.
R2 is each independently a hydrogen atom or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In R2, the monovalent organic group is preferably a C1-20 alkyl group, more preferably a C1-6 alkyl group, and still more preferably a methyl group.
In the above formula, n′ is each independently an integer of 1 to 3 in each (SiR1n′R23-n′) unit, preferably 2 or 3, and more preferably 3.
na is preferably an integer of 1 to 6, more preferably an integer of 1 to 3, and particularly preferably 1.
In one embodiment, XBa is a trivalent group, and it may be preferably any of the following:
In one embodiment, —C(—O—)— is bonded to RSi by O. In another embodiment, —C(—O—)— is bonded to RAc by O.
In a preferred embodiment, XBa is N. In this case, m is 1 and n is 1 in the formulae.
In another embodiment, XB is each independently a group containing a group represented by SiR1nbRsb4-nb,
In such an embodiment, the formulae (A1) and (A2) are respectively represented by the following formulae (A1-b) and (A2-b):
RF1—XA—XBb—SiRanbRAcm (A1-a)
RAcmRanbSi—XBb—XA—RF2—XA—XBb—SiRanbRAc (A2-a)
In one embodiment, nb is 1.
In another embodiment, nb is 2.
In one embodiment, XBb is a single bond.
In another embodiment, XBb is a divalent group, a C1-6 alkylene group.
In the above formulae (A1) and (A2), m is each independently an integer of 0 to 10 and n is each independently an integer of 1 to 10.
m is preferably an integer of 1 to 10, more preferably an integer of 1 to 6, still more preferably an integer of 1 to 3, and even more preferably 1.
n is preferably an integer of 1 to 6, more preferably an integer of 1 to 3, and particularly preferably 1.
In a preferred embodiment, m is 1 and n is 1.
In the above (A3), Ra is each independently an (m3+2)-valent organic group.
In one embodiment, Ra is a group represented by the following formula:
—R9—(Ra′—R9)k—
R9 is preferably a C1-4 alkylene group, and more preferably a C2-4 alkylene group.
In one embodiment, k is 0.
In another embodiment, k is an integer of 1 to 4.
In a preferred embodiment, k is an integer of 1 to 2.
In one embodiment, k is 1.
In one embodiment, k is 2.
In one embodiment, Ra′ is each independently a trivalent group containing a N atom or an O atom.
In a preferred embodiment, Ra′ is each independently N, —C(—O—)—, a trivalent group optionally containing an amino bond, an amide bond, a urethane bond, a urea bond, an ether bond, or an ester bond between carbon-carbon atoms.
In one embodiment, Ra′ is each independently any of the following groups:
In one embodiment, Ra′ is N.
In one embodiment, Ra′ is —C(—O—)—.
In the above formula (A3), m3 is an integer of 0 to 4.
m3 is preferably an integer of 1 to 4, and more preferably 1 or 2.
In one embodiment, m3 is 1.
In one embodiment, m3 is 2.
In the above formula (A3), Rg is each independently —NRcCO—Re—, —NRcCOO—Re—, or —NRcCONRc—Re—. Here, these groups are bonded to Ra on their left side.
Rg is preferably —NRcCO—Re—.
Rc is each independently a hydrogen atom, a C1-6 alkyl group, or a C6-16 aryl group.
The C1-6 alkyl group is preferably a C1-3 alkyl group, and particularly preferably a methyl group. The C1-6 alkyl group may be linear or branched.
The C6-16 aryl group is preferably a C6-10 aryl group, and more preferably a phenyl group.
In one embodiment, Rc is a hydrogen atom.
In one embodiment, Rc is a methyl group.
In the above formulae, Re is each independently a single bond or a divalent organic group.
In one embodiment, Re is a single bond.
In one embodiment, Re is each independently a divalent organic group.
The divalent organic group is preferably —R43—Ox2—R44—, wherein R43 and R44 are each independently a single bond or a C1-20 alkylene group, and x2 is 0 or 1. Such a C1-20 alkylene group may be linear or branched, but is preferably linear. Such a C1-20 alkylene group is preferably a C1-10 alkylene group, more preferably a C1-6 alkylene group, and still more preferably a C1-3 alkylene group.
In the above formula (A3), x is an integer of 1 or more.
In one embodiment, x is preferably an integer of 1 or more and 100 or less, more preferably an integer of 1 or more and 10 or less, still more preferably an integer of 1 or more and 5 or less, such as an integer of 2 or more and 10 or less, and still more preferably an integer of 2 or more and 5 or less.
In a preferred embodiment, the formula (A3) is the following formula (A3-a):
Rb2N—Rj—(RF2—Rg—Ra(RAc)m3—Rg)x—RF2—Rj—NRb2 (A3-a)
In the above formula (A3-a), Rb is each independently RSi, RAc, or Rc.
In the above formula (A3-a), at least one of Rb is RSi.
In a preferred embodiment, at least one of Rb bonded to the N atom positioned at each end in the formula (A3-a) is RSi.
In one embodiment, one of Rb bonded to the N atom positioned at each end in the formula (A3-a) is RSi and the other is RC.
In another embodiment, one of Rb bonded to the N atom positioned at each end in the formula (A3-a) is RSi and the other is RAc.
In a preferred embodiment, RAc is —CONH—XF—OCO—CR5═CH2.
Rj is each independently —CO—Rd—, —O—Rd—, or —NRc—Rd—. Here, these groups are bonded to RF2 on their left side.
In one embodiment, Rj is each independently —CO—Rd—.
Rd is each independently a single bond or a divalent organic group.
In one embodiment, Rd is a single bond.
In another embodiment, Rd is a divalent organic group.
The divalent organic group in Rd is any of the following:
The divalent organic group in Rd is preferably —(CH2)z17—NR10—(CH2)z18— (wherein R10 is a hydrogen atom or a C1-6 alkyl group, z17 is an integer of 0 to 6, and z18 is an integer of 0 to 6), and more preferably —NR10—(CH2)z18— (wherein R10 is a hydrogen atom or a C1-6 alkyl group, and z18 is an integer of 1 to 6).
The C1-10 alkylene group may be linear or branched, but is preferably linear.
In a preferred embodiment, the formula (A3) is the following formula (A3-b):
Rb2N—Rd—CO—(RF2—CO—NRc—Ra(RAc)m3—NRe—CO)x—RF2—CO—Rd—NRb2 (A3-b)
The fluoropolyether group-containing acrylic compound represented by the above formulae (A1) to (A3) is not limited, and it may have a number average molecular weight of 5×102 to 2×105. In such a range, it is preferable that the number average molecular weight is 2×103 to 1×105, more preferably 3×103 to 2×104, from the viewpoint of abrasion durability. The “number average molecular weight” is defined as a value obtained by 19F-NMR measurement.
The fluoropolyether group-containing acrylic compounds represented by the above formulae (A1) and (A2) can be obtained by first preparing fluoropolyether group-containing silane compounds having reactive moieties such as —NH— and —C(OH)—, and then allowing compounds having a (meth)acrylic group to react with the reactive moieties.
In one embodiment, the fluoropolyether group-containing acrylic compounds represented by the above formulae (A1) and (A2) can be obtained by allowing compounds represented by the following formulae:
RF1—COOR21
R21OOC—RF2—COOR21
R24—R23—NH—R22—SiR1n′R23-n′,
RF1—R25—R23—NH—R22—SiR1n′R23-n′,
R23-n′R1n′Si—R22—HN—R23—R25—RF2—R25—R23—NH—R22—SiR1n′R23-n′
and then allowing the above compounds to react with a compound represented by the following formula:
R54—R55—OCOCH═CH2
R56—OCOCR57═CH2
In one embodiment, the fluoropolyether group-containing acrylic compounds represented by the above formulae (A1) and (A2) can be obtained by allowing compounds represented by the following formulae:
RF1—COF
FOC—RF2—COF
Br—Mg—CH2CH═CH2
to obtain compounds represented by the following formulae:
RF1—C(OH)(CH2CH═CH2)2
(CH2═CHCH2)2(HO)C—RF2—C(OH)(CH2CH═CH2)2,
then allowing the above compounds to react with the following formula:
HSiR1n′R23-n′
to obtain compounds represented by the following formulae:
RF1—C(OH)(CH2CH═CH2)2
(R23-n′R1n′Si—CH2CH2CH2)2(HO)C—RF2—C(OH)(CH2CH2CH2—SiR1n′R23-n′)2,
and then allowing the above compounds to react with a compound represented by the following formula:
R34—R35—OCOCH═CH2
In one embodiment, for the fluoropolyether group-containing acrylic compounds represented by the above formulae (A1) and (A2), a compound represented by the following formula:
HOCH2—RF2—CH2OH
to obtain
Then, the above compound can be allowed to react with
OCN—(CH2)3—SiR1n′R23-n′
In one embodiment, for the fluoropolyether group-containing acrylic compounds represented by the above formulae (A1) and (A2), a compound represented by the following formula:
HOOC═CH2
to obtain a compound represented by the following:
OCN—(CH2)3—SiR1n′R23-n′
In one embodiment, for the fluoropolyether group-containing acrylic compound represented by the above formula (A3), a compound represented by the following formula:
R21OOC—RF2—COOR21
NH2—R9—(NH—R9)k—NH2
R21OOC—(RF2—CONH—R9—(NH—R9)k—NHCO)x—RF2—COOR21
NR23mH2-m—R22—SiR1n′R23-n′
R23-n′R1n′Si—R22—HNOC—(RF2—CONH—R9—(NH—R9)k—NHCO)x—RF2—CONH—R22—SiR1n′R23-n′.
Then, the obtained compound can be allowed to react with a compound represented by the following formula:
R34—R35—OCOCH═CH2
In one embodiment, for the fluoropolyether group-containing acrylic compound represented by the above formula (A3), a compound represented by the following formula:
R21OOC—RF2—COOR21
NH2—R9—(CH(OH)—R9)k—NH2
R21OOC—(RF2—CONH—R9—(CH(OH)—R9)k—NHCO)x—RF2—COOR21
NR23mH2-m—R22—SiR1n′R23-n′
R23-n′R1n′Si—R22—HNOC—(RF2—CONH—R9—(CH(OH)—R9)k—NHCO)x—RF2—CONH—R22—SiR1n′R23-n′
Then, the obtained compound can be allowed to react with a compound represented by the following formula:
R34—R35—OCOCH═CH2
In one embodiment, for the fluoropolyether group-containing acrylic compound represented by the above formula (A3), a compound represented by the following formula:
R21OOC—RF2—COOR21
NH2—R9—(NH—R9)k—NH2
R21OOC—(RF2—CONH—R9—(NH—R9)k—NHCO)x—RF2—COOR21
NH2—R9′—NH2
R21OOC—(RF2—CONH—R9—(NH—R9)k—NHCO)x—(RF2—CONH—R9′—NHCO)x,—RF2—COOR21
NR23mH2-m—R22—SiR1n′R23-n′
R23-n′R1n′Si—R22—HNOC—(RF2—CONH—R9—(NH—R9)k—NHCO)x—(RF2—CONH—R9′—NHCO)x—RF2—CONH—R22—SiR1n′R23-n′
Then, the obtained compound can be allowed to react with a compound represented by the following formula:
R34—R35—OCOCH═CH2
The reaction conditions of each step of the above reactions can be suitably set by those skilled in the art.
Component (B): a fluoropolyether group-containing silane compound containing a fluoropolyether group and a hydrolyzable silyl group
The curable composition of the present disclosure contains a fluoropolyether group-containing silane compound containing a fluoropolyether group and a hydrolyzable silyl group. By containing the fluoropolyether group-containing silane compound, the curable composition of the present disclosure has curability due to moisture (water).
The fluoropolyether group-containing silane compound contains a fluoropolyether group and a hydrolyzable silyl group in the molecule.
In a preferred embodiment, the fluoropolyether group-containing silane compound is a compound represented by the following formula (B1) or (B2):
RF3α—XZ—RSiβ (B1)
RF3α—XZ—RF4—XZ—RSiγ (B2)
In the above formula (B1), RF3 is each independently Rf3—RFB—Oq3—.
In the above formula (B2), RF4 is —Rf4p3—RFB—Oq3—.
In the above formula, Rf3 is each independently a C1-16 alkyl group optionally substituted with one or more fluorine atoms.
In the C1-16 alkyl group optionally substituted with one or more fluorine atoms, the “C1-16 alkyl group” may be linear or branched, and is preferably a linear or branched C1-6 alkyl group, in particular C1-3 alkyl group, and more preferably a linear C1-6 alkyl group, in particular C1-3 alkyl group.
Rf3 is preferably a C1-16 alkyl group substituted with one or more fluorine atoms, more preferably a CF2H—C1-15 perfluoroalkylene group, and still more preferably a C1-16 perfluoroalkyl group.
The C1-16 perfluoroalkyl group may be linear or branched, and is preferably a linear or branched C1-6 perfluoroalkyl group, in particular C1-3 perfluoroalkyl group, more preferably a linear C1-6 perfluoroalkyl group, in particular C1-3 perfluoroalkyl group, and specifically —CF3, —CF2CF3, or —CF2CF2CF3.
In the above formula, Rf4 is a C1-6 alkylene group optionally substituted with one or more fluorine atoms.
In the C1-6 alkylene group optionally substituted with one or more fluorine atoms, the “C1-6 alkylene group” may be linear or branched, and is preferably a linear or branched C1-3 alkylene group, and more preferably a linear C1-3 alkylene group.
Rf4 is preferably a C1-6 alkylene group substituted with one or more fluorine atoms, more preferably a C1-6 perfluoroalkylene group, and still more preferably a C1-3 perfluoroalkylene group.
The C1-6 perfluoroalkylene group may be linear or branched, and is preferably a linear or branched C1-3 perfluoroalkylene group, more preferably a linear C1-3 perfluoroalkylene group, and specifically —CF2—, —CF2CF2—, or —CF2CF2CF2—.
In the above formula, p3 is 0 or 1. In one embodiment, p3 is 0. In another embodiment, p3 is 1.
In the above formulae, q3 is each independently 0 or 1. In one embodiment, q3 is 0. In another embodiment, q3 is 1.
In the above formulae (B1) and (B2), RFB is each independently a divalent fluoropolyether group.
RFB is a fluoropolyether group that is the same as RF, and has the same embodiments.
RFB is preferably a linear divalent fluoropolyether group. The linear divalent fluoropolyether group provides a relatively low viscosity, and improves applicability and handleability.
That is, RFB is preferably a group represented by the following formula:
—(OC6F12)α—(OC5F10)b—(OC4F8)c—(OC3RFa6)d—(OC2F4)e—(OCF2)f—
In one embodiment, RFB is each independently a group represented by any of the following formulae (f1) to (f6):
—(OC3F6)d—(OC2F4)e— (f1)
(OC4F8)c—(OC3F6)d—(OC2F4)e—(OCF2)f— (f2)
(R6—R7)g— (f3)
(R6—R7)g—Rr—(R7′—R6′)g′— (f4)
—(OC6F12)a—(OC5F10)b—(OC4F8)c—(OC3F6)d—(OC2F4)e—(OCF2)f— (f5)
—(OC6F12)a—(OC5F10)b—(OC4F8)c—(OC3F6)d—(OC2F4)e—(OCF2)f— (f6)
In one embodiment, RFB is a group represented by the above formula (f1) or (f2).
In one embodiment, RFB is a group represented by the above formula (f1).
In one embodiment, RFB is a group represented by the above formula (f2).
In one embodiment, RFB is a group represented by the above formula (f3) or (f4).
In one embodiment, RFB is a group represented by the above formula (f3).
In one embodiment, RFB is a group represented by the above formula (f4).
In one embodiment, RFB is a group represented by the above formula (f5).
In one embodiment, RFB is a group represented by the above formula (f6).
In the above formulae (B1) and (B2), RSi is each independently a monovalent group containing a Si atom to which a hydroxyl group, a hydrolyzable group, a hydrogen atom, or a monovalent organic group is bonded (hereinafter, also referred to as a “hydrolyzable silyl group”), and at least one RSi is a monovalent group containing a Si atom to which a hydroxyl group or a hydrolyzable group is bonded.
In a preferred embodiment, RSi is a monovalent group containing a Si atom to which a hydroxyl group or a hydrolyzable group is bonded.
In a preferred embodiment, RSi is a group represented by the following formula (S1), (S2), (S3), (S4), or (S5):
—SiR25n1R263-n1 (S2)
—SiRa1k1Rb1l1Rc1m1 (S3)
—CRd1k2Re1l2Rf1m2 (S4)
—NRg1Rh1 (S5)
In the above formulae, R25 is each independently a hydroxyl group or a hydrolyzable group.
R25 is preferably, each independently, a hydrolyzable group.
Preferably, R25 is each independently —ORj, —OCORj, —O—N═CRj2, —NRj2, —NHRj, —NCO, or a halogen (in these formulae, Rj represents a substituted or unsubstituted C1-4 alkyl group), and more preferably —ORj (that is, an alkoxy group). Examples of Rj include unsubstituted alkyl groups such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, and an isobutyl group; and substituted alkyl groups such as a chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group, is preferred, and a methyl group or an ethyl group is more preferred. In one embodiment, Rj is a methyl group, and in another embodiment, Rj is an ethyl group.
In the above formulae, R26 is each independently a hydrogen atom or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In R26, the monovalent organic group is preferably a C1-20 alkyl group, more preferably a C1-6 alkyl group, and still more preferably a methyl group.
In the above formulae, n1 is each independently an integer of 0 to 3 for each (SiR25n1R263-n1) unit. However, when RSi is a group represented by the formula (S1) or (S2), the RSi moiety at the end of the formula (B1) and the formula (B2) (hereinafter, also referred to simply as an “end moiety” of the formula (B1) and the formula (B2)) has at least one (SiR25n1R263-n1) unit wherein n1 is 1 to 3. That is, in such end moieties, not all n1 are 0 at the same time. In other words, in the end moieties of the formula (B1) and the formula (B2), at least one Si atom to which a hydroxyl group or a hydrolyzable group is bonded is present.
n1 is each independently an integer of preferably 1 to 3, more preferably 2 to 3, and still more preferably 3 for each (SiR25n1R263-n1) unit.
In the above formula, X11 is each independently a single bond or a divalent organic group. Such a divalent organic group is preferably —R41—Ox—R42—, wherein R41 and R42 are each independently a single bond or a C1-20 alkylene group, and x is 0 or 1. Such a C1-20 alkylene group may be linear or branched, but is preferably linear. Such a C1-20 alkylene group is preferably a C1-10 alkylene group, more preferably a C1-6 alkylene group, and still more preferably a C1-3 alkylene group.
In one embodiment, X11 is each independently a —C1-6 alkylene-O—C1-6 alkylene- or a —O—C1-6 alkylene-.
In a preferred embodiment, X11 is each independently a single bond or a linear C1-6 alkylene group, preferably a single bond or a linear C1-3 alkylene group, more preferably a single bond or a linear C1-2 alkylene group, and still more preferably a linear C1-2 alkylene group.
In the above formula, R27 is each independently a hydrogen atom or a monovalent organic group. Such a monovalent organic group is preferably a C1-20 alkyl group. Such a C1-20 alkyl group may be linear or branched, but is preferably linear.
In a preferred embodiment, R27 is each independently a hydrogen atom or a linear C1-6 alkyl group, preferably a hydrogen atom or a linear C1-3 alkyl group, and preferably a hydrogen atom or a methyl group.
In the above formula, t is each independently an integer of 2 or more.
In a preferred embodiment, t is each independently an integer of 2 to 10, preferably an integer of 2 to 6.
In the above formula, R28 is each independently a hydrogen atom, a halogen atom, or —X11—SiR25n1R263-n1. Such a halogen atom is preferably an iodine atom, a chlorine atom, or a fluorine atom, and more preferably a fluorine atom. In a preferred embodiment, R28 is a hydrogen atom.
In the above formula, R29 is each independently a single bond, an oxygen atom, an alkylene group having 1 to 6 carbon atoms, or an alkyleneoxy group having 1 to 6 carbon atoms.
In one embodiment, R29 is each independently an oxygen atom, an alkylene group having 1 to 6 carbon atoms, or an alkyleneoxy group having 1 to 6 carbon atoms.
In a preferred embodiment, R29 is a single bond.
In one embodiment, the formula (S1) is the following formula (S1-a):
In a preferred embodiment, the formula (S1) is the following formula (S1-b):
In the above formula, Rai is each independently —Z1—SiR21p1R22q1R23r1.
Z1 is each independently an oxygen atom or a divalent organic group. The structure denoted as Z1 hereinafter is bonded to (SiR21p1R22q1R23r1) on its right side.
In a preferred embodiment, Z1 is a divalent organic group.
In a preferred embodiment, Z1 does not include a group that forms a siloxane bond with the Si atom to which Z1 is bonded. Preferably, in the formula (S3), (Si—Z1—Si) does not contain a siloxane bond.
Z1 is preferably a C1-6 alkylene group, —(CH2)z1—O—(CH2)z2— (wherein z1 is an integer of 0 to 6, such as an integer of 1 to 6, and z2 is an integer of 0 to 6, such as an integer of 1 to 6), or —(CH2)z3-phenylene-(CH2)z4— (wherein z3 is an integer of 0 to 6, such as an integer of 1 to 6, and z4 is an integer of 0 to 6, such as an integer of 1 to 6). Such a C1-6 alkylene group may be linear or branched, but is preferably linear. These groups are optionally substituted with, for example, one or more substituents selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group, and a C2-6 alkynyl group, and are preferably unsubstituted.
In a preferred embodiment, Z1 is a C1-6 alkylene group or —(CH2)z3-phenylene-(CH2)z4—, preferably -phenylene-(CH2)z4—. When Z1 is such a group, light resistance, in particular ultraviolet resistance, can be further enhanced.
In another preferred embodiment, Z1 is a C1-3 alkylene group. In one embodiment, Z1 may be —CH2CH2CH2—. In another embodiment, Z1 may be —CH2CH2—.
R21 is each independently —Z1′—SiR21′p1′R22′q1′R23′r1′.
Z1′ is each independently an oxygen atom or a divalent organic group. The structure denoted as Z1′ hereinafter is bonded to (SiR21′p1′R22′q1′R23′r1′) on its right side.
In a preferred embodiment, Z1′ is a divalent organic group.
In a preferred embodiment, Z1′ does not include a group that forms a siloxane bond with the Si atom to which Z1′ is bonded. Preferably, in the formula (S3), (Si—Z1′—Si) does not contain a siloxane bond.
Z1′ is preferably a C1-6 alkylene group, —(CH2)z1′—O—(CH2)z2′— (wherein z1′ is an integer of 0 to 6, such as an integer of 1 to 6, and z2′ is an integer of 0 to 6, such as an integer of 1 to 6), or —(CH2)z3′-phenylene-(CH2)z4′— (wherein z3′ is an integer of 0 to 6, such as an integer of 1 to 6, and z4′ is an integer of 0 to 6, such as an integer of 1 to 6). Such a C1-6 alkylene group may be linear or branched, but is preferably linear. These groups are optionally substituted with, for example, one or more substituents selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group, and a C2-6 alkynyl group, and are preferably unsubstituted.
In a preferred embodiment, Z1′ is a C1-6 alkylene group or —(CH2)z3′-phenylene-(CH2)z4′—, preferably -phenylene-(CH2)z4′—. When Z1′ is such a group, light resistance, in particular ultraviolet resistance, can be further enhanced.
In another preferred embodiment, Z1′ is a C1-3 alkylene group. In one embodiment, Z1′ may be —CH2CH2CH2—. In another embodiment, Z1′ may be —CH2CH2—.
R21′ is each independently —Z1″—SiR22″g1″R23″r1′.
Z1″ is each independently an oxygen atom or a divalent organic group. The structure denoted as Z1″ hereinafter is bonded to (SiR22″q1″R23″r1″) on its right side.
In a preferred embodiment, Z1″ is a divalent organic group.
In a preferred embodiment, Z1″ does not include a group that forms a siloxane bond with the Si atom to which Z1″ is bonded. Preferably, in the formula (S3), (Si—Z1″—Si) does not contain a siloxane bond.
Z1″ is preferably a C1-6 alkylene group, —(CH2)z1″—O—(CH2)z2″— (wherein z1″ is an integer of 0 to 6, such as an integer of 1 to 6, and z2″ is an integer of 0 to 6, such as an integer of 1 to 6), or —(CH2)z3″-phenylene-(CH2)z4″— (wherein z3″ is an integer of 0 to 6, such as an integer of 1 to 6, and z4″ is an integer of 0 to 6, such as an integer of 1 to 6). Such a C1-6 alkylene group may be linear or branched, but is preferably linear. These groups are optionally substituted with, for example, one or more substituents selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group, and a C2-6 alkynyl group, and are preferably unsubstituted.
In a preferred embodiment, Z1″ is a C1-6 alkylene group or —(CH2)z3″-phenylene-(CH2)z4″—, preferably -phenylene-(CH2)z4″—. When Z1″ is such a group, light resistance, in particular ultraviolet resistance, can be further enhanced.
In another preferred embodiment, Z1″ is a C1-3 alkylene group. In one embodiment, Z1″ may be —CH2CH2CH2—. In another embodiment, Z1″ may be —CH2CH2—.
R22″ is each independently a hydroxyl group or a hydrolyzable group.
R22″ is preferably, each independently, a hydrolyzable group.
Preferably, R22″ is each independently —ORj, —OCORj, —O—N═CRj2, —NRj2, —NHRj, —NCO, or a halogen (in these formulae, Rj represents a substituted or unsubstituted C1-4 alkyl group), and more preferably —ORj (that is, an alkoxy group). Examples of Rj include unsubstituted alkyl groups such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, and an isobutyl group; and substituted alkyl groups such as a chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group, is preferred, and a methyl group or an ethyl group is more preferred. In one embodiment, Rj is a methyl group, and in another embodiment, Rj is an ethyl group.
R23″ is each independently a hydrogen atom or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In R23″, the monovalent organic group is preferably a C1-20 alkyl group, more preferably a C1-6 alkyl group, and still more preferably a methyl group.
q1″ is each independently an integer of 0 to 3, and r1″ is each independently an integer of 0 to 3. The sum of q1″ and r1″ is 3 in the (SiR22″q1″R23″r1″) unit.
q1″ is each independently an integer of preferably 1 to 3, more preferably 2 to 3, and still more preferably 3 for each (SiR22″q1″R23″r1″) unit.
R22′ is each independently a hydroxyl group or a hydrolyzable group.
R22′ is preferably, each independently, a hydrolyzable group.
Preferably, R22′ is each independently —ORj, —OCORj, —O—N═CRj2, —NRj2, —NHRj, —NCO, or a halogen (in these formulae, Rj represents a substituted or unsubstituted C1-4 alkyl group), and more preferably —ORj (that is, an alkoxy group). Examples of Rj include unsubstituted alkyl groups such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, and an isobutyl group; and substituted alkyl groups such as a chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group, is preferred, and a methyl group or an ethyl group is more preferred. In one embodiment, Rj is a methyl group, and in another embodiment, Rj is an ethyl group.
R23′ is each independently a hydrogen atom or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In R23′, the monovalent organic group is preferably a C1-20 alkyl group, more preferably a C1-6 alkyl group, and still more preferably a methyl group.
p1′ is each independently an integer 0 to 3, q1′ is each independently an integer of 0 to 3, and r1′ is each independently an integer of 0 to 3. The sum of p′, q1′, and r1′ is 3 in the (SiR21′p1′R22′q1′R23′r1′) unit.
In one embodiment, p1′ is 0.
In one embodiment, p1′ may be each independently an integer of 1 to 3, an integer of 2 to 3, or 3 for each (SiR21′p1′R22′q1′R23′r1′) unit. In a preferred embodiment, p1′ is 3.
In one embodiment, q1′ is each independently an integer of 1 to 3, preferably an integer of 2 to 3, and more preferably 3 for each (SiR21′p1′R22′q1′R23′r1′) unit.
In one embodiment, p1′ is 0, and q1′ is each independently an integer of 1 to 3, preferably an integer of 2 to 3, and more preferably 3 for each (SiR21′p1′R22′q1′R23′r1′) unit.
R22 is each independently a hydroxyl group or a hydrolyzable group.
R22 is preferably, each independently, a hydrolyzable group.
Preferably, R22 is each independently —ORj, —OCORj, —O—N═CRj2, —NRj2, —NHRj, —NCO, or a halogen (in these formulae, Rj represents a substituted or unsubstituted C1-4 alkyl group), and more preferably —ORj (that is, an alkoxy group). Examples of Rj include unsubstituted alkyl groups such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, and an isobutyl group; and substituted alkyl groups such as a chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group, is preferred, and a methyl group or an ethyl group is more preferred. In one embodiment, Rj is a methyl group, and in another embodiment, Rj is an ethyl group.
R23 is each independently a hydrogen atom or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In R23, the monovalent organic group is preferably a C1-20 alkyl group, more preferably a C1-6 alkyl group, and still more preferably a methyl group.
p1 is each independently an integer 0 to 3, q1 is each independently an integer of 0 to 3, and r1 is each independently an integer of 0 to 3. The sum of p1, q1, and r1 is 3 in the (SiR21p1R22q1R23r1) unit.
In one embodiment, p1 is 0.
In one embodiment, p1 may be each independently an integer of 1 to 3, an integer of 2 to 3, or 3 for each (SiR21p1R22q1R23r1) unit. In a preferred embodiment, p1 is 3.
In one embodiment, q1 is each independently an integer of 1 to 3, preferably an integer of 2 to 3, and more preferably 3 for each (SiR21p1R22q1R23r1) unit.
In one embodiment, p1 is 0, and q1 is each independently an integer of 1 to 3, preferably an integer of 2 to 3, and still more preferably 3 for each (SiR21p1R22q1R23r1) unit.
In the above formula, Rb1 is each independently a hydroxyl group or a hydrolyzable group.
Rb1 is preferably, each independently, a hydrolyzable group.
Preferably, Rb1 is each independently —ORj, —OCORj, —O—N═CRj2, —NRj2, —NHRj, —NCO, or a halogen (in these formulae, Rj represents a substituted or unsubstituted C1-4 alkyl group), and more preferably —ORj (that is, an alkoxy group). Examples of Rj include unsubstituted alkyl groups such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, and an isobutyl group; and substituted alkyl groups such as a chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group, is preferred, and a methyl group or an ethyl group is more preferred. In one embodiment, Rj is a methyl group, and in another embodiment, Rj is an ethyl group.
In the above formula, Rc1 is each independently a hydrogen atom or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In Rc1, the monovalent organic group is preferably a C1-20 alkyl group, more preferably a C1-6 alkyl group, and still more preferably a methyl group.
k1 is each independently an integer 0 to 3, l1 is each independently an integer of 0 to 3, and m1 is each independently an integer of 0 to 3. The sum of k1, l1, and m1 is 3 in the (SiRa1k1Rb1l1Rc1m1) unit.
In one embodiment, k1 is each independently an integer of 1 to 3, preferably 2 or 3, and more preferably 3 for each (SiRa1k1Rb1l1Rc1m1) unit. In a preferred embodiment, k1 is 3.
In the above formulae (B1) and (B2), when RSi is a group represented by the formula (S3), preferably, at least two Si atoms to which a hydroxyl group or a hydrolyzable group is bonded are present in the end moieties of the formula (B1) and the formula (B2).
In a preferred embodiment, the group represented by the formula (S3) has any one of —Z1—SiR22q1R23r1 (wherein q1 is an integer of 1 to 3, preferably 2 or 3, and more preferably 3, and r1 is an integer of 0 to 2), —Z1′—SiR22′q1′R23′r1′ (wherein q1′ is an integer of 1 to 3, preferably 2 or 3, and more preferably 3, and r1′ is an integer of 0 to 2), and —Z1″—SiR22″q1″R23″r1″ (wherein q1″ is an integer of 1 to 3, preferably 2 or 3, and more preferably 3, and r1″ is an integer of 0 to 2). Z1, Z1′, Z1″, R22, R23, R22′, R23′, R22″, and R23″ are the same as defined above.
In a preferred embodiment, when R21′ is present in the formula (S3), q1″ is an integer of 1 to 3, preferably 2 or 3, and more preferably 3 in at least one, preferably all of R21′ groups.
In a preferred embodiment, when R21 is present in the formula (S3), p1′ is 0, and q1′ is an integer of 1 to 3, preferably 2 or 3, and more preferably 3 in at least one, preferably all of R21 groups.
In a preferred embodiment, when Ra1 is present in the formula (S3), p1 is 0, and q1 is an integer of 1 to 3, preferably 2 or 3, and more preferably 3 in at least one, preferably all of Ra1 groups.
In a preferred embodiment, in the formula (S3), k1 is 2 or 3, preferably 3, p1 is 0, and q1 is 2 or 3, preferably 3.
Rd1 is each independently —Z2—CR31p2R32q2R33r2.
Z2 is each independently a single bond, an oxygen atom, or a divalent organic group. The structure denoted as Z2 hereinafter is bonded to (CR31p2R32q2R33r2) on its right side.
In a preferred embodiment, Z2 is a divalent organic group.
Z2 is preferably a C1-6 alkylene group, —(CH2)z5—O—(CH2)z6— (wherein z5 is an integer of 0 to 6, such as an integer of 1 to 6, and z6 is an integer of 0 to 6, such as an integer of 1 to 6), or —(CH2)z7-phenylene-(CH2)z8— (wherein z7 is an integer of 0 to 6, such as an integer of 1 to 6, and z8 is an integer of 0 to 6, such as an integer of 1 to 6). Such a C1-6 alkylene group may be linear or branched, but is preferably linear. These groups are optionally substituted with, for example, one or more substituents selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group, and a C2-6 alkynyl group, and are preferably unsubstituted.
In a preferred embodiment, Z2 is a C1-6 alkylene group or —(CH2)z7-phenylene-(CH2)z8—, preferably -phenylene-(CH2)z8—. When Z2 is such a group, light resistance, in particular ultraviolet resistance, can be further enhanced.
In another preferred embodiment, Z2 is a C1-3 alkylene group. In one embodiment, Z2 may be —CH2CH2CH2—. In another embodiment, Z2 may be —CH2CH2—.
R31 is each independently —Z2′—CR32′q2′R33′r2′.
Z2′ is each independently a single bond, an oxygen atom, or a divalent organic group. The structure denoted as Z2′ hereinafter is bonded to (CR32′q2′R33′r2′) on its right side.
Z2′ is preferably a C1-6 alkylene group, —(CH2)z5′—O—(CH2)z6′— (wherein z5′ is an integer of 0 to 6, such as an integer of 1 to 6, and z6′ is an integer of 0 to 6, such as an integer of 1 to 6), or —(CH2)z7′-phenylene-(CH2)z8′— (wherein z7′ is an integer of 0 to 6, such as an integer of 1 to 6, and z8′ is an integer of 0 to 6, such as an integer of 1 to 6). Such a C1-6 alkylene group may be linear or branched, but is preferably linear. These groups are optionally substituted with, for example, one or more substituents selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group, and a C2-6 alkynyl group, and are preferably unsubstituted.
In a preferred embodiment, Z2′ is a C1-6 alkylene group or —(CH2)z7′-phenylene-(CH2)z8′—, preferably -phenylene-(CH2)z8′—. When Z2′ is such a group, light resistance, in particular ultraviolet resistance, can be further enhanced.
In another preferred embodiment, Z2′ is a C1-3 alkylene group. In one embodiment, Z2′ may be —CH2CH2CH2—. In another embodiment, Z2′ may be —CH2CH2—.
R32′ is each independently —Z3—SiR34n2R353-n2.
Z3 is each independently a single bond, an oxygen atom, or a divalent organic group. The structure denoted as Z3 hereinafter is bonded to (SiR34n2R353-n2) on its right side.
In one embodiment, Z3 is an oxygen atom.
In one embodiment, Z3 is a divalent organic group.
Z3 is preferably a C1-6 alkylene group, —(CH2)z5″—O—(CH2)z6″— (wherein z5″ is an integer of 0 to 6, such as an integer of 1 to 6, and z6″ is an integer of 0 to 6, such as an integer of 1 to 6), or —(CH2)z7″-phenylene-(CH2)z8″— (wherein z7″ is an integer of 0 to 6, such as an integer of 1 to 6, and z8″ is an integer of 0 to 6, such as an integer of 1 to 6). Such a C1-6 alkylene group may be linear or branched, but is preferably linear. These groups are optionally substituted with, for example, one or more substituents selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group, and a C2-6 alkynyl group, and are preferably unsubstituted.
In a preferred embodiment, Z3 is a C1-6 alkylene group or —(CH2)z7″-phenylene-(CH2)z8″—, preferably -phenylene-(CH2)z8″—. When Z3 is such a group, light resistance, in particular ultraviolet resistance, can be further enhanced.
In another preferred embodiment, Z3 is a C1-3 alkylene group. In one embodiment, Z3 may be —CH2CH2CH2—. In another embodiment, Z3 may be —CH2CH2—.
R34 is each independently a hydroxyl group or a hydrolyzable group.
R34 is preferably, each independently, a hydrolyzable group.
Preferably, R34 is each independently —ORj, —OCORj, —O—N═CRj2, —NRj2, —NHRj, —NCO, or a halogen (in these formulae, Rj represents a substituted or unsubstituted C1-4 alkyl group), and more preferably —ORj (that is, an alkoxy group). Examples of Rj include unsubstituted alkyl groups such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a n-butyl group, and an isobutyl group; and substituted alkyl groups such as a chloromethyl group. Among them, an alkyl group, particularly an unsubstituted alkyl group, is preferred, and a methyl group or an ethyl group is more preferred. In one embodiment, Rj is a methyl group, and in another embodiment, Rj is an ethyl group.
R35 is each independently a hydrogen atom or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In R35, the monovalent organic group is preferably a C1-20 alkyl group, more preferably a C1-6 alkyl group, and still more preferably a methyl group.
In the above formula, n2 is each independently an integer of 0 to 3 for each (SiR34n2R353-n2) unit. However, when RSi is a group represented by the formula (S4), the end moieties of the formula (B1) and the formula (B2) have at least one (SiR34n2R353-n2) unit wherein n2 is 1 to 3. That is, in such end moieties, not all n2 are 0 at the same time. In other words, in the end moieties of the formula (B1) and the formula (B2), at least one Si atom to which a hydroxyl group or a hydrolyzable group is bonded is present.
n2 is each independently an integer of preferably 1 to 3, more preferably 2 to 3, and still more preferably 3 for each (SiR34n2R353-n2) unit.
R33′ is each independently a hydrogen atom, a hydroxyl group, or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In R33′, the monovalent organic group is preferably a C1-20 alkyl group or —(C3H2s)t1— (O—C3H2s)t2 (wherein s is an integer of 1 to 6, preferably an integer of 2 to 4, t1 is 1 or 0, preferably 0, and t2 is an integer of 1 to 20, preferably an integer of 2 to 10, and more preferably an integer of 2 to 6), more preferably a C1-20 alkyl group, still more preferably a C1-6 alkyl group, and particularly preferably a methyl group.
In one embodiment, R33′ is a hydroxyl group.
In another embodiment, R33′ is a monovalent organic group, preferably a C1-20 alkyl group, and more preferably a C1-6 alkyl group.
q2′ is each independently an integer of 0 to 3, and r2′ is each independently an integer of 0 to 3. The sum of q2′ and r2′ is 3 in the (CR32′q2′R33′r2′) unit.
q2′ is each independently an integer of preferably 1 to 3, more preferably 2 to 3, and still more preferably 3 for each (CR32′q2′R33′r2′) unit.
R32 is each independently —Z3—SiR34n2R353-n2. Such —Z3—SiR34n2R353-n2 has the same definition as described for R32′.
R33′ is each independently a hydrogen atom, a hydroxyl group, or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In R33, the monovalent organic group is preferably a C1-20 alkyl group or —(C3H2s)t1—(O—C3H2s)t2 (wherein s is an integer of 1 to 6, preferably an integer of 2 to 4, t1 is 1 or 0, preferably 0, and t2 is an integer of 1 to 20, preferably an integer of 2 to 10, and more preferably an integer of 2 to 6), more preferably a C1-20 alkyl group, still more preferably a C1-6 alkyl group, and particularly preferably a methyl group.
In one embodiment, R33 is a hydroxyl group.
In another embodiment, R33 is a monovalent organic group, preferably a C1-20 alkyl group, and more preferably a C1-6 alkyl group.
p2 is each independently an integer of 0 to 3, q2 is each independently an integer of 0 to 3, and r2 is each independently an integer of 0 to 3. The sum of p2, q2′ and r2 is 3 in the (CR31p2R32q2R33r2) unit.
In one embodiment, p2 is 0.
In one embodiment, p2 may be each independently an integer of 1 to 3, an integer of 2 to 3, or 3 for each (CR31p2R32q2R33r2) unit. In a preferred embodiment, p2 is 3.
In one embodiment, q2 is each independently an integer of 1 to 3, preferably an integer of 2 to 3, and more preferably 3 for each (CR31p2R32q2R33r2) unit.
In one embodiment, p2 is 0, and q2 is each independently an integer of 1 to 3, preferably an integer of 2 to 3, and still more preferably 3 for each (CR31p2R32q2R33r2) unit.
Re1 is each independently —Z3—SiR34n2R353-n2. Such —Z3—SiR34n2R353-n2 has the same definition as described for R32′.
Rf1 is each independently a hydrogen atom, a hydroxyl group, or a monovalent organic group. Such a monovalent organic group is a monovalent organic group excluding the above hydrolyzable group.
In Rf1, the monovalent organic group is preferably a C1-20 alkyl group or —(C3H2s)t1—(O—C3H2s)t2 (wherein s is an integer of 1 to 6, preferably an integer of 2 to 4, t1 is 1 or 0, preferably 0, and t2 is an integer of 1 to 20, preferably an integer of 2 to 10, and more preferably an integer of 2 to 6), more preferably a C1-20 alkyl group, still more preferably a C1-6 alkyl group, and particularly preferably a methyl group.
In one embodiment, Rf1 is a hydroxyl group.
In another embodiment, Rf1 is a monovalent organic group, preferably a C1-20 alkyl group, and more preferably a C1-6 alkyl group.
k2 is each independently an integer 0 to 3, l2 is each independently an integer of 0 to 3, and m2 is each independently an integer of 0 to 3. The sum of k2, l2, and m2 is 3 in the (CRd1k2Re1l2Rf1m2) unit.
In the above formulae (B1) and (B2), when RSi is a group represented by the formula (S4), preferably, at least two Si atoms to which a hydroxyl group or a hydrolyzable group is bonded are present in the end moieties of the formula (B1) and the formula (B2).
In one embodiment, when RSi is a group represented by the formula (S4), 2 or more, for example, 2 to 27, preferably 2 to 9, more preferably 2 to 6, still more preferably 2 to 3, and particularly preferably 3 (SiR34n2R353-n2) units wherein n2 is 1 to 3, preferably 2 or 3, and more preferably 3 are present in each end moiety of the formula (B1) and the formula (B2).
In a preferred embodiment, when R32′ is present in the formula (S4), n2 is an integer of 1 to 3, preferably 2 or 3, and more preferably 3 in at least one, preferably all of R32′ groups.
In a preferred embodiment, when R32 is present in the formula (S4), n2 is an integer of 1 to 3, preferably 2 or 3, and more preferably 3 in at least one, preferably all of R32 groups.
In a preferred embodiment, when Re1 is present in the formula (S4), n2 is an integer of 1 to 3, preferably 2 or 3, and more preferably 3 in at least one, preferably all of Rai groups.
In a preferred embodiment, in the formula (S4), k2 is 0, l2 is 2 or 3, preferably 3, and n2 is 2 or 3, preferably 3.
Rg1 and Rh1 are each independently —Z4—SiR25n1R263-n1, —Z4—SiRa1k1Rb1l1Rc1m1, or —Z4—CRd1k2Re1l2Rf1m2. Here, R25, R26, Ra1, Rb2, Rc1, Rd1, Re1, Rf1, n1, k1, l1, m1, k2, l2, and m2 are the same as defined above.
In a preferred embodiment, Rg1 and Rh1 are each independently —Z4—SiR25n1R263-n1.
Z4 is each independently a single bond, an oxygen atom, or a divalent organic group. The structure denoted as Z4 hereinafter is bonded to (SiR25n1R263-n1) on its right side.
In one embodiment, Z4 is an oxygen atom.
In one embodiment, Z4 is a divalent organic group.
Z4 is preferably a C1-6 alkylene group, —(CH2)z5″—O—(CH2)z6″— (wherein z5″ is an integer of 0 to 6, such as an integer of 1 to 6, and z6″ is an integer of 0 to 6, such as an integer of 1 to 6), or —(CH2)z7″-phenylene-(CH2)z8″— (wherein z7″ is an integer of 0 to 6, such as an integer of 1 to 6, and z8″ is an integer of 0 to 6, such as an integer of 1 to 6). Such a C1-6 alkylene group may be linear or branched, but is preferably linear. These groups are optionally substituted with, for example, one or more substituents selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group, and a C2-6 alkynyl group, and are preferably unsubstituted.
In a preferred embodiment, Z4 is a C1-6 alkylene group or —(CH2)z7″-phenylene-(CH2)z8″—, preferably -phenylene-(CH2)z8″—. When Z3 is such a group, light resistance, in particular ultraviolet resistance, can be further enhanced.
In another preferred embodiment, Z4 is a C1-3 alkylene group. In one embodiment, Z4 may be —CH2CH2CH2—. In another embodiment, Z4 may be —CH2CH2—.
In one embodiment, RSi is a group represented by the formula (S2), (S3), (S4), or (S5). These compounds are capable of forming a cured product layer having high surface lubricity.
In one embodiment, RSi is a group represented by the formula (S3), (S4), or (S5). These compounds have a plurality of hydrolyzable groups at one end, and are therefore capable of forming a cured product layer that firmly adheres to a substrate and that has high abrasion durability.
In one embodiment, RSi is a group represented by the formula (S3) or (S4). These compounds can have a plurality of hydrolyzable groups branched from one Si atom or C atom at one end, and are therefore capable of forming a cured product layer having higher abrasion durability.
In one embodiment, RSi is a group represented by the formula (S1).
In one embodiment, RSi is a group represented by the formula (S2).
In one embodiment, RSi is a group represented by the formula (S3).
In one embodiment, RSi is a group represented by the formula (S4).
In one embodiment, RSi is a group represented by the formula (S5).
In the above formulae (B1) and (B2), XZ is interpreted as a linker connecting fluoropolyether moieties (RF3 and RF4), which mainly provide water-repellency, surface lubricity, and the like, to a moiety (RSi) providing a binding ability to a substrate. Accordingly, such XZ may be a single bond or any group as long as the compounds represented by the formulae (B1) and (B2) can stably exist.
In the above formula (B1), α is an integer of 1 to 9, and β is an integer of 1 to 9. These α and β may vary depending on the valence of XZ. The sum of α and β is the same as the valence of XZ. For example, when XZ is a decavalent organic group, the sum of α and β is 10; for example, a case where α is 9 and β is 1, α is 5 and β is 5, or α is 1 and β is 9, can be considered. When XZ is a divalent organic group, α and β are 1.
In the above formula (B2), γ is an integer of 1 to 9. γ may vary depending on the valence of XZ. That is, γ is a value obtained by subtracting 1 from the valence of XZ.
XZ is each independently a single bond or a di- to decavalent organic group.
The di- to decavalent organic group in XZ is preferably a di- to octavalent organic group. In one embodiment, such a di- to decavalent organic group is preferably a di- to tetravalent organic group, and more preferably a divalent organic group. In another embodiment, such a di- to decavalent organic group is preferably a tri- to octavalent organic group, and more preferably a tri- to hexavalent organic group.
In one embodiment, XZ is a single bond or a divalent organic group, α is 1, and β is 1.
In one embodiment, XZ is a single bond or a divalent organic group, and γ is 1.
In one embodiment, XZ is a tri- to hexavalent organic group, α is 1, and β is 2 to 5.
In one embodiment, XZ is a tri- to hexavalent organic group, and γ is 2 to 5.
In one embodiment, XZ is a trivalent organic group, α is 1, and β is 2.
In one embodiment, XZ is a trivalent organic group, and γ is 2.
When XZ is a single bond or a divalent organic group, the formulae (B1) and (B2) are represented by the following formulae (B1′) and (B2′), respectively.
RF3—XZ—RSi (B1′)
RSi—XZ—RF4—XZ—RSi (B2′)
In one embodiment, XZ is a single bond.
In another embodiment, XZ is a divalent organic group.
In one embodiment, examples of XZ include a single bond or a divalent organic group represented by the following formula:
(R51)p5—(X51)q5—
In a preferred embodiment, XZ is each independently —(R51)p5—(X51)q5—R52—. R52 represents a single bond, —(CH2)t5—, or an o-, m- or p-phenylene group, and is preferably —(CH2)t5—. t5 is an integer of 1 to 20, preferably an integer of 2 to 6, and more preferably an integer of 2 to 3. Here, R52 (typically a hydrogen atom of R52) is optionally substituted with one or more substituents selected from a fluorine atom, a C1-3 alkyl group, and a C1-3 fluoroalkyl group. In a preferred embodiment, R56 is not substituted with any of these groups.
Preferably, XZ may be each independently
More preferably, XZ is each independently
More preferably, XZ may be each independently a single bond,
In a preferred embodiment, XZ may be each independently
In a preferred embodiment, XZ may be each independently
In one embodiment, XZ is each independently
In the above formula, —(CVH2v)— may be linear or branched, and it may be, for example, —CH2CH2—, —CH2CH2CH2—, —CH(CH3)—, or —CH(CH3)CH2—.
XZ is each independently optionally substituted with one or more substituents selected from a fluorine atom, a C1-3 alkyl group, and a C1-3 fluoroalkyl group (preferably a C1-3 perfluoroalkyl group). In one embodiment, XZ is unsubstituted.
In each formula, XZ is bonded to RF3 or RF4 on its left side, and bonded to RSi on its right side.
In one embodiment, XZ may be each independently a group other than an —O—C1-6 alkylene group.
In another embodiment, examples of XZ include the following groups:
Specific examples of XZ include:
In still another embodiment, XZ is each independently a group represented by the formula: —(R16)x1—(CFR17)y1—(CH2)z1—. In the formula, x1, y1, and z1 are each independently an integer of 0 to 10, the sum of x1, y1, and z1 is 1 or more, and the occurrence order of the respective repeating units enclosed in parentheses is not limited in the formula.
In the above formula, R16 is each independently an oxygen atom, phenylene, carbazolylene, —NR18— (in the formula, R18 represents a hydrogen atom or an organic group), or a divalent organic group. Preferably, R18 is an oxygen atom or a divalent polar group.
Examples of the “divalent polar group” include, but are not limited to, —C(O)—, —C(═NR19)—, and —C(O)NR19— (in these formulae, R19 represents a hydrogen atom or a lower alkyl group). The “lower alkyl group” is, for example, an alkyl group having 1 to 6 carbon atoms, such as methyl, ethyl, or n-propyl, that is optionally substituted with one or more fluorine atoms.
In the above formula, R17 is each independently a hydrogen atom, a fluorine atom, or a lower fluoroalkyl group, and is preferably a fluorine atom. The “lower fluoroalkyl group” is, for example, a fluoroalkyl group having 1 to 6 carbon atoms, preferably 1 to 3 carbon atoms, preferably a perfluoroalkyl group having 1 to 3 carbon atoms, more preferably a trifluoromethyl group or a pentafluoroethyl group, and still more preferably a trifluoromethyl group.
In still another embodiment, examples of XZ include the following groups:
The radical scavenging group is not limited as long as it can scavenge a radical generated by light irradiation, and examples thereof include residues of benzophenones, benzotriazoles, benzoates, phenyl salicylates, crotonic acids, malonates, organoacrylates, hindered amines, hindered phenols, and triazines.
The UV absorbing group is not limited as long as it can absorb ultraviolet rays, and examples thereof include residues of benzotriazoles, hydroxybenzophenones, esters of substituted and unsubstituted benzoic acid or salicylic acid compounds, acrylates or alkoxy cinnamates, oxamides, oxanilides, benzoxazinones, and benzoxazoles.
In a preferred embodiment, examples of the preferred radical scavenging group or UV absorbing group include:
In this embodiment, XZ may be each independently a tri- to decavalent organic group.
In still another embodiment, examples of XZ include the following group:
In one embodiment, R25 is a single bond, a C1-20 alkylene group, a C3-20 cycloalkylene group, a C5-20 arylene group, —R57—X58—R59—, —X58—R59—, or —R57—X58—. R57 and R59 are each independently a single bond, a C1-20 alkylene group, a C3-20 cycloalkylene group, or a C5-20 arylene group. X58 is —O—, —S—, —CO—, —O—CO—, or —COO—.
In one embodiment, R26 and R27 are each independently a hydrocarbon, or a group having at least one atom selected from N, O, and S at a terminal or in the main chain of a hydrocarbon, and preferred examples thereof include a C1-6 alkyl group, —R36—R37—R36, and —R36—CHR382—. Here, R36 is each independently a single bond or an alkyl group having 1 to 6 carbon atoms, preferably an alkyl group having 1 to 6 carbon atoms. R37 is N, O, or S, preferably N or O. R38 is —R45—R46—R45—, —R46—R45—, or —R45—R46—. Here, R45 is each independently an alkyl group having 1 to 6 carbon atoms. R46 is N, O, or S, preferably O.
In this embodiment, XZ may be each independently a tri- to decavalent organic group.
In still another embodiment, examples of XZ include a group represented by the following:
Xa is a single bond or divalent linking group directly bonded to the isocyanuric ring. Xa is preferably a single bond, an alkylene group, or a divalent group containing at least one bond selected from the group consisting of an ether bond, an ester bond, an amide bond, and a sulfide bond, and more preferably a single bond, an alkylene group having 1 to 10 carbon atoms, or a divalent hydrocarbon group having 1 to 10 carbon atoms and containing at least one bond selected from the group consisting of an ether bond, an ester bond, an amide bond, and a sulfide bond.
Xa is still more preferably a group represented by the following formula:
—(CX121X122)x1—(Xa1)y1—(CX123X124)z1—
Xa1 is preferably —O— or —C(═O)O—.
Xa is particularly preferably
—(CF2)m11—(CH2)m12—O—(CH2)m13—
—(CF2)m14—(CH2)m15—O—CH2CH(OH)—(CH2)m16—
—(CF2)m17—(CH2)m18—
—(CF2)m19—(CH2)m20—O—CH2CH(OSi(OCH3)3)—(CH2)m21—
—(CH2)m22—
Xa is not limited, and specific examples thereof include —CH2—, —C2H4—, —C3H6—, —C4H8—, —C4H8—O—CH2—, —COO—CH2—CH(OH)—CH2—, —(CF2)n5— (n5 is an integer of 0 to 4), —(CF2)n5—(CH2)m5— (n5 and m5 are each independently an integer of 0 to 4), —CF2CF2CH2OCH2CH(OH)CH2—, and —CF2CF2CH2OCH2CH(OSi(OCH3)3) CH2—.
In this embodiment, XZ may be each independently a di- or trivalent organic group.
The average molecular weight of the fluoropolyether group-containing silane compound represented by the above formula (B1) or formula (B2) may be, but is not limited to, 5×102 to 1×105. In such a range, having an average molecular weight of 1,000 to 32,000, more preferably 1,500 to 8,000, is, more preferred since it provides a good balance among the viscosity of the composition, the solubility of each component, and the physical properties of the cured product. The “average molecular weight” refers to a number average molecular weight, and the “average molecular weight” is a value obtained by 19F-NMR measurement.
The fluoropolyether group-containing silane compound represented by the above formula (B1) or formula (B2) can be obtained by, for example, methods known per se, such as the methods described in WO 97/07155 A, JP 2008-534696 A, JP 2014-218639 A, JP 2017-82194 A, and others.
In another preferred embodiment, the fluoropolyether group-containing silane compound is a compound represented by the following formula (B3):
R39j—R38—NR37CO—(RF4—CONR37—R36—NR37CO)r—RF4—CONR37—R38—R39j (B3)
In the formula (B3), RF4, Rf4, RFB, R25, R26, n1, p3, and q3 are the same as described with respect to the above formulae (B1) and (B2), and include the same embodiments.
In the above formula (B3), R38 is each independently a (j+1)-valent organic group.
R38 is a group that acts as a linker connecting R39 to the amide bond (CONR32). R38 each independently at each occurrence represents a (j+1)-valent organic group. Here, the value of j represents the number of groups containing silicon atoms present at the ends of the above fluoropolyether group-containing silane compound (B3), and the value is in the range of 1 to 9. Thus, R38 independently at each occurrence represents a di- to decavalent organic group. Accordingly, R38 may be any group as long as it is a di- to decavalent organic group that allows the above fluoropolyether group-containing silane compound (B3) to stably exist. Specific examples of R38 are the same as XZ in the above formulae (B1) and (B2), and may include the same embodiments. R38 is preferably a di- to heptavalent, more preferably a di- to tetravalent, and still more preferably a divalent organic group.
It is preferable that R38 does not have a heteroatom or aromatic structure on the molecular chain directly connecting R39 and the amide bond, and it is more preferable that R38 does not have an aromatic structure. R38 is preferably an aliphatic hydrocarbon group that optionally has a heteroatom in some cases, more preferably an unsubstituted aliphatic hydrocarbon, and still more preferably a divalent alkylene group. R38 is more preferably a C1-20 alkylene group, still more preferably a C1-6 alkylene group, and particularly specifically a methylene group, an ethylene group, a propylene group, a methylethylene group, a butylene group, a hexamethylene group, or the like. Two R38 present in the above fluoropolyether group-containing silane compound (B3) may be the same as or different from each other, but it is preferable that they are the same since it makes preparation of the compound easier. In addition, while R38 has (j+1) bonds, it does not matter which of the bonds is used to be bonded to the —C(═O)—NR37— moiety.
In the above formula (B3), j is each independently an integer of 1 to 9, preferably an integer of 1 to 6, more preferably an integer of 1 to 3, and still more preferably 1.
In the above formula (B3), R36 is each independently a divalent organic group.
R36 is a divalent organic group that connects the structures represented by —C(═O)NR37— positioned at both terminals thereof. The definition of “divalent organic group” is the same as that for the case where R38 is a divalent organic group, and R36 is preferably a divalent alkylene group, more preferably a C1-20 alkylene group, still more preferably a C1-6 alkylene group, and particularly specifically a methylene group, an ethylene group, a propylene group, a methylethylene group, a butylene group, a hexamethylene group, or the like. Also, R36 is a group that connects two —C(═O)NR37— moieties, and the two bonds that R36 has, as long as they can prepare a stable compound, may be bonded to either of the —C(═O)NR37— moieties on both sides thereof. For example, when R36 is a methylethylene group (—CH(CH3)CH2—) in the formula (B3), the CH2— portion of the methylethylene group may be bonded to the —C(═O)NR37— moiety on the right side in the formula (B3) or to the —C(═O)NR37— moiety on the left side. The R36 moiety can be introduced by, for example, allowing a diamine to act on a compound having reactive functional groups at both ends of RF4 that can form a bond with R38 or R36 via an amide bond. The number of R36 moieties in the molecular chain (in other words, the value of r) can be manipulated by adjusting the quantity relationship of the reactants.
In a preferred embodiment, R38 and R36 are both divalent alkylene groups.
In the above formula (B3), R37 is each independently a hydrogen atom or a monovalent organic group having 1 to 8 carbon atoms.
The monovalent organic group having 1 to 8 carbon atoms in R37 is preferably a C1-8 alkyl group, a C3-8 cycloalkyl group, or a C5-s aryl group, more preferably a C1-6 alkyl group or a phenyl group, still more preferably a C1-3 alkyl group, and particularly preferably a methyl group.
In one embodiment, R37 is a hydrogen atom.
In one embodiment, R37 is a C1-3 alkyl group, preferably a methyl group.
In the above formula (B3), r is an integer of 1 or more.
In one embodiment, r is preferably an integer of 1 to 100, more preferably an integer of 1 to 10, still more preferably an integer of 1 to 5, such as an integer of 2 to 10, and still more preferably an integer of 2 to 5.
The average molecular weight of the fluoropolyether group-containing silane compound represented by the above formula (B3) may be, but is not limited to, 5×102 to 1×105. In such a range, having an average molecular weight of 1,000 to 32,000, more preferably 1,500 to 8,000, is more preferred since it provides a good balance among the viscosity of the composition, the solubility of each component, and the physical properties of the cured product. The “average molecular weight” refers to a number average molecular weight, and the “average molecular weight” is a value obtained by 19F-NMR measurement.
The fluoropolyether group-containing silane compound represented by the above formula (B3) can be produced by, for example, the method described in WO 2021/125058 A or the like.
In one embodiment, the fluoropolyether group-containing silane compound includes a compound represented by the formula (B1) or (B2). For example, the fluoropolyether group-containing silane compound is a compound represented by the formula (B1) or (B2).
In one embodiment, the fluoropolyether group-containing silane compound includes a compound represented by the formula (B1). For example, the fluoropolyether group-containing silane compound is a compound represented by the formula (B1).
In one embodiment, the fluoropolyether group-containing silane compound includes a compound represented by the formula (B2). For example, the fluoropolyether group-containing silane compound is a compound represented by the formula (B2).
In one embodiment, the fluoropolyether group-containing silane compound includes a compound represented by the formula (B3). For example, the fluoropolyether group-containing silane compound is a compound represented by the formula (B3).
In a preferred embodiment, the fluoropolyether group-containing silane compound includes a compound represented by the formula (B2) and/or a compound represented by the formula (B3). For example, the fluoropolyether group-containing silane compound is a compound represented by the formula (B2) and/or a compound represented by the formula (B3).
In another preferred embodiment, the fluoropolyether group-containing silane compound includes a compound represented by the formula (B2) and a compound represented by the formula (B3) For example, the fluoropolyether group-containing silane compound is a compound represented by the formula (B2) and a compound represented by the formula (B3).
The molar ratio of a compound having hydrolyzable silyl groups at both ends (for example, a compound represented by the formula (B2) and a compound represented by the formula (B3)) to a compound having hydrolyzable silyl groups at one end (for example, a compound represented by the formula (B1)) (both-end compound/one-end compound) may be preferably 50/50 to 100/0, more preferably 60/40 to 100/0, and still more preferably 90/10 to 100/0.
In the curable composition of the present disclosure, the content of the component (A) may be preferably 10 to 90% by mass, more preferably 20 to 80% by mass, and still more preferably 30 to 70% by mass based on the total amount of the component (A) and the component (B). By setting the content of the fluoropolyether group-containing acrylic compound in the above range, the UV curability and flexibility of the resulting cured product can be further improved, and bleedout can be further reduced.
The cross-linking agent is not limited, and it may be, for example, an alkoxysilane compound.
In a preferred embodiment, the cross-linking agent is preferably a compound represented by the formula (C1):
(Rg1—O)δ—Si—Rg24-δ (C1)
Rg1 may be each independently preferably a monovalent organic group, more preferably a C1-6 alkyl group, and still more preferably a methyl group or an ethyl group.
Rg2 may be each independently preferably a C1-16 alkyl group, a C3-16 cycloalkyl group, a C6-16 aryl group, or a C1-16 alkenyl group, more preferably a C1-16 alkyl group, still more preferably a C1-10 alkyl group, and even more preferably a C1-3 alkyl group.
Examples of Rg2 include alkyl groups such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a tert-butyl group, a pentyl group, a neopentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, and a decyl group; cycloalkyl groups such as a cyclopentyl group, a cyclohexyl group, and a cycloheptyl group; aryl groups such as a phenyl group, a tolyl group, a xylyl group, and a naphthyl group; aralkyl groups such as a benzyl group, a phenylethyl group, and a phenylpropyl group; and alkenyl groups such as a vinyl group, an allyl group, a propenyl group, and a butenyl group.
δ is preferably 3 or 4. In one embodiment, δ is 3. In another embodiment, δ is 4.
The cross-linking agent is preferably tetraethoxysilane, tetramethoxysilane, methyltriethoxysilane, methyltrimethoxysilane, dimethyldimethoxysilane, dimethyltrimethoxysilane, aminopropyltriethoxysilane, aminopropyltrimethoxysilane, tridecafluoro-n-octyltriethoxysilane, or tridecafluoro-n-octyltrimethoxysilane.
The component (C) is contained in an amount of preferably 0.1 to 20 parts by mass, more preferably 1 to 10 parts by mass, and still more preferably 1 to 5 parts by mass, based on 100 parts by mass in total of the component (A) and the component (B).
The catalyst is not limited, and it may be, for example, an acid (for example, acetic acid, trifluoroacetic acid, or the like), a base (for example, ammonia, triethylamine, diethylamine, or the like), a transition metal (for example, Ti, Ni, Sn, or the like), a metal complex, such as a tin-based catalyst, a titanium-based catalyst, a zirconia-based catalyst, a bismuth-based catalyst, or an organic amine-based catalyst.
Examples of the tin-based catalyst include di-n-butyltin(IV) dilaurate.
Examples of the titanium-based catalyst include titanium diisopropoxy bis(ethylacetoacetate), titanium tetra-n-butoxide, titanium tetra-2-ethylhexoxide, and titanium tetraacetylacetonate.
Examples of the zirconium-based catalyst include zirconium tetraacetylacetonate, zirconium tetra-n-butoxide, and zirconium dibutoxy bis(ethylacetoacetate).
Examples of the bismuth-based catalyst include bismuth tris(2-ethylhexanoate).
Examples of the organic amine-based catalyst include diazabicycloundecene.
The catalyst may be added to the curable composition immediately prior to use.
The catalyst may be additionally added to the curable composition immediately prior to use, depending on the method of use.
The component (D) is contained in an amount of preferably 0.1 to 20 parts by mass, more preferably 0.2 to 10 parts by mass, and still more preferably 0.5 to 5 parts by mass, based on 100 parts by mass in total of the component (A) and the component (B).
The radical polymerization initiator may be preferably a radical photopolymerization initiator. Examples of the radical photopolymerization initiator include diketones such as benzyl and diacetyl; acyloins such as benzoin; acyloin ethers such as benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether; thioxanthones such as thioxanthone, 2,4-diethylthioxanthone, and thioxanthone-4-sulfonic acid; benzophenones such as benzophenone, 4,4′-bis(dimethylamino)benzophenone, and 4,4′-bis(diethylamino)benzophenone; acetophenones such as acetophenone, 2-(4-toluenesulfonyloxy)-2-phenylacetophenone, p-dimethylaminoacetophenone, 2,2′-dimethoxy-2-phenylacetophenone, p-methoxyacetophenone, 2-methyl[4-(methylthio)phenyl]-2-morpholino-1-propanone, and 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butan-1-one; quinones such as anthraquinone and 1,4-naphthoquinone; aminobenzoic acids such as ethyl 2-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, (n-butoxy)ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, and 2-ethylhexyl 4-dimethylaminobenzoate; halogen compounds such as phenacyl chloride and trihalomethylphenylsulfone; acylphosphine oxides; and peroxides such as di-t-butyl peroxide.
In a preferred embodiment, the radical polymerization initiator is benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, thioxanthone, 2,4-diethylthioxanthone, thioxanthone-4-sulfonic acid, benzophenone, 4,4′-bis(dimethylamino)benzophenone, 4,4′-bis(diethylamino)benzophenone, acetophenone, 2-(4-toluenesulfonyloxy)-2-phenylacetophenone, p-dimethylaminoacetophenone, 2,2′-dimethoxy-2-phenylacetophenone, p-methoxyacetophenone, 2-methyl[4-(methylthio)phenyl]-2-morpholino-1-propanone, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butan-1-one, anthraquinone, 1,4-naphthoquinone, ethyl 2-dimethylaminobenzoate, ethyl 4-dimethylaminobenzoate, (n-butoxy)ethyl 4-dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, 2-ethylhexyl 4-dimethylaminobenzoate, phenacyl chloride, trihalomethylphenylsulfone, acylphosphine oxide, or di-t-butyl peroxide, methyl benzoylformate, 1-hydroxy-cyclohexyl-phenyl-ketone, 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propionyl)-benzyl]phenyl}-2-methyl-propan-1-one, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-1-butanone, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-morpholinyl)phenyl]-1-butanone, bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide, bis(η5-2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrol-1-yl)-phenyl)titanium, 1,2-octanedione, 1-[4-(phenylthio)-, 2-(0-benzoyloxime)], ethanone, 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]-, 1-(0-acetyloxime), 2-hydroxy-2-methyl-1-phenyl-propan-1-one, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, t-butyl hydroperoxide, cumene hydroperoxide, diisopropylbenzene hydroperoxide, paramenthane hydroperoxide, or t-methylbutyl hydroperoxide.
Examples of commercial products of the radical photopolymerization initiator include the following:
OMNIRAD is manufactured by BASF SE, and DAROCUR is manufactured by Merck Japan Ltd.
The component (E) is contained in an amount of preferably 0.1 to 20 parts by mass, more preferably 1 to 10 parts by mass, and still more preferably 1 to 5 parts by mass, based on 100 parts by mass in total of the component (A) and the component (B).
The curable composition of the present disclosure may contain a solvent.
The solvent may be preferably an aliphatic hydrocarbon, an aromatic hydrocarbon, an ester, a ketone, a glycol ether, an alcohol, a glycol, a cyclic ether, an amide, an ether alcohol, a perfluoroaliphatic hydrocarbon having 5 to 12 carbon atoms, a polyfluoroaromatic hydrocarbon, a polyfluoroaliphatic hydrocarbon, a hydrofluorocarbon, a hydrochlorofluorocarbon, or a hydrofluoroether. The solvent may be a mixed solvent of two or more of these.
In a preferred embodiment, the solvent is an alcohol or a hydrofluoroether, or a mixed solvent of two or more of these.
Examples of the aliphatic hydrocarbon include hexane, cyclohexane, heptane, octane, nonane, decane, undecane, dodecane, and mineral spirit.
Examples of the aromatic hydrocarbon include benzene, toluene, xylene, naphthalene, and solvent naphtha.
Examples of the ester include methyl acetate, ethyl acetate, propyl acetate, n-butyl acetate, isopropyl acetate, isobutyl acetate, cellosolve acetate, propylene glycol methyl ether acetate, carbitol acetate, diethyl oxalate, ethyl pyruvate, ethyl 2-hydroxybutyrate, ethyl acetoacetate, amyl acetate, methyl lactate, ethyl lactate, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 2-hydroxyisobutyrate, and ethyl 2-hydroxyisobutyrate.
Examples of the ketone include acetone, methyl ethyl ketone, methyl isobutyl ketone, 2-hexanone, cyclohexanone, methyl amino ketone, and 2-heptanone.
Examples of the glycol ether include ethyl cellosolve, methyl cellosolve, methyl cellosolve acetate, ethyl cellosolve acetate, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monobutyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether acetate, dipropylene glycol dimethyl ether, and diethylene glycol monoethyl ether acetate.
Examples of the alcohol include methanol, ethanol, iso-propanol, n-butanol, isobutanol, tert-butanol, sec-butanol, 3-pentanol, octyl alcohol, 3-methyl-3-methoxybutanol, and tert-amyl alcohol. The alcohol is preferably methanol, ethanol, or iso-propanol.
Examples of the glycol include ethylene glycol and propylene glycol.
Examples of the cyclic ether include tetrahydrofuran, tetrahydropyran, and dioxane.
Examples of the amide include N,N-dimethylformamide and N,N-dimethylacetamide.
Examples of the ether alcohol include methyl cellosolve, cellosolve, isopropyl cellosolve, butyl cellosolve, and diethylene glycol monomethyl ether.
Examples of the perfluoroaliphatic hydrocarbon having to 12 carbon atoms include perfluorohexane, perfluoromethylcyclohexane, and perfluoro-1,3-dimethylcyclohexane.
Examples of the polyfluoroaromatic hydrocarbon include bis(trifluoromethyl)benzene.
Examples of the polyfluoroaliphatic hydrocarbon include C6F13CH2CH3 (for example, Asahiklin® AC-6000 manufactured by Asahi Glass Co., Ltd.) and 1,1,2,2,3,3,4-heptafluorocyclopentane (for example, Zeorora® H manufactured by ZEON Corporation).
Examples of the hydrofluorocarbon (HFC) include 1,1,1,3,3-pentafluorobutane (HFC-365mfc).
Examples of the hydrochlorofluorocarbon (HCFC) include 1,1,2-trichloro-1,2,2-trifluoroethane, 1,2-dichloro-1,1,2,2-tetrafluoroethane, and 1,1-dichloro-1,2,2,3,3-pentafluoropropane (HCFC 225) (for example, Asahiklin® AK 225).
Examples of the hydrofluoroether (HFE) include an alkyl perfluoroalkyl ether (the perfluoroalkyl group and the alkyl group may be linear or branched) such as perfluoropropyl methyl ether (C3F7OCH3) (for example, Novec™ 7000 manufactured by Sumitomo 3M Limited), perfluorobutyl methyl ether (C4F9OCH3) (for example, Novec™ 7100 manufactured by Sumitomo 3M Limited), perfluorobutyl ethyl ether (C4F9OC2H5) (for example, Novec™ 7200 manufactured by Sumitomo 3M Limited), and perfluorohexyl methyl ether (C2F5CF(OCH3)C3F7) (for example, Novec™ 7300 manufactured by Sumitomo 3M Limited); and CF3CH2OCF2CHF2 (for example, Asahiklin® AE-3000 manufactured by Asahi Glass Co., Ltd.).
In a preferred embodiment, the solvent is methanol, ethanol, iso-propanol, perfluoropropyl methyl ether, perfluorobutyl methyl ether, perfluorobutyl ethyl ether, perfluorohexyl methyl ether, or CF3CH2OCF2CHF2, or a mixed solvent of two or more of these.
The content of the solvent is 20 to 90% by mass, preferably 40 to 90% by mass, based on the total amount of the component (A) to the component (E).
The curable composition of the present disclosure may contain an (unreactive) fluoropolyether compound that can be understood as a fluorine-containing oil, preferably a perfluoro (poly) ether compound (hereinafter, collectively referred to as a “fluorine-containing oil”), an (unreactive) silicone compound that can be understood as a silicone oil (hereinafter, referred to as a “silicone oil”), an alcohol, a surfactant, a polymerization inhibitor, a sensitizer, and the like.
Examples of the fluorine-containing oil include, but are not limited to, a compound (perfluoro(poly)ether compound) represented by the following general formula (3):
Rf5—(OC4F3)a′—(OC3F′6)b′—(OC2F4)c′—(OCF2)d′—Rf6 (3)
a′, b′, c′, and d′ represent the respective four numbers of repeating units in perfluoro(poly)ether constituting the main backbone of the polymer and are mutually independently an integer of 0 or more and 300 or less, and the sum of a′, b′, c′, and d′ is at least 1, preferably 1 to 300, and more preferably 20 to 300. The occurrence order of the respective repeating units enclosed in parentheses provided with the subscript a′, b′, c′, or d′ is not limited in the formula. These repeating units may be linear or branched, or they may contain a ring structure. For example, —(OC4F3)— may be any of —(OCF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2)—, —(OCF2CF(CF3)CF2)—, —(OCF2CF2CF(CF3))—, —(OC(CF3)2CF2)—, —(OCF2C(CF3)2)—, —(OCF(CF3)CF(CF3))—, —(OCF(C2F5)CF2)—, and (OCF2CF(C2F5))—, and is preferably —(OCF2CF2CF2CF2)—. —(OC3F6)— may be any of —(OCF2CF2CF2)—, —(OCF(CF3)CF2)—, and (OCF2CF(CF3))—, and is preferably —(OCF2CF2CF2)—. —(OC2F4)— may be any of —(OCF2CF2)— and (OCF(CF3))—, and is preferably —(OCF2CF2)—.
The ring structure may be any of the following 3-membered ring or 4-membered rings:
For example, (OC4F8) may be the following:
Examples of the perfluoro(poly)ether compound represented by the general formula (3) include compounds represented by any of the following general formulae (3a) and (3b) (one of which may be used singly, or two or more may be used as a mixture):
Rf5—(OCF2CF2CF2)b″—Rf6 (3a)
Rf5—(OCF2CF2CF2CF2)a″—(OCF2CF2CF2)b″—(OCF2CF2)c″—(OCF2)d″—Rf6 (3b)
From another viewpoint, the fluorine-containing oil may be a compound represented by the general formula Rf3—F, wherein Rf3 is a C5-16 perfluoroalkyl group. The fluorine-containing oil may be a chlorotrifluoroethylene oligomer.
The fluorine-containing oil may have an average molecular weight of 500 to 10,000. The molecular weight of the fluorine-containing oil may be measured using GPC.
The fluorine-containing oil may be contained in an amount of, for example, 0 to 50% by mass, preferably 0 to 30% by mass, and more preferably 0 to 5% by mass, based on the curable composition of the present disclosure. In one embodiment, the curable composition of the present disclosure is substantially free from the fluorine-containing oil. Being substantially free from the fluorine-containing oil means that the fluorine-containing oil is not contained at all, or an extremely small amount of the fluorine-containing oil may be contained.
For example, as the silicone oil, a linear or cyclic silicone oil having 2,000 or less siloxane bonds may be used. The linear silicone oil may be a so-called straight silicone oil or modified silicone oil. Examples of the straight silicone oil include dimethyl silicone oil, methyl phenyl silicone oil, and methyl hydrogen silicone oil. Examples of the modified silicone oil include those obtained by modifying a straight silicone oil with alkyl, aralkyl, polyether, higher fatty acid ester, fluoroalkyl, amino, epoxy, carboxyl, alcohol, or the like. Examples of the cyclic silicone oil include cyclic dimethylsiloxane oil.
In the curable composition of the present disclosure, such a silicone oil may be contained in an amount of, for example, 0 to 300 parts by mass, preferably 50 to 200 parts by mass, based on 100 parts by mass in total of the fluoropolyether group-containing acrylic compound and fluoropolyether group-containing silane compound of the present disclosure (in the case of two or more kinds, the total thereof, and the same applies below).
Examples of the alcohol include an alcohol having 1 to 6 carbon atoms and optionally substituted with one or more fluorine atoms, such as methanol, ethanol, iso-propanol, tert-butanol, CF3CH2OH, CF3CF2CH2OH, and (CF3)2CHOH. Such an alcohol added to the curable composition improves the stability of the curable composition, and improves the miscibility between the perfluoropolyether group-containing acrylic compound and fluoropolyether group-containing silane compound and the solvent.
The alcohol is preferably methanol, ethanol, 2,2,3,3,3-pentafluoro-1-propanol, or 2,2,2-trifluoroethanol.
The curable composition of the present disclosure may contain, in addition to the components described above, trace amounts of Pt, Rh, Ru, 1,3-divinyltetramethyldisiloxane, triphenylphosphine, NaCl, KCl, silane condensation product, and the like as impurities.
The viscosity of the curable composition of the present disclosure may be preferably 5,000 mPa·s or less, more preferably 3,000 mPa·s or less, and still more preferably 2,000 mPa·s or less. By reducing the viscosity of the curable composition, the curable composition can be applied to locations with finer shapes. The viscosity of the curable composition of the present disclosure may be preferably 100 mPa·s or more, more preferably 500 mPa·s or more, and still more preferably 1,000 mPa·s or more. By increasing the viscosity of the curable composition, it becomes easier to form films with large thickness and to control wetting and spreading.
In one embodiment, the viscosity of the curable composition of the present disclosure may be preferably 100 to 5,000 mPa·s, more preferably 500 to 3,000 mPa·s, and still more preferably 1,000 to 2,000 mPa·s.
A cured product of the curable composition of the present disclosure can be used for, for example, potting materials, sealing materials, and the like. A cured product of the curable composition of the present disclosure can be used by, for example, filling it into a void of an electronic member (for example, a part where a housing and a printed circuit board are pasted together, or a gap between a resin-molded metal terminal part and a mold resin, etc.) and curing it.
In order to form a cured product with higher abrasion resistance (for example, a potting material, a sealing material), it is preferable to wash the object to be treated with acetone, hydrofluoroether, or the like for removing oil from the walls of the void prior to the treatment with the curable composition of the present disclosure, and then to dry the object. Furthermore, in addition to the above washing, a pretreatment with UV ozone, oxygen plasma, or the like can further improve the abrasion resistance of the cured product.
Prior to the treatment with the curable composition of the present disclosure, if necessary, a primer treatment can be performed on the walls of the void and the like, thereby improving the adhesion of the potting material formed from the curable composition and further improving the abrasion resistance. The primer treatment may be performed under the same conditions as the primer treatment when a silane coupling agent is used, in accordance with conventional methods.
When a cured product obtained from the curable composition of the present disclosure is adhered to various substrates, various primers can also be used in combination.
In one embodiment, the curable composition may be cured at room temperature. Such a curable composition is particularly useful as a composition for potting material formation.
In one embodiment, upon using the curable composition of the present disclosure, the composition may be further diluted using a solvent for use, depending on the application and purpose thereof. As the solvent used for dilution, the fluorinated solvents exemplified above can be used. For example, the composition may be dissolved in 1,3-bis(trifluoromethyl)benzene, Fluorinert (manufactured by 3M Company), perfluorobutyl methyl ether, perfluorobutyl ethyl ether, or the like as a solvent to the desired concentration for use. In particular, it is preferable to use the solvent for a thin film coating application.
The curable composition of the present disclosure can form a cured product having good adhesion to a metal or plastic substrate, and therefore can be useful as an adhesive or sealing material, in particular, for applications around electrical and electronic components and around automotive components. The curable composition of the present disclosure has a good elastic modulus, especially at a low temperature, and therefore can be usefully used for automobile members (for example, a sealing material, specifically a gasket) and the like, in particular for automobile members that can be used in cold regions (for example, −50° C. or lower). Furthermore, a cured product of the curable composition of the present disclosure can also be useful as a nano-imprinting resin mold (replica mold).
A cured product of the curable composition of the present disclosure has good chemical resistance, acid resistance, and base resistance. Such a cured product of the curable composition of the present disclosure can also be used in chemical plants, semiconductor manufacturing devices, and the like.
The present disclosure provides a cured product obtained from the curable composition of the present disclosure. The curable composition of the present disclosure is excellent in curability and applicability, and therefore can be a cured product used for a variety of applications.
The present disclosure includes an article containing a substrate and a cured product layer on the substrate, formed by curing the curable composition of the present disclosure.
The substrate usable in the present disclosure may be composed of any suitable material such as glass, resin (which may be natural or synthetic resin such as a commonly used plastic material), OCA (optical clear adhesive), polarizing plate metal, ceramics, semiconductors (such as silicon and germanium), electronic equipment, fiber (such as woven fabric and nonwoven fabric), fur, leather, wood, pottery, stone, building materials, and sanitary articles.
In a preferred embodiment, the substrate is glass, resin, polarizing plate, OCA (optical clear adhesive), or metal, and is preferably glass, resin, polarizing plate, or OCA (optical clear adhesive).
As the glass, sapphire glass, soda-lime glass, alkali aluminosilicate glass, borosilicate glass, alkali-free glass, crystal glass, and quartz glass are preferred, and chemically tempered soda-lime glass, chemically tempered alkali aluminosilicate glass, and chemically bonded borosilicate glass are particularly preferred.
The shape of the substrate is not limited, and may be, for example, in the form of a plate, a film, or the like. The surface region of the substrate on which the cured product layer is to be formed may be at least part of the substrate surface, and may be suitably determined according to the application, specific configuration, and the like of an article to be produced.
The article of the present disclosure can be produced by forming a layer of the curable composition of the present disclosure on the surface of the substrate and post-treating this layer as necessary, thereby forming a layer from the curable composition of the present disclosure.
The layer of the curable composition of the present disclosure can be formed by applying the curable composition on the surface of the substrate such that the composition coats the surface. The coating method is not limited. For example, a wet coating method and a dry coating method can be used.
Examples of the wet coating method include dip coating, bar coating, spin coating, flow coating, spray coating, roll coating, gravure coating, needle dispensing, jet dispensing, and similar methods. The wet coating method is preferably bar coating, spin coating, flow coating, roll coating, needle dispensing, or jet dispensing.
In a preferred embodiment, the article of the present disclosure may be an electrical and electronic component, an automobile component, an automotive member (for example, a sealing material, specifically a gasket), a chemical plant, a semiconductor manufacturing device, and the like.
Alternatively, the article of the present disclosure may be medical equipment or a medical material.
The thickness of the layer is not limited, and it may be, for example, 1 μm or more, 10 μm or more, or 100 μm or more. Also, the thickness of the layer above is not limited, and it may be 1000 μm or less, 500 μm or less, or 100 μm or less.
Up to now, the curable composition, cured product, article, and the like of the present disclosure have been described in detail. These of the present disclosure are not limited to those exemplified above.
Hereinafter, the compound of the present disclosure will now be described in Examples, but the present disclosure is not limited to the following Examples. In the Examples, the occurrence order of the repeating units constituting fluoropolyether is not limited, and all chemical formulae shown below indicate average compositional features.
10.0 g of a perfluoropolyether-modified ester, represented by average compositional features of CH3OCOCF2O(CF2O)12(CF2CF2O)12CF2COOCH3, 5.0 g of 1,3-bis(trifluoromethyl)benzene, and 1.69 g of 3-(2-aminoethylamino)propyltrimethoxysilane were added into a 100 mL three-neck flask equipped with a reflux condenser, a thermometer, and a stirrer, and the mixture was stirred at 25° C. for 1 hour under nitrogen gas stream. Thereafter, by removing the volatile substances under reduced pressure, a silane compound (A) represented by the following formula was obtained.
(CH3O)3SiCH2CH2CH2NHCH2CH2NHCOCF2O(CF2CF2O)12(CF2O)12CF2CONHCH2C H2NHCH2CH2CH2Si(OCH3)3
10.0 g of the perfluoropolyether group-containing silane compound (A) obtained in Synthetic Example 1 and 1.08 g of 2-isocyanatoethyl acrylate (Karenz® AOI manufactured by Showa Denko K.K.) were added into a 100 mL three-neck flask equipped with a reflux condenser, a thermometer, and a stirrer, and the mixture was stirred at 25° C. for 1 hour under nitrogen gas stream, thereby obtaining a fluoropolyether group-containing acrylic compound (B) represented by the following formula.
(CH3O)3SiCH2CH2CH2N(X)CH2CH2NHCOCF2O(CF2CF2O)12(CF2O)12CF2CONHCH2CH2N(X)CH2CH2CH2Si(OCH3)3
X═—CONHCH2CH2OCOCH═CH2
10.0 g of a perfluoropolyether-modified ester, represented by average compositional features of CH3OCOCF2O(CF2O)12(CF2CF2O)12CF2COOCH3, 5.0 g of 1,3-bis(trifluoromethyl)benzene, and 1.37 g of 3-aminopropyltrimethoxysilane were added into a 100 mL three-neck flask equipped with a reflux condenser, a thermometer, and a stirrer, and the mixture was stirred at 25° C. for 1 hour, thereby obtaining a silane compound (C) represented by the following formula.
(CH3O)3SiCH2CH2CH2NHCOCF2O(CF2CF2O)12(CF2O)12CF2CONHCH2CH2C H2Si(OCH3)3
Next, 4.40 g of CH2═CHCOOCH2Si(CH3)2OH was added. Thereafter, after stirring at 50° C. for 3 hours, the solvent and low boiling components were completely distilled off to obtain a fluoropolyether group-containing acrylic compound (D) represented by the following formula.
Xn(CH3O)3-n3SiCH2CH2CH2NHCOCF2O(CF2CF2O)12(CF2O)12CF2CONHCH2CH2CH2Si(OCH3)3-nXn
X═(OSi(CH3)2CH2OOCCH═CH2)n
n=1.9
10.0 g of a perfluoropolyether-modified ester, represented by average compositional features of CH3OCOCF2O(CF2O)12(CF2CF2O)12CF2COOCH3, 5.0 g of 1,3-bis(trifluoromethyl)benzene, and 0.40 g of 4,4-methylenebis-cyclohexylamine were added into a 100 mL three-neck flask equipped with a reflux condenser, a thermometer, and a stirrer, and the mixture was stirred at 25° C. for 1 hour under nitrogen gas stream. Subsequently, 0.62 g of 3-aminopropylmethyldimethoxysilane was added, and the mixture was stirred at 25° C. for 1 hour. Thereafter, by removing the volatile substances under reduced pressure, a perfluoropolyether group-containing silane compound (E) represented by the following formula was obtained.
(CH3O)2CH3SiCH2CH2CH2NHCOCF2O(CF2CF2O)12(CF2O)12CF2CONHC6H12—CH2—C6H12—NHCOCF2O(CF2CF2O)12(CF2O)12CF2CONHCH2CH2CH2SiCH3(OCH3)2
10.0 g of a perfluoropolyether-modified ester, represented by average compositional features of CH3OCOCF(CF3){OCF2CF(CF3)}mOCF2CF2O{CF(CF3)CF2O}nCF(CF3) COOCH3 (m+n≈34), 5.0 g of hexafluorobenzene, and 0.58 g of 3-aminopropyltrimethoxysilane were added into a 100 mL three-neck flask equipped with a reflux condenser, a thermometer, and a stirrer, and the mixture was stirred at 70° C. for 12 hours. Thereafter, by removing the volatile substances under reduced pressure, a perfluoropolyether group-containing silane compound (F) represented by the following formula was obtained.
(CH30)3SiCH2CH2CH2NHCOCF(CF3){OCF2CF(CF3)}mOCF2CF2O{CF(CF3)CF2O}nCF(CF3)CONHCH2CH2NHCH2CH2NHCOCF(CF3){OCF2CF(CF3)}mOCF2CF2O{CF(CF3)CF2O}nCF(CF3)CONHCH2CH2CH2Si(OCH3)3
10.0 g of a perfluoropolyether-modified alcohol, represented by average compositional features of HOCH2CF2O(CF2O)10(CF2CF2O)13CF2CH2OH, 5.0 g of 1,3-bis(trifluoromethyl)benzene, and 1.26 g of 2-isocyanatoethyl acrylate (Karenz® AOI manufactured by Showa Denko K.K.) were added into a 100 mL three-neck flask equipped with a reflux condenser, a thermometer, and a stirrer. After stirring, a few drops of di-n-butyltin dilaurate were added dropwise, and the mixture was stirred at 25° C. for 24 hours, thereby obtaining an acrylic compound (G) represented by the following formula.
CH2═CH2COOCH2CH2NHCOOCH2CF2O(CF2CF2O)10(CF2O)13CF2CH2OCONHCH2CH2OOCCH2═CH2
10.0 g of a perfluoropolyether-modified ester, represented by average compositional features of CH3OCOCF2O(CF2O)12(CF2CF2O)12CF2COOCH3, 5.0 g of 1,3-bis(trifluoromethyl)benzene, and 1.37 g of 3-aminopropyltrimethoxysilane were added into a 100 mL three-neck flask equipped with a reflux condenser, a thermometer, and a stirrer, and the mixture was stirred at 25° C. for 1 hour, thereby obtaining a perfluoropolyether group-containing silane compound (H) represented by the following formula.
(CH3O)3SiCH2CH2CH2NHCOCF2O(CF2CF2O)12(CF2O)12CF2CONHCH2CH2CH2Si OCH3)3
Next, 4.70 g of CH2═CHCOOCH2Si(CH3)2OH and 0.1 g of titanium diisopropoxy bis(ethylacetoacetate) as the condensation catalyst were added. Thereafter, the mixture was stirred at 50° C. for 3 hours, and further allowed to react at room temperature for 24 hours, and it was confirmed that the alkoxysilane groups of the compound (H) had been completely dehydrated and condensed. The solvent and low boiling components were completely distilled off to obtain an acrylic compound (J) represented by the following formula.
X3SiCH2CH2CH2NHCOCF2O(CF2CF2O)12(CF2O)12CF2CONHCH2CH2CH2SiX3
X═(OSi(CH3)2CH2OOCCH═CH2)
The components (A) to (E) were mixed in the ratios (weight ratio) shown in the tables below to prepare curable compositions. The following evaluations were performed on the obtained curable compositions.
After forming a 200 μm film on a glass plate using an applicator, UV irradiation was performed with a high pressure mercury lamp under the atmosphere at an integrated light quantity of 1,000 mJ. Thereafter, the cured state of the coating film was evaluated.
After heating the cured film in an electric furnace at 80° C. for 2 hours, the film was evaluated for the presence of unreacted material bleeding out in the form of oil droplets on the surface.
The cured film was immersed in a toluene solution at room temperature for 3 days, and the weight swelling rate was calculated.
A film with a film thickness of 200 μm was formed using an applicator on a 7×10 cm area of glass treated with a mold release agent, and UV irradiation was performed with a high pressure mercury lamp at an integrated light quantity of 1,000 mJ/cm2. Next, the film was allowed to stand still at room temperature for 3 days to prepare a film for tensile test. The resultant film was cut into 1 cm×7 cm strips, and a tensile test was performed with a tensile tester under the conditions of a distance between chucks of 20 mm and a tensile speed of 10 mm/min to measure the elastic modulus and the coefficient of elongation.
The curable composition of the present disclosure can be suitably utilized for forming a cured product layer on a large variety of substrates.
Number | Date | Country | Kind |
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2022-060057 | Mar 2022 | JP | national |
This application is a Rule 53(b) Continuation of International Application No. PCT/JP2023/012888 filed Mar. 29, 2023, which claims priority based on Japanese Patent Application No. 2022-060057 filed Mar. 31, 2022, the entire disclosures of which are incorporated herein by reference in their entireties.
Number | Date | Country | |
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Parent | PCT/JP2023/012888 | Mar 2023 | WO |
Child | 18899305 | US |