Patent Application
20230068751
The present invention relates to a curable composition.
A composition containing a certain kind of a fluoro(poly)ether-based compound has excellent water repellent property, oil repellent property, etc. In Patent Literature 1, there is disclosed a curable composition containing a perfluoro(poly)ether group-containing silane compound having two or more Si atoms bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group and having a specific perfluoro(poly)ether group, an organic silicon compound having at least two alkoxy groups, etc., bonded to an Si atom, and a catalyst.
In Patent Literature 2, there is disclosed a room temperature-curable composition containing a fluorine-containing organic compound with a specific structure having a divalent perfluoroalkylene group or a divalent perfluoroalkyl ether group, which can form a cured product excellent in solvent resistance, chemical resistance, heat resistance and cold resistance. In Patent Literature 2, there is disclosed that an adhesiveness improving agent such as γ-aminopropyltriethoxysilane, etc., may be added to the composition.
However, the cured products of the curable compositions of Patent Literatures 1 and 2 had the problems that adhesiveness to a substrate such as glass, metal, plastic, etc., is inferior. An object of the present invention is to provide a curable composition which gives a cured product excellent in adhesiveness to various kinds of substrates.
The present inventors have earnestly studied to solve the above-mentioned problems with regard to a curable composition containing a perfluoro(poly)ether group-containing silane compound, and as a result, they have found that good adhesiveness to a substrate cannot be obtained when a compound containing one alkoxysilyl group and one reactive functional group in one molecule such as 3-aminopropyltriethoxysilane, etc., is used as an adhesiveness improving agent. The present inventors have further earnestly studied, and as a result, they have found that adhesiveness to a substrate is markedly improved, when a compound having two or more alkoxysilyl groups in one molecule and having a specific structure is added to a curable composition as an adhesiveness improving agent, whereby they have accomplished the present invention.
The present invention relates to the following [1] to [9].
(wherein,
Rfs are each independently a perfluoro(poly)ether group represented by the formula:
(CfF2f)—(OCF2)a1—(OC2F4)a2—(OC3X106)a3—(OC4F8)a4—(OC5F10)a5—(OC6F12)a6—(OC7F14)a7—(OC8F16)a8—
(wherein, f is an integer of 1 to 10, a1, a2, a3, a4, a5, a6, a7 and a8 are each independently an integer of 0 or more and 200 or less, a sum of a1, a2, a3, a4, a5, a6, a7 and a8 is an integer of 5 or more and 200 or less, the unit represented by (CfF2f) is located at the left end of the group, the order of existence of each repeating unit enclosed in parentheses with the subscript a1, a2, a3, a4, a5, a6, a7 or a8 is arbitrary in the formula, and X10s are each independently a hydrogen atom, a fluorine atom or a chlorine atom at each appearance, provided that when all X10s are hydrogen atoms or chlorine atoms, at least one of a1, a2, a4, a5, a6, a7 and a8 is an integer of 1 or more)
at each appearance,
—(CfF2f)—(OCF2)a1—(OCF2CF2)a21—(OCF(CF3))a2′—(OCF2CF2CF2)a31—(OCF2CF(CF3))a3′—(OCF(CF3)CF2)a3″—(OCF2CF2CF2CF2)a4—
(wherein, f is an integer of 1 or more and 4 or less, a sum of a21 and a2′ equals to a2, a sum of a31, a3′ and a3″ equals to a3, a1 is an integer of 0 or more and 50 or less, a2 is an integer of 0 or more and 50 or less, a3 is an integer of 0 or more and 30 or less, a4 is an integer of 0 or more and 30 or less, a sum of a1, a2, a3 and a4 is 5 or more and 200 or less, and the order of existence of each repeating unit is arbitrary in the formula) at each appearance,
[wherein: PFPE1s are each independently a group represented by the formula:
—(CfF2f)—(OCF2)a1—(OC2F4)a2—(OC3F6)a3—(OC4F8)a4—(OC5F10)a5—(OC6F12)a6—(OC7F14)a7—(OC8F16)a8—
(wherein, f is an integer of 1 to 10, a1 and a2 are each independently an integer of 1 or more and 200 or less, a3, a4, a5, a6, a7 and a8 are each independently an integer of 0 or more and 30 or less, a sum of a1, a2, a3, a4, a5, a6, a7 and a8 is an integer of 5 or more and 200 or less, the unit represented by (CfF2f) is located at the left end of the group, and the order of existence of each repeating unit enclosed in parentheses with the subscript a1, a2, a3, a4, a5, a6, a7 or a8 is arbitrary in the formula) at each appearance;
(wherein, Rg3s are each independently a hydrogen atom or a monovalent organic group at each appearance; Rg4 is a substituted or unsubstituted monovalent hydrocarbon group; Rg6s are each independently Rg8-Rg7— at each appearance; Rg7s are each independently an alkylene group having 1 to 10 carbon atoms, or a group having 1 to 10 carbon atoms and containing a nitrogen atom or an oxygen atom in a main chain at each appearance; Rg8s are each independently a primary amino group, an epoxy group, a (meth)acryloyl group, a (meth)acryloxy group, a mercapto group or an isocyanato group at each appearance; ε4 is 2 or 3, ε5 is 0 or 1, and ε6 is 1 or 2, provided that a sum of ε4, ε5 and ε6 is 4) or a partially hydrolyzed condensate thereof.
According to the present invention, it is possible to provide a curable composition that gives a cured product excellent in adhesiveness to various kinds of substrates.
Hereinafter, the curable composition of the present invention will be explained.
Incidentally, when used in the present specification, the organic group means a group containing a monovalent or more of carbon. As the monovalent organic group, there may be mentioned, for example, a hydrocarbon group. The “2 to 10 valent organic group” means a group of 2 to 10 valence containing a carbon(s). Such a 2 to 10 valent organic group is not particularly limited, and there may be mentioned a 2 to 10 valent group in which 1 to 9 hydrogen atoms is/are further eliminated from the hydrocarbon group. The divalent organic group is not particularly limited, and there may be mentioned a divalent group in which one hydrogen atom is further eliminated from the hydrocarbon group.
When used in the present specification, the “hydrocarbon group” means a group which contains carbon and hydrogen, and in which one hydrogen atom is eliminated from the molecule. Such a hydrocarbon group is not particularly limited, and there may be mentioned a hydrocarbon group having 1 to 20 carbon atoms which may be substituted with one or more substituents, for example, an aliphatic hydrocarbon group, an aromatic hydrocarbon group, etc. The above-mentioned “aliphatic hydrocarbon group” may be any of linear, branched or cyclic, and may be any of saturated or unsaturated. Also, the hydrocarbon group may contain one or more cyclic structure. Incidentally, such a hydrocarbon group may have one or more N, O, S, Si, amide, sulfonyl, siloxane, carbonyl, carbonyloxy, etc., at the terminal(s) or in the molecular chain.
When used in the present specification, the substituent of the “hydrocarbon group” is not particularly limited, and there may be mentioned, for example, one or more groups selected from a halogen atom; a C1-6 alkyl group, a C2-6 alkenyl group, a C2-6 alkynyl group, a C3-10 cycloalkyl group, a C3-10 unsaturated cycloalkyl group, a 5 to 10-membered heterocyclyl group, a 5 to 10-membered unsaturated heterocyclyl group, a C6-10 aryl group and a 5 to 10-membered heteroaryl group, each of which may be substituted with one or more halogen atoms.
In the present specification, the alkyl group and the phenyl group may be unsubstituted or may be substituted, otherwise specifically mentioned. The substituent of such a group is not particularly limited, and there may be mentioned, for example, one or more groups selected from a halogen atom, a C1-6 alkyl group, a C2-6 alkenyl group and a C2-6 alkynyl group.
[Curable Composition]
The curable composition (hereinafter, also referred to as “the composition”) contains (A) a perfluoro(poly)ether group-containing silane compound having two or more Si atoms bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group, (B) a compound having at least two OR2 groups (wherein, R2s are each independently a hydrogen atom or a monovalent organic group at each appearance) bonded to an Si atom (provided that (A) and (D) are excluded) or a partially hydrolyzed condensate thereof, (C) a condensation catalyst, and (D) a compound containing two or more alkoxysilyl groups in one molecule, with the linking group between the alkoxysilyl groups being a group other than that selected from the group consisting of an —O— group and a group having a siloxane bond, or a partially hydrolyzed condensate thereof (provided that (A) is excluded).
<(A) Perfluoro(Poly)Ether Group-Containing Silane Compound Having Two or More Si Atoms Bonded to at Least One Group Selected from the Group Consisting of a Hydroxyl Group and a Hydrolyzable Group>
The (A) perfluoro(poly)ether group-containing silane compound having two or more Si atoms bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group (hereinafter, it is also referred to as “(A) PFPE-containing silane compound”) is a component which becomes a base polymer in the composition.
The term “hydrolyzable group” means, when used in the present specification, a group capable of undergoing a hydrolysis reaction, that is, a group capable of being eliminated from the main skeleton of a compound by a hydrolysis reaction. As examples of the hydrolyzable group, there may be mentioned —OR, —OCOR, —O—N═CR2, —NR2, —NHR, a halogen atom (in these formulae, Rs each independently represent a substituted or unsubstituted alkyl group having 1 to 4 carbon atoms), etc., and preferably —OR (that is, an alkoxy group). Examples of R contain an unsubstituted alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, a t-butyl group, etc.; and a substituted alkyl group such as a chloromethyl group, etc. Among these, an alkyl group, in particular, an unsubstituted alkyl group is preferable, and a methyl group or an ethyl group is more preferable. A hydroxyl group is not particularly limited, and may be a group generated by hydrolysis of a hydrolyzable group. As the halogen atom, there may be mentioned a fluorine atom, a chlorine atom, a bromine atom and an iodine atom, and among these, a chlorine atom is preferable.
The (A) PFPE-containing silane compound has two or more Si atoms bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group in the molecule.
The Si atom bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group is preferably present at both ends of the main chain of the molecule of the (A) PFPE-containing silane compound. In the present specification, the main chain of the molecule of the (A) PFPE-containing silane compound represents a relatively longest binding chain in the molecule of the (A) PFPE-containing silane compound.
The (A) PFPE-containing silane compound is preferably a compound represented by the formula (1)
(wherein,
—(CfF2f)—(OCF2)a1—(OC2F4)a2—(OC3X106)a3—(OC4F8)a4—(OC5F10)a5—(OC6F12)a6—(OC7F14)a7—(OC8F16)a8—
(wherein, f is an integer of 1 to 10, a1, a2, a3, a4, a5, a6, a7 and a8 are each independently an integer of 0 or more and 200 or less, a sum of a1, a2, a3, a4, a5, a6, a7 and a8 is an integer of 5 or more and 200 or less, the unit represented by (CfF2f) is located at the left end of the group, the order of existence of each repeating unit enclosed in parentheses with the subscript a1, a2, a3, a4, a5, a6, a7 or a8 is arbitrary in the formula, and X10s are each independently a hydrogen atom, a fluorine atom or a chlorine atom at each appearance, provided that when all X10s are hydrogen atoms or chlorine atoms, at least one of a1, a2, a4, a5, a6, a7 and a8 is an integer of 1 or more) at each appearance,
In the perfluoro(poly)ether group, a sum of a1, a2, a3, a4, a5, a6, a7 and a8 is preferably 5 or more, and more preferably 10 or more, for example, 10 or more and 200 or less. Also, X10s are each independently a hydrogen atom, a fluorine atom or a chlorine atom at each appearance, preferably a hydrogen atom or a fluorine atom, and more preferably a fluorine atom. In the following, the perfluoro(poly)ether group having the above-mentioned structure is sometimes referred to as “PFPE1”. The cured product of the curable composition can have a low glass transition temperature (Tg) by having PFPE1 in the composition. The —PFPE1-portion in the present specification is a polymer structure comprising one kind or a plural kind of fluoroalkyl ether structures in combination. a1 to a8 or a sum thereof refers to the number of recurring units of the fluoroalkyl ether structure in the polymer, and these values are an average value in each —PFPE1-portion in the polymer, and it can be understood for those skilled in the art that it is an approximate value. For example, when PFPE1 is represented by —(CfF2f)—(OCF2)a1—(OC2F4)a2—, the value of a1 represents an average of the number of the (OCF2)a1 unit per each —PFPE1-portion, and the value of a2 represents an average of the number of the (OC2F4)a2 unit per each —PFPE1-portion, respectively, and when it is described as a1+a2=, it represents that the average of the sum of each recurring unit is the value (approximate value).
In one embodiment, a1 and a2 are each independently an integer of 0 or more and 200 or less, preferably 1 or more and 200 or less, and more preferably an integer of 1 or more and 50 or less.
In one embodiment, a sum of a1 and a2 is an integer of preferably 20 or more, more preferably 30 or more, further preferably 40 or more, and particularly preferably 50 or more.
In one embodiment, a3, a4, a5, a6, a7 and a8 are each independently integers of preferably 0 or more and 30 or less, more preferably 20 or less, further preferably 10 or less, and particularly preferably 5 or less, and may be 0.
In one embodiment, a sum of a3, a4, a5, a6, a7 and a8 is preferably 30 or less, more preferably integers of 20 or less, further preferably 10 or less, and particularly preferably integers of 5 or less.
In one embodiment, it is preferable that a1 is an integer of 0 or more and 50 or less, a2 is an integer of 0 or more and 50 or less, a3 is an integer of 0 or more and 30 or less, a4 to a8 are 0, and a sum of a1, a2 and a3 is 5 or more and 50 or less.
These recurring units may be linear or branched. Also, even if the recurring units have the same number of carbon atoms, two or more kinds of different linear or branched structures can be simultaneously contained in PFPE1. These recurring units are preferably linear. For example, —(OC8F16)— may be —(OCF2CF2CF2CF2CF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2CF2CF2CF2CF2)—, —(OCF2CF(CF3)CF2CF2CF2CF2CF2)—, —(OCF2CF2CF(CF3)CF2CF2CF2CF2)—, —(OCF2CF2CF2CF(CF3)CF2CF2CF2)—, —(OCF2CF2CF2CF2CF(CF3)CF2CF2)—, —(OCF2CF2CF2CF2CF2CF(CF3)CF2)—, —(OCF2CF2CF2CF2CF2CF2CF(CF3))—, etc., and preferably —(OCF2CF2CF2CF2CF2CF2CF2CF2)—. —(OC7F14)— may be —(OCF2CF2CF2CF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2CF2CF2CF2)—, —(OCF2CF(CF3)CF2CF2CF2CF2)—, —(OCF2CF2CF(CF3)CF2CF2CF2)—, —(OCF2CF2CF2CF(CF3)CF2CF2)—, —(OCF2CF2CF2CF2CF(CF3)CF2)—, —(OCF2CF2CF2CF2CF2CF(CF3))—, etc., and preferably —(OCF2CF2CF2CF2CF2CF2CF2)—. —(OC6F12)— may be —(OCF2CF2CF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2CF2CF2)—, —(OCF2CF(CF3)CF2CF2CF2)—, —(OCF2CF2CF(CF3)CF2CF2)—, —(OCF2CF2CF2CF(CF3)CF2)—, —(OCF2CF2CF2CF2CF(CF3))—, etc., and preferably —(OCF2CF2CF2CF2CF2CF2)—. —(OC5F10)— may be —(OCF2CF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2CF2)—, —(OCF2CF(CF3)CF2CF2)—, —(OCF2CF2CF(CF3)CF2)—, —(OCF2CF2CF2CF(CF3))—, etc., and preferably —(OCF2CF2CF2CF2CF2)—. —(OC4F8)— may be any of —(OCF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2)—, —(OCF2CF(CF3)CF2)—, —(OCF2CF2CF(CF3))—, —(OC(CF3)2CF2)—, —(OCF2C(CF3)2)—, —(OCF(CF3)CF(CF3))—, —(OCF(C2F5)CF2)— and —(OCF2CF(C2F5))—, and preferably —(OCF2CF2CF2CF2)—. —(OC3F6)— (that is, X10 is a fluorine atom in the above-mentioned formula) may be any of —(OCF2CF2CF2)—, —(OCF(CF3)CF2)— and —(OCF2CF(CF3))—, and preferably —(OCF2CF2CF2)—. Also, —(OC2F4)— may be any of —(OCF2CF2)— and —(OCF(CF3))—, and preferably —(OCF2CF2)—.
The unit represented by —(CfF2f)— is a structure located at the end of the left side of PFPE1. “f” is an integer of 1 to 10, preferably an integer of 1 to 6, more preferably an integer of 1 to 4, and further preferably an integer of 1 to 3. It is more preferable that the value of f is the same as the number of carbon atoms contained in any one of the recurring units possessed by PFPE1. The unit represented by —(CfF2f)— may be linear or may be branched. Accordingly, the unit represented by —(CfF2f)— can have a structure, for example, in addition to —(CF2)—, such as —(CF2CF2)—, —(CF(CF3))—, —(CF2CF2CF2)—, —(CF(CF3)CF2)—, —(CF2CF(CF3))—, —(CF2CF2CF2CF2)—, —(CF(CF3)CF2CF2)—, —(CF2CF(CF3)CF2)—, —(CF2CF2CF(CF3))—, —(CF(CF2CF3)CF2)—, —(CF2CF(CF2CF3))—, —(CF2C(CF3)2CF2)—, etc.
The (A) PFPE-containing silane compound may have a recurring units comprising an oxygen atom and a perfluoroalkylene group having 9 or more carbon atoms in addition to these recurring units, as long as it is a material capable of preparing as a perfluoropolyether group.
In one embodiment, PFPE1 has a linear recurring units. In this embodiment, motility of the molecule of the (A) PFPE-containing silane compound at a low temperature is less likely to lower. By having a linear recurring units, physical property values (for example, elastic modulus at a low temperature) of the (A) PFPE-containing silane compound can be less likely to lower as compared with the values at room temperature. Incidentally, in the present specification, “elastic modulus” indicates dynamic elastic modulus, more specifically storage elastic modulus.
PFPE1 is preferably —(CfF2f)—(OCF2)a1—(OC2F4)a2—(OC3F6)a3—(OC4F8)a4-(wherein, f is an integer of 1 to 4, preferably an integer of 1 to 3, a1 and a2 are each independently an integer of 1 or more and 200 or less, preferably 5 or more and 200 or less, more preferably 10 or more and 200 or less, a3 and a4 are each independently an integer of 0 or more and 30 or less, and the order of existence of each repeating unit with the subscripts a1, a2, a3 or a4 and enclosed in parentheses is arbitrary in the formula). PFPE1 is preferably —(CfF2f)—(OCF2)a1—(OCF2CF2)a2—(OCF2CF2CF2)a3—(OCF2CF2CF2CF2)a4—. PFPE1 is more preferably —(CfF2f)—(OCF2)a1—(OC2F4)a2-(wherein, f is 1 or 2, a1 and a2 are each independently an integer of 1 or more and 200 or less, preferably 5 or more and 200 or less, more preferably 10 or more and 200 or less, and the order of existence of each repeating unit with the subscripts a1 or a2 and enclosed in parentheses is arbitrary in the formula).
In the above-mentioned PFPE1, the quantitative relationship between the respective values of a1, a2, a3, a4, a5, a6, a7 and a8 is not particularly limited as long as they satisfy the respective ranges. For example, when the structure represented by —(OCF2)a1— is used with a much amount, rubber characteristics can be easily maintained even at a low temperature and it can be made a composition suitable for low temperature use. Also, when the structure represented by —(OC2F4)a2— is used with a much amount, it is more advantageous due to formation of a cured product which is difficultly decomposed at a high temperature. Depending on the physical properties required for the final use, the structure and the composition of PFPE1 can be appropriately adjusted.
In another preferred embodiment, PFPE1 is a divalent perfluoro(poly)ether group represented by the formula:
—(CfF2f)—(OCF2)a1—(OCF2CF2)a21—(OCF(CF3))a2′—(OCF2CF2CF2)a31—(OCF2CF(CF3))a3′—(OCF(CF3)CF2)a3″—(OCF2CF2CF2CF2)a4—
(wherein, f is an integer of 1 or more and 4 or less, and more preferably 1 or more and 3 or less, a1, a21, a2′, a31, a3′, a3″ and a4 are each independently an integer of 0 or more and 200 or less, a sum of a21 and a2′ equals to a2, a sum of a31, a3′ and a3″ equals to a3, a sum of a1, a21, a2′, a31, a3′, a3″ and a4 is 5 or more, and the order of existence of each repeating unit is arbitrary in the formula). In a more preferable example as an embodiment, PFPE1 is a divalent perfluoro(poly)ether group wherein, in the above-mentioned formula, a1 is an integer of 0 or more and 50 or less, a2 is an integer of 0 or more and 50 or less, a3 is an integer of 0 or more and 30 or less, a4 is an integer of 0 or more and 30 or less, and a sum of a1, a2, a3 and a4 is 5 or more and 200 or less. In a further preferable example as an embodiment, PFPE1 is a perfluoro(poly)ether group having recurring units represented by —(OCF2CF(CF3))a3— and/or —(OCF(CF3)CF2)a3—. That is, in another more preferable embodiment, PFPE1 has a branched perfluoroalkyl group, in particular, has a perfluoropropyl group. As specific examples thereof, there may be mentioned the following structures.
—(CfF2f)—(OCF2CF(CF3))a3′—(OCF2CF2)—(OCF(CF3)CF2)a3″—(OCF(CF3))—(CfCF2f)—(OCF2CF(CF3))a3′—(OCF2CF2CF2CF2)—(OCF(CF3)CF2)a3″—(OCF(CF3))—
In PFPE1, a ratio of the sum of a1 and a2 to the sum of a1, a2, a3, a4, a5, a6, a7 and a8 is preferably 0.80 or more, more preferably 0.90 or more, further preferably 0.98 or more, and particularly preferably 0.99 or more.
In PFPE1, the a2/a1 ratio is preferably 0.1 or more and 10.0 or less, more preferably 0.2 or more and 5.0 or less, and further preferably 0.40 or more and 2.5 or less.
In the curable composition, the cured product thereof is difficultly decomposed at a high temperature. In the present specification, the cured product is “difficultly decomposed at a high temperature” refers to that 1% decomposition temperature of the cured product is in a relatively high temperature. That is, the curable composition can contribute to formation of a cured product that can be used in a wide temperature range. In the present specification, “1% decomposition temperature” means a temperature at which 1% by mass of the cured product decomposes based on the whole cured product. The 1% decomposition temperature means a value measured by thermogravimetric and differential thermal analysis (TG/DTA), and specifically, it is measured under an Air atmosphere with a temperature raising rate of 10° C./min and in the range of 25° C. to 600° C. As the above-mentioned TG/DTA, for example, there may be mentioned DTG-60 manufactured by Shimadzu Corporation.
In the cured product of the curable composition, by having the above-mentioned PFPE1, it can have a suitable elastic modulus even when it is used at a low temperature (for example, a ratio of elastic modulus at −50° C. to elastic modulus at 0° C. can be small). Accordingly, the curable composition can contribute to formation of a cured product that can maintain rubber characteristics even at a low temperature, and the cured product can be applied for uses at a low temperature.
A number average molecular weight of the —PFPE1-portion is preferably in the range of 2,000 to 200,000, and more preferably in the range of 3,000 to 100,000. The above-mentioned number average molecular weight is defined to be a value measured by 19F-NMR.
In one embodiment, the number average molecular weight of the —PFPE1-portion can be in the range of 2,000 to 10,000, and is preferably in the range of 2,000 to 5,000. By having the number average molecular weight of the —PFPE1-portion as mentioned above, a viscosity of the curable composition can be low and handling property thereof can be good. The curable composition having the number average molecular weight of the —PFPE1-portion as mentioned above is also advantageous, for example, in the point of suppressing the viscosity when it is made a solution state using together with a solvent.
In one embodiment, the number average molecular weight of the —PFPE1-portion can be in the range of 10,000 to 100,000, and is preferably in the range of 10,000 to 50,000. By having the number average molecular weight of the —PFPE1-portion as mentioned above, physical properties such as elongation characteristics of the curable composition after curing can be good.
In the formula (1), an Si atom in the group represented by
(wherein, h and i are each an integer of 0 to 2) represents an Si atom bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group. In the formula (1), h and i are each independently an integer of 0 to 3 at each appearance. Provided that at least two of h and i existing with a number of j+k are integers of 0 to 2, and more preferably 0 or 1.
In the above-mentioned formula, the OR3 group is a hydroxyl group or a hydrolyzable group. R3 is a hydrogen atom or a monovalent organic group at each appearance independently. R3 is more preferably —R, —COR, or —N═CR2 (wherein, Rs each independently represent a substituted or unsubstituted alkyl group having 1 to 4 carbon atoms), further preferably an alkyl group having 1 to 4 carbon atoms or an alkoxyalkyl group, and particularly preferably a methyl group or an ethyl group. Different groups may be mixedly present in R3 and R4 in one molecule or one molecule terminal structure, respectively. For example, R3s existing with a plural number can be a combination of a methyl group and an ethyl group. h and i are each independently and preferably 0 or 1, and more preferably 0.
In the above-mentioned formula, R4s each independently represent a hydrogen atom or a monovalent organic group at each appearance, provided that R4 is not to be OR3. R4 is preferably a hydrogen atom or an alkyl group having 1 to 22 carbon atoms, and more preferably an alkyl group having 1 to 4 carbon atoms.
In the formula (1), j and k are each preferably an integer of 1 to 9, more preferably an integer of 1 to 6, further preferably an integer of 1 to 3, and particularly preferably 1.
In the formula (1), g is preferably an integer of 0 or more, more preferably an integer of 0 or more and 5 or less, further preferably 0 or 1, and particularly preferably 0.
X1s each independently represent a single bond or a divalent organic group at each appearance. X2 represents a j+1 valent organic group. X2′ represents a k+1 valent organic group.
In the compound represented by the formula (1), PFPE1 is bound to a group represented by —X1—X2— and —X1—X2′—, and bound to a group represented by
at the respective terminals of the molecule through the group represented by the —X1—X2 and —X1—X2′—.
The groups represented by —X1—X2— and —X1—X2′— are groups that act as a linker that link the silicon atom at the terminal of the molecule and PFPE1. X1s each independently represent a single bond or a divalent organic group at each appearance. X1 may be a single bond, or any of the organic groups as long as the (A) PFPE-containing silane compound can be stably present. As specific examples of X1, there may be mentioned those described as the portion corresponding to X1 in the formula described later.
In the exemplification of the divalent groups in the present specification, when two or more groups are linked, such an exemplification is to include the group described from the right side to the left side. For example, —CONR40— shown below represents —CONR40— and —NR40CO—, and —CONR40—C6H4— represents —CONR40—C6H4— and —C6H4—NR40CO—.
X1 is preferably a divalent organic group. As X1, it is preferably a divalent organic group having at least one selected from the group consisting of a divalent alkylene group, —C6H4— (that is, -phenylene-. Hereinafter, it represents a phenylene group), —O— (an ether group), —CO— (a carbonyl group), —NR40— and —SO2—. The above-mentioned R40s each independently represent a hydrogen atom, a phenyl group or a C1-6 alkyl group (preferably a methyl group), and preferably a hydrogen atom or a methyl group. X1 can be a combination of these structures and, for example, it can take a structure such as alkylene-CO—, —CO—NR40—, alkylene-O-alkylene or —O—CO—NR40—. The above-mentioned —C6H4—, —CO—, —NR40— or —SO2— is preferably contained in the main chain of the molecule of the (A) PFPE-containing silane compound. As more preferable X1, there may be mentioned a urethane bond or an amide bond. Two X1s existing in the (A) PFPE-containing silane compound may be the same with or may be different from each other, and it is preferably to be the same since preparation of the compound becomes easy. When X1 is a divalent organic group, it may be bonded to PFPE1 with either of the bonding arms as long as it can be prepared as a stable compound. For example, in the case of —CO—C6H4—, the C6H4-portion may be bonded to PFPE1 or the —CO portion may be bonded to PFPE.
X2 and X2′ are portions linked to the silicon atom at the terminal, and are groups that act as a linker together with X1. X2 and X2′ represent j+1 valent and k+1 valent organic groups, respectively. Here, the values of j and k are related to the number of groups containing a silicon atom existing at the terminal of the (A) PFPE-containing silane compound, and the value is an integer of 1 or more. X2 and X2′ may be any group as long as it is a 2 to 10 valent organic group wherein the (A) PFPE-containing silane compound can exist stably. The definition of the “organic group” will be mentioned later. As specific examples of X2 and X2, there may be mentioned those described as the portion corresponding to X2 and X2′ in the formula described later. X2 and X2′ have bonding arms with the number of j+1 and k+1, respectively, and they may be bonded to X1 with any bonding arm.
X2 and X2′ are preferably divalent organic groups. X2 and X2′ are preferably divalent alkylene groups, more preferably C1-20 alkylene groups, further preferably C1-6 alkylene groups, and particularly specifically a methylene group, an ethylene group, a propylene group, a methylethylene group, a butylene group, a hexamethylene group, etc. X2 and X2′ existing in the (A) PFPE-containing silane compound may be the same or may be different from each other, and are preferably the same since preparation of the compound becomes easy.
X1′ is a divalent organic group that links the structures represented by the above-mentioned PFPE1. The definition of the “divalent organic group” is as defined above. As the preferable X1′, those mentioned previously as examples of X1 can be applied. X1′ is more preferably a group containing a divalent alkylene group, and further preferably a divalent alkylene group having amide bonds at the both terminals. The alkylene portion is preferably a C1-20 alkylene group, further preferably a C1-6 alkylene group, particularly specifically a methylene group, an ethylene group, a propylene group, a methylethylene group, a butylene group, a hexamethylene group, etc. X1′ is a group linking two PFPE1s, and similarly to X1, two bonding arms possessed by X1′ may be bonded to either of PFPE1s as long as it can be prepared as a stable compound. For example, when X1′ is a methylethylene group (—CH(CH3)CH2—), the CH2-portion may be bonded to PFPE1 on the right side in the formula (1) or may be bonded to PFPE1 on the left side.
Depending on the preparation method of the (A) PFPE-containing silane compound, a compound having a structure in which a silyl group and optionally a linker portion are not introduced at one or both terminal portions of PFPE1 may be produced in some cases. Hereinafter, a compound in which a silyl group is not contained at least one of the both terminals of the molecular chain constituted by such PFPE1 may be sometimes indicated as a “non-terminalized PFPE modified product”. The purity of the compound represented by the formula (1) is preferably high, that is, a contained ratio of such a non-terminalized PFPE modified product is preferably small, and the (A) PFPE-containing silane compound may contain the non-terminalized PFPE modified product within the range which does not impair the function as a curable composition.
With regard to the purity of the (A) PFPE-containing silane compound, a terminalization rate by the silane, which shows how much the silyl group is introduced into the terminals, can be made a measure thereof. The terminalization rate can be determined by the ratio of the substance in which the silyl group is introduced into a PFPE1 portion based on the total amount of the substance in which a PFPE1 portion is not sandwiched by X1′ among the PFPE1 portions. The terminalization rate is preferably 90 mol % or more, more preferably 93 mol % or more, and further preferably 95 mol % or more. By making it within this range, a compound in which both terminals of the molecule are silylated can be contained with a sufficient amount, and the function as a curable composition can be sufficiently exhibited.
The (A) PFPE-containing silane compound is preferably at least one kind of the compound represented by the formula (A-1), (A-2), (A-3) or (A-4).
Hereinafter, the (A) PFPE-containing silane compound represented by the formulae (A-1), (A-2), (A-3) and (A-4) will be explained.
Formula (A-1):
is a compound wherein Rf=PFPE1 and g=0 in the formula (1).
In the formula (A-1), PFPE1, R3, R4, h, i, j and k have the same meanings as defined above.
In the formula (A-1), the groups represented by
are present with a number of j and k, respectively, and the groups corresponding to X2 and X2′ in the formula (1) are j+1 valent and k+1 valent organic groups, respectively.
In the above-mentioned formula, R11s each independently represent a hydrogen atom or a halogen atom at each appearance. The halogen atom is preferably an iodine atom, a chlorine atom or a fluorine atom, and more preferably a fluorine atom.
In the above-mentioned formula, R12 s each independently represent a hydrogen atom or a lower alkyl group at each appearance. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and there may be mentioned, for example, a methyl group, an ethyl group, a propyl group, etc.
In the formula (A-1), the Si atom bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group refers to an Si atom in the group of the following:
wherein, h and i are integers of 0 to 2. In the formula (A-1), such Si atoms are present at least two.
In the formula (A-1), h and i are each independently an integer of 0 to 3 at each appearance, provided that at least two among h and i existing with a number of j+k are integers of 0 to 2, and preferably 0 or 1. h and i are each independently preferably 0 to 2 at each appearance, more preferably 0 or 1, and particularly preferably 0.
In the formula (A-1), it is preferable that Si atoms bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group are present at the both terminals of the main chain of the molecule. That is, in the formula (A-1), at least one of “h”s existing with a number of j and at least one of “i”s existing with a number of k are each preferably an integer of 0 to 2, more preferably 0 or 1, and particularly preferably 0.
In the formula (A-1), X11 and X11′ each independently represent a single bond or a 2 to 10 valent organic group. X11 and X11′ are understood to be a linker, in the compound represented by the formula (A-1), which links a perfluoro(poly)ether portion (that is, —PFPE1-portion) which mainly provides water repellent property, surface slipperiness, etc., and a silane portion which provides a bonding ability to a substrate, that is, the group represented by
Accordingly, X11 and X11′ may be a single bond, or may be any of 2 to 10 valent organic groups, as long as the compound represented by the formula (A-1) can be stably present. Among these, X11 and X11′ are each preferably a divalent organic group. Incidentally, in the groups described as X11 and X11′, the left side of the description is bonded to the group represented by PFPE1 and the right side is bonded to the group enclosed with parentheses to which j or k is applied, respectively.
In another embodiment, X11 and X11′ can be Xe. Xe represents a single bond or a 2 to 10 valent organic group, and preferably a single bond or a 2 to 10 valent organic group having at least one selected from the group consisting of —C6H4— (that is, -phenylene-, hereinafter referred to as a phenylene group), —CO— (a carbonyl group), —NR43— and —SO2—. The above-mentioned R43s each independently represent a hydrogen atom, a phenyl group or a C1-6 alkyl group (preferably a methyl group), and preferably a hydrogen atom or a methyl group. The above-mentioned —C6H4—, —CO—, —NR43— or —SO2— is preferably contained in the main chain of the molecule of the (A) PFPE-containing silane compound.
Xe more preferably represents a single bond or a 2 to 10 valent organic group having at least one selected from the group consisting of —C6H4—, —CONR43—, —CONR43—C6H4—, —CO—, —CO—C6H4—, —SO2NR43—, —SO2NR43—C6H4—, —SO2— and —SO2—C6H4—. The above-mentioned —C6H4—, —CONR43—, —CONR43—C6H4—, —CO—, —CO—C6H4—, —SO2NR43—, —SO2NR43—C6H4—, —SO2— or —SO2—C6H4— is preferably contained in the main chain of the molecule of the (A) PFPE-containing silane compound.
In the formula (A-1), j and k are each an integer of 1 to 9, and can vary depending on the number of the valences of X11 and X11′. In the formula (A-1), j and k are values subtracting 1 from the number of the valences of X11 and X11′, respectively. When X11 and X11′ are single bonds, j and k are each 1.
X11 and X11′ are preferably 2 to 7 valent, more preferably 2 to 4 valent, and further preferably divalent organic groups.
In one embodiment, X11 and X11′ are 2 to 4 valent organic groups, and j and k are each integers of 1 to 3.
In another embodiment, X11 and X11′ are divalent organic groups, and j and k are each 1. In this case, the formula (A-1) is represented by the following formula (A′-1).
In the formula (A′-1), examples of X11 and X11′ are not particularly limited, and there may be mentioned, for example, a divalent group represented by the following formula:
—(R31)p′—(Xa)q′_
[wherein:
Here, R31 and Xa (typically a hydrogen atom of R31 and Xa) may be substituted with one or more substituents selected from a fluorine atom, a C1-3 alkyl group and a C1-3 fluoroalkyl group.
In one embodiment, l′ is 1.
X11 and X11′ are preferably —(R31)p′—(Xa)q′—R32—. R32 represents a single bond, —(CH2)t′— or an o-, m- or p-phenylene group, and preferably —(CH2)t′—. t′ is an integer of 1 to 20, preferably an integer of 2 to 6, and more preferably an integer of 2 to 3. Here, R32 (typically a hydrogen atom in R32) may be substituted with one or more substituents selected from a fluorine atom, a C1-3 alkyl group and a C1-3 fluoroalkyl group.
X11 and X11′ can be preferably a single bond,
Incidentally, the alkylene group refers to a group having a —(CδH2δ)— structure, which may be substituted or unsubstituted, and may be linear or branched.
X11 and X11′ are more preferably
X11 and X11′ are further preferably
In the above-mentioned formulae, Xf is an alkylene group having 1 to 6 carbon atoms, preferably 1 to 4 carbon atoms, and more preferably 1 to 2 carbon atoms, for example, a methylene group. The hydrogen atom in Xf may be substituted with one or more substituents selected from a fluorine atom, a C1-3 alkyl group and a C1-3 fluoroalkyl group, and preferably substituted. Xf may be linear or branched, and preferably linear.
In the above-mentioned formulae, Xc represents
In the above-mentioned formulae, Xd represents
X11 and X11′ are particularly preferably groups represented by
In one embodiment, X11 and X11′ are groups represented by
In one embodiment, X11 and X11′ can be
X11 and X11′ are preferably
In the above-mentioned formula, —(CvH2v)— may be linear or may be branched, and, for example, can be —CH2—, —CH2CH2—, —CH2CH2CH2—, —CH(CH3)— or —CH(CH3)CH2—.
X11 and X11′ groups may be substituted with one or more substituents selected from a fluorine atom, a C1-3 alkyl group and a C1-3 fluoroalkyl group (preferably a C1-3 perfluoroalkyl group).
In one embodiment, X11 and X11′ groups can be other than the —O—C1-6 alkylene group.
In another embodiment, as the X11 and X11′ groups, for example, there may be mentioned the following groups:
[wherein, R41 s are each independently a hydrogen atom, a phenyl group, an alkyl group having 1 to 6 carbon atoms or a C1-6 alkoxy group, and preferably a methyl group;
(wherein, R42s each independently represent a hydrogen atom, a C1-6 alkyl group or a C1-6 alkoxy group, preferably a methyl group or a methoxy group, and more preferably a methyl group),
As specific examples of X11 and X11′, there may be mentioned, for example:
and the like.
Among the above, X11 and X11′ are preferably
Among the above, X11 and X11′ are more preferably
In one embodiment, X11 and X11′ represent Xe′. Xe′ is a single bond, an alkylene group having 1 to 6 carbon atoms, —R51—C6H4—R52—, —R51—CONR43—R52—, —R51—CONR43—C6H4—R52—, —R51—CO—R52—, —R51—CO—C6H4—R52—, —R51—SO2NR43—R52—, —R51—SO2NR43—C6H4—R52—, —R51—SO2—R52—, or —R51—SO2—C6H4—R52—. R51 and R52 each independently represent a single bond or an alkylene group having 1 to 6 carbon atoms, and preferably a single bond or an alkylene group having 1 to 3 carbon atoms. R43 has the same meaning as defined above. The above-mentioned alkylene group is substituted or unsubstituted, and preferably unsubstituted. As the substituents of the above-mentioned alkylene group, there may be mentioned, for example, a halogen atom, and preferably a fluorine atom. The above-mentioned alkylene group is linear or branched, and preferably linear.
In a preferred embodiment, Xe′ can be
Among the above-mentioned, Xe′ can be preferably
Among the above-mentioned, Xe′ can be more preferably
In this embodiment, as specific examples of Xe′, there may be mentioned, for example,
Among the above-mentioned exemplification, as preferred Xe′, there may be mentioned
Among the above-mentioned exemplification, as more preferred Xe′, there may be mentioned
In one embodiment, Xe′ is a single bond. In this embodiment, PFPE1 and a group having a bonding ability to a substrate (that is, in (A-1), a group enclosed with parentheses to which j and k are applied) are directly bonded.
In yet another embodiment, X11 and X11′ are groups represented by the formula: —(R16)x—(CFR17)y—(CH2)z—. In the formula, x, y and z are each independently an integer of 0 to 10, a sum of x, y and z is 1 or more, and the order of existence of each recurring units enclosed with parentheses is arbitrary in the formula.
In the above-mentioned formula, R16s each independently represent an oxygen atom, phenylene, carbazolylene, —NR18— (wherein, R18 represents a hydrogen atom or an organic group) or a divalent organic group at each appearance. R16 is preferably an oxygen atom or a divalent polar group.
The above-mentioned “divalent polar group” is not particularly limited, and there may be mentioned —C(O)—, —C(═NR19)—, and —C(O)NR19— (in these formulae, R19 represents a hydrogen atom or a lower alkyl group). The “lower alkyl group” is, for example, an alkyl group having 1 to 6 carbon atoms, for example, a methyl group, an ethyl group and an n-propyl group, and these may be substituted with one or more fluorine atoms.
In the above-mentioned formula, R17s are each independently a hydrogen atom, a fluorine atom or a lower fluoroalkyl group, and preferably a fluorine atom at each appearance. The “lower fluoroalkyl group” is, for example, a fluoroalkyl group having 1 to 6 carbon atoms, preferably 1 to 3 carbon atoms, preferably a perfluoroalkyl group having 1 to 3 carbon atoms, more preferably a trifluoromethyl group or a pentafluoroethyl group, and further preferably a trifluoromethyl group.
In this embodiment, X11 and X11′ are preferably groups represented by the formula: —(O)x—(CF2)y—(CH2)z— (wherein, x, y and z have the same meanings as defined above, and the order of existence of each recurring units enclosed with parentheses is arbitrary in the formula).
As the group represented by the above-mentioned formula: —(O)x—(CF2)y—(CH2)z—, there may be mentioned, for example, a group represented by —(O)x′—(CH2)z″—O—[(CH2)z′″—O-]z—, and —(O)x′—(CF2)y″—(CH2)z″—O—[(CH2)z′″—O-]z″″ (wherein, x′ is 0 or 1, y″, z″ and z′″ are each independently an integer of 1 to 10, and z″″ is 0 or 1). Incidentally, the left end of these groups is bonded to the PFPE1 side.
In another preferred embodiment, X11 and X11′ are —O—CFR20—(CF2)e′—.
The above-mentioned R20s each independently represent a fluorine atom or a lower fluoroalkyl group. Here, the lower fluoroalkyl group is, for example, a fluoroalkyl group having 1 to 3 carbon atoms, preferably a perfluoroalkyl group having 1 to 3 carbon atoms, more preferably a trifluoromethyl group and a pentafluoroethyl group, and further preferably a trifluoromethyl group.
The above-mentioned e's are each independently 0 or 1.
In one specific example, R20 is a fluorine atom, and e′ is 1.
In yet another embodiment, as examples of X11 and X11′ groups, there may be mentioned the following groups:
[wherein,
R1's are each independently a hydrogen atom, a phenyl group, an alkyl group having 1 to 6 carbon atoms or a C1-6 alkoxy group, and preferably a methyl group;
some of optional Ts is/are the following group bonded to PFPE1 of the main chain of the molecule:
[wherein, R42s each independently represent a hydrogen atom, a C1-6 alkyl group or a C1-6 alkoxy group, preferably a methyl group or a methoxy group, and more preferably a methyl group.],
some of the other Ts is/are —(CH2)n″— (n″ is an integer of 2 to 6) bonded to the group opposite to PFPE1 of the main chain of the molecule, and the remaining Ts, when it is present, can be each independently a methyl group, a phenyl group, a C1-6 alkoxy group, or a radical capturing group or an ultraviolet absorbing group.]. Incidentally, also in the above-mentioned embodiment, in the groups described as X11 and X11′, the left side is bonded to the group represented by PFPE1 and the right side is bonded to the group enclosed with parentheses by applying j or k, respectively.
The radical capturing group is not particularly limited as long as it can capture radicals generated by photoirradiation, and there may be mentioned, for example, residues of benzophenones, benzotriazoles, benzoic acid esters, phenyl salicylates, crotonic acids, malonic acid esters, organoacrylates, hindered amines, hindered phenols or triazines.
The ultraviolet absorbing group is not particularly limited as long as it can absorb ultraviolet rays, and there may be mentioned, for example, residues of benzotriazoles, hydroxybenzophenones, esters of substituted and unsubstituted benzoic acid or salicylic acid compounds, acrylates or alkoxy cinnamates, oxamides, oxanilides, benzoxazinones or benzoxazoles.
In a preferred embodiment, as the preferred radical capturing group or ultraviolet absorbing group, there may be mentioned
In this embodiment, X11 and X11′ (and X12 and X12′, X13 and X13′, and X14 and X14′ mentioned below) can be a 3 to 10 valent organic group.
In the formula (A-1), X21 and X21′ each represent a single bond or a divalent organic group. X21 and X21′ are preferably alkylene groups having 1 to 20 carbon atoms, and more preferably —(CH2)u— (wherein, u is an integer of 0 to 2).
In the formula (A-1), “t”s are each independently an integer of 1 to 10. In a preferred embodiment, t is an integer of 1 to 6. In another preferred embodiment, t is an integer of 2 to 10, and is preferably an integer of 2 to 6.
The compound represented by the formula (A-1) is preferably a compound represented by the following formula (A′-1):
[wherein:
—(CfCF2f)—(OCF2)a1—(OC2F4)a2—(OC3F6)a3—(OC4F8)a4—(OC5F10)a5—(OC6F12)a6—(OC7F14)a7—(OC8F16)a8—
(wherein, f is an integer of 1 to 10, a1 and a2 are each independently an integer of 1 or more and 200 or less, a3, a4, a5, a6, a7 and a8 are each independently an integer of 0 or more and 30 or less, a sum of a1, a2, a3, a4, a5, a6, a7 and a8 is an integer of 5 or more and 200 or less, the unit represented by (CfF2f) is located at the left end of the group, and the order of existence of each repeating unit enclosed in parentheses with the subscript a1, a2, a3, a4, a5, a6, a7 or a8 is arbitrary in the formula);
R3s each independently represent a hydrogen atom or a monovalent organic group at each appearance,
R4s each independently represent a hydrogen atom or an alkyl group having 1 to 22 carbon atoms at each appearance;
R11s each independently represent a hydrogen atom or a halogen atom at each appearance;
R12s each independently represent a hydrogen atom or a lower alkyl group at each appearance;
h and i are each an integer of 0 to 2, and preferably 0,
X11 and X11′ are each independently —O—CFR20—(CF2)e′—;
R20s each independently represent a fluorine atom or a lower fluoroalkyl group at each appearance;
e's are each independently 0 or 1 at each appearance;
X21 and X21′ are each independently —(CH2)u—;
“u”s are each independently an integer of 0 to 2 at each appearance; and
“t”s are each independently an integer of 2 to 10 at each appearance.].
The compound represented by the formula (A-1) is preferably a compound represented by the following formula (A′-1):
[wherein:
—(CfF2f)—(OCF2)a1—(OC2F4)a2—(OC3F6)a3—(OC4F8)a4—(OC5F10)a5—(OC6F12)a6—(OC7F14)a7—(OC8F16)a8—
(wherein, f is an integer of 1 to 10, a1 and a2 are each independently an integer of 1 or more and 200 or less, a3, a4, a5, a6, a7 and a8 are each independently an integer of 0 or more and 30 or less, a sum of a1, a2, a3, a4, a5, a6, a7 and a8 is an integer of 5 or more and 200 or less, the unit represented by (CfF2f) is located at the left end of the group, and the order of existence of each repeating unit enclosed in parentheses with the subscript a1, a2, a3, a4, a5, a6, a7 or a8 is arbitrary in the formula);
R3s each independently represent a hydrogen atom or a monovalent organic group at each appearance,
R4s each independently represent a hydrogen atom or an alkyl group having 1 to 22 carbon atoms at each appearance;
R11s each independently represent a hydrogen atom or a halogen atom at each appearance;
R12s each independently represent a hydrogen atom or a lower alkyl group at each appearance;
h and i are each an integer of 0 to 2, and preferably 0,
X11 and X11′ are each independently —CONR43—;
R43s each independently represent a hydrogen atom, a phenyl group or a C1-6 alkyl group, and preferably a hydrogen atom or a methyl group;
X21 and X21′ are each independently —(CH2)u—;
“u”s are each independently an integer of 0 to 2 at each appearance; and
“t” is an integer of 1 to 6.].
The compound represented by the above-mentioned formula (A-1) can be obtained, for example, using a perfluoro(poly)ether derivative corresponding to the —PFPE1-portion as a starting material, by introducing iodine into the terminal, then, reacting vinyl monomers corresponding to —CH2CR12(X21—Si(OR3)3-hR4h)— and —CH2CR12(X21′—Si(OR3)3-iR4i)—.
Formula (A-2):
wherein, PFPE1, R3, R4, h, i, j and k have the same meanings as defined in the formula (A-1).
In the formula (A-2), the Si atom bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group refers to an Si atom in the group of the following:
in which h and i are integers of 0 to 2. In the formula (A-2), such Si atoms exist at least two.
In the formula (A-2), h and i are each independently an integer of 0 to 3 at each appearance, provided that at least two of h and i existing with a number of j+k are integers of 0 to 2, and preferably 0 or 1. h and i are each independently and preferably 0 to 2 at each appearance, more preferably 0 or 1, and particularly preferably 0.
In the formula (A-2), the Si atom bonded to at least one group selected from the group consisting of a hydroxyl group and a hydrolyzable group is preferably present at both terminals of the main chain of the molecule. That is, in the formula (A-2), at least one of “h”s existing with a number of j and at least one of “i” existing with a number of k are each preferably an integer of 0 to 2, more preferably 0 or 1, and particularly preferably 0.
In the formula (A-2), X12 and X12′ each independently represent a single bond or a 2 to 10 valent organic group. X12 and X12′ are understood to be a linker, in the compound represented by the formula (A-2), which links a perfluoro(poly)ether portion (that is, —PFPE1-portion) which mainly provides water repellent property, surface slipperiness, etc., and a silane portion which provides a bonding ability to a substrate, that is, the group represented by
Accordingly, X12 and X12′ may be a single bond, or may be any of 2 to 10 valent organic groups, as long as the compound represented by the formula (A-2) can be stably present. Among these, X12 and X12′ are each preferably a divalent organic group. Incidentally, in the structures described as X12 and X12′, the left side is bonded to the group represented by PFPE1 and the right side is bonded to the group enclosed with parentheses to which j or k is applied, respectively.
In another embodiment, X12 and X12′ represent Xe. Xe has the same meaning as defined above.
In the formula (A-2), j and k are each an integer of 1 to 9, and can vary depending on the number of the valences of X12 and X12′. In the formula (A-2), j and k are values subtracting 1 from the number of the valences of X12 and X12′, respectively. When X12 and X12′ are single bonds, j and k are each 1.
X12 and X12′ are preferably 2 to 7 valent, more preferably 2 to 4 valent, and further preferably divalent organic groups.
In one embodiment, X12 and X12′ are 2 to 4 valent organic groups, and j and k are each integers of 1 to 3.
In another embodiment, X12 and X12′ are divalent organic groups, and j and k are each 1. In this case, the formula (A-2) is represented by the following formula (A′-2).
Examples of X12 and X12′ are not particularly limited, and there may be mentioned, for example, the same as those described in X11 and X11′.
Among these, as preferable specific X12 and X12′, there may be mentioned a single bond,
Among the above, X12 and X12′ are preferably
Among the above, X12 and X12′ are more preferably
In another preferred embodiment, X12 and X12′ represent Xe′. Xe′ has the same meaning as defined above.
In one embodiment, Xe′ is a single bond. In this embodiment, PFPE1 and a group having a bonding ability to a substrate (that is, in (A-2), a group enclosed with parentheses to which j and k are applied) are directly bonded.
In one embodiment, in the formula (A-2), Si atoms bonded to a hydroxyl group or a hydrolyzable group exist at least two. That is, in the formula (A-2), the groups of
(wherein, h and i are integers of 0 to 2) exist at least two.
The compound represented by the formula (A-2) is preferably a compound represented by the following formula (A′-2):
[wherein:
—(CfF2f)—(OCF2)a1—(OC2F4)a2—(OC3F6)a3—(OC4F)a4—(OC5F10)a8—(OC6F12)a6—(OC7F14)a7—(OC8F16)a8—
(wherein, f is an integer of 1 to 10, a1 and a2 are each independently an integer of 1 or more and 200 or less, a3, a4, a5, a6, a7 and a8 are each independently an integer of 0 or more and 30 or less, a sum of a1, a2, a3, a4, a5, a6, a7 and a8 is an integer of 5 or more and 200 or less, the unit represented by (CfF2f) is located at the left end of the group, and the order of existence of each repeating unit enclosed in parentheses with the subscript a1, a2, a3, a4, a5, a6, a7 or a8 is arbitrary in the formula);
R3s each independently represent a hydrogen atom or a monovalent organic group at each appearance;
R4s each independently represent a hydrogen atom or an alkyl group having 1 to 22 carbon atoms at each appearance;
h and i are each an integer of 0 to 2, and preferably 0,
X12 and X12′ are each independently —CH2O(CH2)2—, —CH2O(CH2)3- or —CH2O(CH2)6—.].
The compound represented by the formula (A-2) can be produced by the known method, for example, the method described in JP 2013-117012A or an improved method thereof.
The formula (A-3):
(Rcn1Rbm1Ral1Si)j1—X13—PFPE1-X13′—(SiRal2Rbm2Rcn2)k1 (A-3)
wherein, PFPE1 has the same meaning as defined in the formula (A-1).
In the formula (A-3), X13 and X13′ each independently represent a single bond or a 2 to 10 valent organic group. X13 and X13′ are understood to be a linker, in the compound represented by the formula (A-3), which links a perfluoro(poly)ether portion (that is, —PFPE1-portion) which mainly provides water repellent property, surface slipperiness, etc., and a silane portion which provides a bonding ability to a substrate (that is, the group represented by SiRa11Rbm1Rcn1 and SiRal2Rbm2Rcn2). Accordingly, X13 and X13′ may be a single bond, or may be any of 2 to 10 valent organic groups, as long as the compound represented by the formula (A-3) can be stably present. Among these, X13 and X13′ are each preferably a divalent organic group. Incidentally, in the structure described as X13 and X13′, the left side is bonded to the group represented by PFPE1 and the right side is bonded to the group enclosed with parentheses to which j1 or k1 is applied, respectively.
In another embodiment, X13 and X13′ represent Xe. Xe have the same meanings as defined above.
In the formula (A-3), j1 and k1 are each an integer of 1 to 9, and can vary depending on the number of the valences of X13 and X13′. In the formula (A-3), j1 and k1 are values subtracting 1 from the number of the valences of X3 and X13, respectively. When X13 and X13′ are single bonds, j1 and k1 are each 1.
X13 and X13′ are preferably 2 to 7 valent, more preferably 2 to 4 valent, and further preferably divalent organic groups.
In one embodiment, X13 and X13′ are 2 to 4 valent organic groups, and j1 and k1 are each an integer of 1 to 3.
In another embodiment, X13 and X13′ are divalent organic groups, and j1 and k1 are each 1. In this case, the formula (A-3) is represented by the following formula (A′-3).
Rcn1Rbm1Ral1Si—X13—PFPE1-X13′—SiRal2Rbm2Rcn2 (A′-3)
Examples of X13 and X13′ are not particularly limited, and there may be mentioned, for example, the same as those described in X11 and X11′.
Among these, as preferable specific X13 and X13′, there may be mentioned a single bond,
Among the above, X13 and X13′ are preferably
Among the above, X13 and X13′ are more preferably
In another preferred embodiment, X13 and X13′ represent Xe′. Xe′ have the same meanings as defined above.
In one embodiment, Xe′ is a single bond. In this embodiment, PFPE1 and a group having a bonding ability to a substrate (that is, in the formula (A-3), the group enclosed with parentheses to which j1 and k1 are applied) are directly bonded.
In the above-mentioned formula, Ras each independently represent -Z3—SiR71p1R72q1R73r1 at each appearance.
In the formula, Z3s each independently represent an oxygen atom or a divalent organic group at each appearance. Z3 is preferably a divalent organic group, and does not include a group which forms a siloxane bond with the Si atom (Si atom to which Ra is bonded) at the terminal of the main chain of the molecule in the formula (A-3).
Z3 is preferably a C1-6 alkylene group, —(CH2)s1—O—(CH2)s2— (wherein, s1 is an integer of 1 to 6, and s2 is an integer of 1 to 6) or -phenylene-(CH2)s3- (wherein, s3 is an integer of 0 to 6), and more preferably a C1-3 alkylene group. These groups may be substituted with one or more substituents selected from, for example, a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group and a C2-6 alkynyl group. From the viewpoint that ultraviolet durability is particularly good, Z3 is more preferably a linear or branched alkylene group, and further preferably a linear alkylene group. A number of the carbon atoms constituting the alkylene group of Z3 is preferably in the range of 1 to 6, and more preferably in the range of 1 to 3. Incidentally, with regard to the alkylene group, it is the same as mentioned above.
R71s are each independently (-Z3—SiR71′p1′R72q1′R73r1′)s4-Z3—SiR72q1″R73r1″ at each appearance. In the formula, Z3 has the same meaning as defined above. p1′, q1′ and r1′ are each independently an integer of 0 to 2, provided that a sum of p1′, q1′ and r1′ is 2. q1″ and r1″ are each independently an integer of 0 to 3, provided that a sum of q1″ and r1″ is 3. s4 is an integer of 0 to 3. That is, Ra contains recurring units of -Z3—Si— with a number of s4+2, and its maximum number is 5.
In Ra, a number of the Si atoms linked linearly through the Z3 group is 5 at the maximum. That is, in Ra, when R71 is present with a number of at least one, the Si atoms linked linearly through the Z3 group exist with a number of two or more in Ra, and a number of the Si atoms linked linearly through such a Z3 group is 5 at the maximum. Incidentally, a “number of the Si atoms linked linearly through the Z3 group in Ra” is equal to the number of repetitions of -Z3—Si— linked linearly in Ra.
Ra may have, in addition to the above-mentioned linear chain, a plural number of branched chains in which a number of the Si atoms linearly linked through the Z3 group becomes within 5. That is, R71′s are each independently a group having at least one -Z3—Si— unit at each appearance, and are specifically (-Z3—SiR71″p1′″R72q1′″R73r1′″)s5-Z3—SiR72q1″″R73r1″″. In the formula, Z3 has the same meaning as defined above. p1′″, q1′″ and r1′″ are each independently an integer of 0 to 2, provided that a sum of p1′″, q1′″ and r1′″ is 2. q1″″ and r1″″ are each independently an integer of 0 to 3, provided that a sum of q1″″ and r1″″ is 3. s5 is an integer of 0 to 2, and is an integer in which a number of the Si atoms linked through the Z3 group in Ra becomes 5 or less. R71″ et seq are also defined in the same manner as in R71′.
For example, an example in which the Si atoms are linked through the Z3 group in Ra is shown below.
In the above-mentioned formula, * means a site that binds to Si in the main chain, and ··· means that a predetermined group other than Z3Si is bonded, that is, when all three bonding arms of the Si atom are ···, it means the end portion of the repetition of Z3Si. Also, the number on the right shoulder of Si means the number of the appearance of Si linked linearly through the Z3 group counted from *. That is, in the chain in which the Z3Si repetition is terminated at Si2, “the number of the Si atoms linked linearly through the Z3 group in Ra” is 2, and similarly, in the chain in which the Z3Si repetition is terminated at Si3, Si4 and Si5, “the number of the Si atoms linked linearly through the Z3 group in Ra” are 3, 4 and 5, respectively. Incidentally, as is clear from the above-mentioned formula, there are a plurality of the Z3Si chains in Ra, but it is not necessary that they all have the same length, and each may have an arbitrary length.
In a preferred embodiment, as shown below, “the number of the Si atoms linked linearly through the Z3 group in Ra″ is one (left formula) or two (right formula) in all chains.
In one embodiment, the number of the Si atoms linked linearly through the Z3 group in Ra is 1 or 2, and preferably 1.
In the formula, R72s each independently represent a hydroxyl group or a hydrolyzable group at each appearance. The “hydrolyzable group” has the same meaning as defined above.
R72 is preferably —OR72′ (wherein, R72′ represents a substituted or unsubstituted C1-3 alkyl group, and more preferably a methyl group).
In the formula, R73s each independently represent a hydrogen atom or a lower alkyl group at each appearance. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and further preferably a methyl group.
In the above-mentioned Ra, p1s are each independently an integer of 0 to 3 at each appearance; q1s are each independently an integer of 0 to 3 at each appearance; and r1s are each independently an integer of 0 to 3 at each appearance. Provided that in each (-Z3—SiR71p1R72q1R73r1), a sum of p1, q1 and r1 is 3.
In a preferred embodiment, q1, q1″, q1″″, etc., in Ra are preferably 2 or more, for example, are 2 or 3, and more preferably 3.
In a preferred embodiment, at least one of the terminal portions of Ra can be -Z3—SiR72q1R73r1, -Z3—SiR72q1″—R73r1″, -Z3—SiR72q1″″R73r1″″, etc. (here, a sum of q1 and r1, a sum of q1″ and r1″, a sum of q1″″ and r1″″, etc., are each 3). In the formula, the units such as -Z3—SiR72q1R73r1, -Z3—SiR72q1″R73r1″, Z3—SiR72q1″″R73r1″″, etc., are preferably -Z3—SiR723. In a further preferred embodiment, the terminal portion of Ra can be all -Z3—SiR72q1R73r1, -Z3—SiR72q1″—R73r1″, -Z3—SiR72q1″″R73r1″″, etc., and can be preferably -Z3—SiR723.
In a preferred embodiment, at least one of the terminal portions in the group enclosed with parentheses to which j1 is attached can be —Si(-Z3—SiR72q1R73r1)2Rbm1Rcn1 (provided that either one of m1 and n1 is 1 and the other is 0, and that a sum of q1 and r1 is 3), —Si(-Z3—SiR72q1″R73r1″)2R72q1R73r1 (provided that either one of q1 and r1 is 1 and the other is 0, and that a sum of q1″ and r1″ is 3), —Si(-Z3—SiR72q1R73r1)3 (a sum of q1 and r1 is 3) or —Si(-Z3—SiR72q1″R73r1″)3 (a sum of q1″ and r1″ is 3), etc., and preferably —Si(-Z3—SiR72g1R73r1)3 or —Si(-Z3—SiR72q1R73r1″)3, etc. In the formula, the units such as (—Z3—SiR72q1R73r1)3, (-Z3—SiR72q1″R73r1″)3, etc., are preferably each (-Z3—SiR723)3. In a further preferred embodiment, all the terminal portions of Ra can be (-Z3—SiR72q1R73r1)3, —Si(-Z3—SR72q1″R73r1″)3, etc., and preferably —Si(-Z3—SiR723)3.
In a preferred embodiment, at least one of the terminal portions in the group enclosed with parentheses to which k1 is attached can be —Si(-Z3—SiR72q1R73r1)2Rm2Rcn2 (provided that either one of m2 and n2 is 1 and the other is 0, and that a sum of q1 and r1 is 3), —Si(-Z3—SiR72q1″R73r1″)2R72q1R73r1 (provided that either one of q1 and r1 is 1 and the other is 0, and that a sum of q1″ and r1″ is 3), —Si(-Z3—SiR72g1R73r1)3 (a sum of q1 and r1 is 3) or —Si(-Z3—SiR72q1″R73r1″)3 (a sum of q1″ and r1″ is 3), etc., and preferably —Si(-Z3—SiR72q1R73r1)3 or —Si(-Z3—SiR72q1″R73r1″)3, etc. In the formula, the units such as (—Z3—SiR72q1R73r1)3, (-Z3—SiR72q1R73r1)3, etc., are preferably each (-Z3—SiR723)3. In a further preferred embodiment, all the terminal portions of Ra can be (-Z3—SiR72q1R73r1)3, —Si(-Z3—SiR72q1″R73r1″)3, etc., and preferably —Si(-Z3—SiR723)3.
In the formula (A-3), Si atoms bonded to a hydroxyl group or a hydrolyzable group exist at least two. That is, the structures selected from the group consisting of SiR72 (specifically the group represented by —SiR71p1R72g1R73r1, etc., provided that q1 is an integer of 1 to 3) in Ra in the group enclosed to which j1 and k1 are applied, and SiRb (specifically, groups represented by —SiRal1Rbm1Rcn1 and —SiRal2Rbm2Rcn2, provided that m1 and m2 are integers of 1 to 3) in the group enclosed to which j1 and k1 are applied are present with at least two. Rb will be mentioned later.
The above-mentioned group can correspond to the group of
(h and i are integers of 0 to 2) in the formula (1).
In the formula (A-3), at least one Si which is bonded to a hydroxyl group or a hydrolyzable group is more preferably present in both terminals of the main chain of the molecule of the (A) PFPE-containing silane compound. That is, there exist the structure of SiR72 or SiRb in Ra in the enclosed group by applying j1 with at least one, and exist the structure of SiR72 or SiRb in Ra in the enclosed group by applying k1 with at least one.
In the formula (A-3), Rb groups each independently represent a hydroxyl group or a hydrolyzable group at each appearance. The Rb group is preferably a hydroxyl group, —OR4′, —OCOR4′, —O—N═C(R4′)2, —N(R4′)2, —NHR4′ or halogen (in these formulae, R4′ represents a substituted or unsubstituted alkyl group having 1 to 4 carbon atoms), and more preferably —OR4′. In R4′, an unsubstituted alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, an n-butyl group, an isobutyl group, etc.; and a substituted alkyl group such as a chloromethyl group, etc., are contained. Among these, an alkyl group, in particular, an unsubstituted alkyl group is preferable, and a methyl group or an ethyl group is more preferable. The hydroxyl group is not particularly limited, and may be one in which it is generated by hydrolyzing a hydrolyzable group. Rb is more preferably —OR4′ (wherein, R4′ represents a substituted or unsubstituted C1-3 alkyl group, and more preferably a methyl group).
In the above-mentioned formula, RCs each independently represent a hydrogen atom or a lower alkyl group at each appearance. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and further preferably a methyl group.
In the formula (A-3), l1 and l2 are each independently an integer of 0 to 3 at each appearance; m1 and m2 are each independently an integer of 0 to 3 at each appearance; and n1 and n2 are each independently an integer of 0 to 3 at each appearance. Provided that, in each (SiRal1Rbm1Rcn1) and each (SiRal2Rbm2Rcn2), a sum of l1, m1 and n1 and a sum of l2, m2 and n2 are each 3.
In one embodiment, l1 and l2 are each preferably an integer of 1 to 3, and more preferably 3.
The compound represented by the above-mentioned formula (A-3) can be synthesized by, for example, the method described in WO 2014/069592 A1.
The formula (A-4):
(Rfn3Rem3Rdl3C)j2—X14—PFPE1-X14′—(CRdl4Rem4Rfn4)k2 (A-4)
In the formula, PFPE1 has the same meaning as defined in the formula (A-1).
In the formula (A-4), X14 and X14′ each independently represent a single bond or a 2 to 10 valent organic group. X14 and X14′ are understood to be a linker, in the compound represented by the formula (A-4), which links a perfluoro(poly)ether portion (that is, —PFPE1-portion) which mainly provides water repellent property, surface slipperiness, etc., and a portion which provides a bonding ability to a substrate (that is, the group represented by CRdl3Rem3Rfn3 and CRdl4Rem4Rfn4). Accordingly, X14 and X14′ may be a single bond, or may be any of 2 to 10 valent organic groups, as long as the compound represented by the formula (A-4) can be stably present. Among these, X14 and X14′ are each preferably a divalent organic group. Incidentally, in the structure described as X14 and X14′, the left side is bonded to the group represented by PFPE1 and the right side is bonded to the group enclosed with parentheses to which j2 or k2 is applied, respectively.
In another embodiment, X14 and X14′ represent Xe. Xe has the same meaning as defined above.
In the formula (A-4), j2 and k2 are each an integer of 1 to 9, and can vary depending on the number of the valences of X14 and X14′. In the formula (A-4), j2 and k2 are values subtracting 1 from the number of the valences of X14 and X14′, respectively. When X14 and X14′ are single bonds, j2 and k2 are each 1.
X14 and X14′ are preferably 2 to 7 valent, more preferably 2 to 4 valent, and further preferably divalent organic groups.
In one embodiment, X14 and X14′ are 2 to 4 valent organic groups, and j2 and k2 are each an integer of 1 to 3.
In another embodiment, X14 and X14′ are divalent organic groups, and j2 and k2 are each 1. In this case, the formula (A-4) is represented by the following formula (A′-4).
Rfn3Rem3Rdl3C—X14—PFPE1-X14′—CRdl4Rem4Rfn4 (A′-4)
Examples of the above-mentioned X14 and X14′ are not particularly limited, and there may be mentioned, for example, the same as those described in X11 and X11′.
Among these, as preferable specific X14 and X14′, there may be mentioned,
Among the above-mentioned, more preferred specific X14 and X14′ are preferably
Among the above, X14 and X14′ are more preferably
In a more preferred embodiment, X14 and X14′ represent Xe′. Xe′ has the same meaning as defined above.
In one embodiment, Xe′ is a single bond. In this embodiment, PFPE1 and a group having a bonding ability to a substrate (that is, in the formula (A-4), a group enclosed with parentheses to which j2 and k2 are applied) are directly bonded. By having such a structure, a bonding force between PFPE1 and the group enclosed with parentheses to which j2 and k2 are applied is considered to be more strengthened. Also, the carbon atoms directly bonded to PFPE1 (that is, in the group enclosed with parentheses to which j2 and k2 are applied, the carbon atoms bonded to Rd, Re and Rf, respectively) have less charge bias and, as a result, the nucleophilic reaction, etc., are difficultly generated in the above-mentioned carbon atoms, and it is considered that the compound is stably bonded to a substrate. Such a structure is advantageous since friction durability of the layer formed by the (A) PFPE-containing silane compound can be more improved.
In the above-mentioned formula, Rds each independently represent -Z4—CR81p2R82q2R83r2 at each appearance.
In the formula, Z4s each independently represent an oxygen atom or a divalent organic group at each appearance.
Z4 is preferably a C1-6 alkylene group, —(CH2)t1—O—(CH2)t2— (wherein, t1 is an integer of 0 to 6, for example, an integer of 1 to 6, and t2 is an integer of 0 to 6, for example, an integer of 1 to 6) or -phenylene-(CH2)t3- (wherein, t3 is an integer of 0 to 6), and more preferably a C1-3 alkylene group. These groups may be substituted with one or more substituent(s), for example, selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group and a C2-6 alkynyl group.
In the formula, R81s are each independently (-Z4—CR81′p2′R82q2′R83r2′)t4-Z4—CR82q2″R83r2″ at each appearance. In the formula, Z4 has the same meaning as defined above. p2′, q2′ and r2′ are each independently an integer of 0 to 2, provided that a sum of p2′, q2′ and r2′ is 2. q2″ and r2″ are each independently an integer of 0 to 3, provided that a sum of q2″ and r2″ is 3. t4 is an integer of 0 to 3. That is, Rd contains the recurring units of -Z4—C— with a number of t4+2, and the maximum number is five.
In Rd, a number of C atoms linearly linked through the Z4 group is five at the maximum. That is, in Rd, when R81 is present with at least one, two or more C atoms linearly linked through the Z4 group in Rd are present, and a number of C atoms linearly linked through such a Z4 group is five at the maximum. Incidentally, a “number of C atoms linearly linked through the Z4 group in Rd” is equal to the number of repetitions of -Z4—C— linearly linked in Rd.
Rd may have, in addition to the above-mentioned linear chain, a plurality of branched chains such that the number of C atoms linearly linked through Z4 group is within 5. That is, R81′ is each independently a group having at least one -Z4—C-unit at each appearance, and specifically is (-Z4—CR81″p2′″—R82q2′″R83r2′″)t5-Z4—CR82q2″″R83r2″″. In the formula, Z4 has the same meaning as defined above. p2′″, q2′″ and r2′″ are each independently an integer of 0 to 2, provided that a sum of p2′″, q2′″ and r2′″ is 2. q2″″ and r2″″ are each independently an integer of 0 to 3, provided that a sum of q2″″ and r2″″ is 3. t5 is an integer of 0 to 2, and an integer such that the number of C atoms linked through the Z4 group in Rd is 5 or less. R81″ et seq are also defined similarly to R81′.
In a preferred embodiment, as shown below, the “number of C atoms linearly linked through the Z4 group in Rd” is one (left formula) or two (right formula) in all chains.
In the above-mentioned formula, * means a site that binds to C in the main chain, and . . . means that a predetermined group other than Z4C is bonded, that is, when all three bonding arms of the C atom are . . . , it means the end portion of the repetition of Z4C. Also, the number on the right shoulder of C means the number of the appearance of C linked linearly through the Z4 group counted from *. That is, in the chain in which the Z4C repetition is terminated at C2, “the number of the C atoms linked linearly through the Z4 group in Rd″ is 2.
In one embodiment, the number of C atoms linearly linked through the Z4 group in Rd is 1 or 2, and preferably 1.
In the formula, R82s each independently represent —Y—SiR85t6R863-t6 at each appearance.
Ys each independently represent a divalent organic group at each appearance.
In a preferred embodiment, Y is a C1-6 alkylene group, —(CH2)t1′—O—(CH2)t2′—(wherein, t1′ is an integer of 0 to 6, for example, an integer of 1 to 6, and t2′ an integer of 0 to 6, for example, an integer of 1 to 6) or -phenylene-(CH2)t3′— (wherein, t3′ is an integer of 0 to 6). These groups may be substituted with, for example, one or more substituent(s) selected from a fluorine atom, a C1-6 alkyl group, a C2-6 alkenyl group and a C2-6 alkynyl group.
In one embodiment, Y can be a C1-6 alkylene group or -phenylene-(CH2)t3′—. When Y is the above-mentioned group, light resistance, in particular, ultraviolet durability can be higher.
R85s each independently represent a hydroxyl group or a hydrolyzable group at each appearance. The “hydrolyzable group” has the same meaning as defined above.
R85 is preferably —OR85′ (wherein, R85′ represents a substituted or unsubstituted Cis alkyl group, more preferably an ethyl group or a methyl group, and in particular a methyl group).
The above-mentioned R86s each independently represent a hydrogen atom or a lower alkyl group at each appearance. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and further preferably a methyl group.
t6 represents an integer of 0 to 3 independently for each (—Y—SiR85t6R863-t6) unit, preferably an integer of 1 to 3, more preferably 2 or 3, and particularly preferably 3.
R83s each independently represent a hydrogen atom, a hydroxyl group or a lower alkyl group at each appearance, and preferably a hydrogen atom or a lower alkyl group. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and further preferably a methyl group.
In the formula, p2s are each independently an integer of 0 to 3 at each appearance; q2s are each independently an integer of 0 to 3 at each appearance; and r2s are each independently an integer of 0 to 3 at each appearance. Provided that a sum of p2, q2 and r2 is 3 per each (-Z4—CR81p2R82q2R83r2).
In a preferred embodiment, q2, q2″ and q2″″ in Rd are preferably 2 or more, for example, 2 or 3, and more preferably 3.
In a preferred embodiment, at least one of the terminal portion of Rd can be —C(—Y—SiR85t6R863-t6)2 (specifically —C(—Y—SiR85t6R863-t6)2R83) or —C(—Y—SiR85t6R863-t6)3, and preferably can be —C(—Y—SiR85t6R863-t6)3. Here, t6 is an integer of 1 to 3. In the formula, the unit of (—Y—SiR85t6R863-t6) is preferably (—Y—SiR853). In a further preferred embodiment, all the terminal portions of Rd can be —C(—Y—SiR85t6R863-t6)3, and preferably can be —C(—Y—SiR853)3.
In a preferred embodiment, at least one of the terminal portion of the group enclosed with parentheses to which j2 and k2 are applied can be —C(—Y—SiR85t6R863-t6)2 (specifically —C(—Y—SiR85t6R863-t6)2Rf) or —C(—Y—SiR85t6R863-t6)3, and preferably can be —C(—Y—SiR85t6R863-t6)3. Here, t6 is an integer of 1 to 3. In the formula, the unit of (—Y—SiR85t6R863-t6) is preferably (—Y—SiR853). In a further preferred embodiment, all the terminal portions of the above-mentioned group can be —C(—Y—SiR85t6R863-t6)3, and preferably can be —C(—Y—SiR833)3.
In the above-mentioned formula, Res each independently represent —Y—SiR85t6R863-t6 at each appearance. Here, Y, R85, R86 and t6 have the same meanings as defined in the above-mentioned R82.
In the above-mentioned formula, Rfs each independently represent a hydrogen atom, a hydroxyl group or a lower alkyl group at each appearance. It is preferable that Rfs each independently represent a hydrogen atom or a lower alkyl group at each appearance. The lower alkyl group is preferably an alkyl group having 1 to 20 carbon atoms, more preferably an alkyl group having 1 to 6 carbon atoms, and further preferably a methyl group.
In the formula, 13 and 14 are each an integer of 0 to 3; m3 and m4 are each an integer of 0 to 3; and n3 and n4 are each an integer of 0 to 3. Provided that per (CRdl3Rem3Rfn3) and per (CRdl4Rem4Rfn4), a sum of l3, m3 and n3 and a sum of 14, m4 and n4 is 3.
In one embodiment, at least one of 13 and 14 is 2 or 3, and preferably 3.
In one embodiment, 13 and 14 is 2 or 3, and preferably 3.
In one embodiment, m3 and m4 is 2 or 3, and preferably 3.
In the formula (A-4), Si atoms bonded to a hydroxyl group or a hydrolyzable group exist at least two. That is, in the enclosed groups by applying j2 and k2, the structures selected from the group consisting of SiR85 in R82 of Rd and SiR85 of Re (specifically a group represented by —Y—SiR85t6R863-t6, provided that t6 is an integer of 1 to 3) are present with at least two.
The above-mentioned group can correspond to the group
(h and i are integers of 0 to 2) in the formula (1).
In the formula (A-4), there exist the groups represented by —Y—SiR85 with two or more. In the formula (A-4), the groups represented by —Y—SiR85 are preferably present at the both terminals of the main chain of the molecule. In the formula (A-4), the carbon atoms bonded to two or more of the groups represented by —Y—SiR85t6R863-t6 (wherein, t6 is an integer of 1 to 3) are preferably present at the both terminals of the main chain of the molecule with one or more, respectively. That is, in the formula (A-4), it is preferable that in the enclosed group by applying j2, the group selected from the group represented by —C—Rdl3(Y—SiR85t6R863-t6)m3Rfn3 (provided that m3 is 2 or 3, and a sum of l3, m3 and n3 is 3) and the group represented by —C—R81p2(Y—SiR85t6R863-t6)q2R83r2 (provided that q2 is 2 or 3, and a sum of p2, q2 and r2 is 3) is present with one or more, and in the enclosed group by applying k2, the group selected from the group represented by —C—Rdl4(Y—SiR85t6R863-t6)m4Rfn4 (provided that m4 is 2 or 3, and a sum of 14, m4 and n4 is 3) and the group represented by —C—R81p2(Y—SiR85t6R863-t6)q2R83r2 (provided that q2 is 2 or 3, and a sum of p2, q2 and r2 is 3) is present with one or more (wherein, t6 is an integer of 1 to 3).
In one embodiment, in the above-mentioned formula (A-4), it is preferable that the group represented by —C—(Y—SiR85t6R863-t6)2 is present at the both terminals of the main chain of the molecule with each one or more (wherein, t6 is an integer of 1 to 3).
In one embodiment, in the above-mentioned formula (A-4), it is preferable that the group represented by —C—(Y—SiR85t6R863-t6)3 is present at the both terminals of the main chain of the molecule with each one or more (wherein, t6 is an integer of 1 to 3).
In the formula (A-4), t6 is an integer of 1 to 3, and at least one of q2s is 2 or 3, or at least one of m3 and m4 is 2 or 3.
In the formula (A-4), Y—SiR85t6R863-t6 is preferably present with at least two.
In the formula (A-4), the Y—SiR85t6R863-t6 groups are preferably present at the both terminals of the main chain of the molecule each with at least one. That is, the groups containing —SiR85 are preferably present at the both terminals of the main chain of the molecule of the (A) PFPE-containing silane compound.
The compound represented by the above-mentioned formula (A-4) can be produced by combining known methods.
The (A) PFPE-containing silane compound can be a compound represented by the formula (A-5).
Here, the unit containing OR3 and the unit containing Rg5—Rf′ are not necessarily arranged as shown in the above-mentioned formula (A-5), and it can be understood that the order of arrangement is arbitrary, for example, both exist alternately, etc.
In the formula (A-5), ORg3 represents a hydrolyzable group. Rg3s are each independently and preferably CH3—, C2H5—, C3H7—, CF3CH2—, CH3CO—, CH2═C(CH3)—, CH3CH2C(CH3)═N—, (CH3)2N—, (C2H5)2N—, CH2═C(OC2H5)—, (CH3)2C═C(OC8H17)—, or
at each appearance, and more preferably CH3— or C2H5—.
In the formula (A-5), ε3 is 2 or 3.
Rfl is a monovalent fluorinated (poly)ether group. As Rfl, there may be exemplified the structure in which CF3O—, CF3CF2O—, CF3CF2CF2O—, (CF3)2CFO—, or CF3CF2CF2CF2O—, etc., is bonded to the CF2 terminal of the above-mentioned PFPE1.
Rg5 is a divalent organic group. The divalent organic group has the same meaning as defined above. Rg5 can be a substituted or unsubstituted divalent hydrocarbon group which may contain, for example, one kind or two or more kinds of an oxygen atom, a nitrogen atom, a silicon atom and a sulfur atom, and which may contain an amide bond or a sulfonamide bond. The divalent hydrocarbon group preferably has a number of the carbon atoms of 2 to 20. Here, as specific examples of the substituted or unsubstituted divalent hydrocarbon group without intervention of an oxygen atom, a nitrogen atom, a silicon atom or a sulfur atom, and without containing an amide bond or a sulfonamide bond, there may be mentioned an alkylene group such as an ethylene group, a propylene group, a methylethylene group, a butylene group, a hexamethylene group, etc.; a cycloalkylene group such as a cyclohexylene group, etc.; an arylene group such as a phenylene group, a tolylene group, a xylylene group, a naphthylene group, a biphenylene group, etc.; a combination of these alkylene groups and arylene groups; and a group in which some or all of the hydrogen atom of these alkylene groups and arylene groups are substituted with a halogen atom.
In the above-mentioned divalent hydrocarbon group, an oxygen atom can be contained as —O—, a nitrogen atom can be contained as —NRg51— (Rg51 is a hydrogen atom or an alkyl group having 1 to 10 carbon atom or an aryl group) or —N═, a silicon atom can be contained as —SiRg52Rg53— (Rg52s and Rg53s are each independently an alkyl group having 1 to 10 carbon atoms or an aryl group at each appearance), and a sulfur atom can be contained as —S—. In addition, in the above-mentioned divalent hydrocarbon group, the amide bond can be contained as —C(═O)NRg51— (Rg51 is the same as mentioned above), and the sulfonamide bond can be contained as —SO2NRg51— (Rg51 is the same as mentioned above). As specific examples of such a divalent hydrocarbon group, there may be mentioned the following. Incidentally, in the following formulae, Me represents a methyl group and Ph represents a phenyl group, and in the following respective formulae, the Rfl group is bonded to the left side.
In a preferred embodiment, the (A) PFPE-containing silane compound is represented by the formula (A-2) or (A-3).
In one embodiment, the (A) PFPE-containing silane compound is represented by the formula (A-1), (A-3) or (A-4).
In one embodiment, the (A) PFPE-containing silane compound is particularly preferably a compound represented by the following formulae:
[wherein:
—(CfF2f)—(OCF2)a1—(OC2F4)a2—(OC3F6)a3—(OC4F8)a4—(OC5F10)a5—(OC6F12)a6—(OC7F14)a7—(OC8F16)a8—
(wherein, f is an integer of 1 to 10, a1 and a2 are each independently an integer of 1 or more and 200 or less, a3, a4, a5, a6, a7 and a8 are each independently an integer of 0 or more and 30 or less, a sum of a1, a2, a3, a4, a5, a6, a7 and a8 is an integer of 5 or more and 200 or less, the unit represented by (CfF2f) is located at the left end of the group, and the order of existence of each repeating unit enclosed in parentheses with the subscript a1, a2, a3, a4, a5, a6, a7 or a8 is arbitrary in the formula) at each appearance;
As the (A) PFPE-containing silane compound, the compounds represented by the above-mentioned two formulae may be used with each one kind or more in combination. The above-mentioned compound can be produced by the method described in Examples or the method similar thereto.
In a more preferred example as one embodiment, PFPE1 in the above-mentioned formula is a perfluoro(poly)ether group represented by the formula,
—(CfF2f)—(OCF2)a1—(OCF2CF2)a21—(OCF(CF3))a2′—(OCF2CF2CF2)a31—(OCF2CF(CF3))a3′—(OCF(CF3)CF2)a3″—(OCF2CF2CF2CF2)a4—
(here, f is an integer of 1 or more and 4 or less, more preferably an integer of 1 or more and 3 or less, a sum of a21 and a2′ equals to a2, a sum of a31, a3′ and a3″ equals to a3, a3 is an integer of 0 or more and 50 or less, a2 is an integer of 0 or more and 50 or less, a3 is an integer of 0 or more and 30 or less, a4 is an integer of 0 or more and 30 or less, a sum of a1, a2, a3 and a4 is 5 or more and 200 or less, and the order of existence of each repeating unit is arbitrary in the formula).
The terminalization rate of the (A) PFPE-containing silane compound can be determined by, for example, NMR measurement. In the case of the compound represented by the above-mentioned formula, by measuring the CF2 group existing at the terminal of PFPE1, that is, by measuring the CF2 group adjacent to the amide group by 19F-NMR, how much the silyl group is introduced at the molecular terminal can be obtained. In the compound having a different structure from that of the compound represented by the above-mentioned formula, the terminalization rate can be calculated by the NMR measurement of the portion which is different depending on whether the terminal is silylated or not, and the method is well known to those skilled in the art.
In one embodiment, the (A) PFPE-containing silane compound has two or more Si atoms having a hydroxyl group or a hydrolyzable group at least one of the terminals, and preferably three or more.
The (A) PFPE-containing silane compound is not particularly limited, and in one embodiment, it can have a number average molecular weight of 5×102 to 1×105. Among such a range, it is preferable to have a number average molecular weight of 2,000 to 50,000, more preferably 2,500 to 30,000, and further preferably 3,000 to 10,000. Incidentally, in the present invention, the number average molecular weight is made a value measured by 19F-NMR.
<(B) Compound Having at Least Two OR2 Groups Bonded to Si Atom or Partially Hydrolyzed Condensate Thereof>
(B) A compound having at least two OR2 groups bonded to an Si atom (provided that (A) and (D) are excluded) or a partially hydrolyzed condensate thereof (hereinafter, also referred to as “crosslinking agent”) is a compound which is subjected to crosslinking reaction (condensation reaction) with the (A) PFPE-containing silane compound (specifically, a hydroxyl group or a hydrolyzable group bonded to the Si atom of the (A) PFPE-containing silane compound). By containing the (A) PFPE-containing silane compound and the (B) crosslinking agent, physical properties (for example, tensile strength and elastic modulus) of a cured product obtained from the curable composition become good.
The (B) crosslinking agent is a compound having at least two OR2 groups bonded to an Si atom (provided that (A) and (D) are excluded) or a partially hydrolyzed condensate thereof. In the formula, R2s are each independently a hydrogen atom or a monovalent organic group at each appearance. The monovalent organic group means a monovalent group containing a carbon. Such a monovalent organic group is not particularly limited, and there may be mentioned a monovalent hydrocarbon group. The hydrocarbon group has the same meaning as defined above.
The (B) crosslinking agent has a different structure from that of the (A) PFPE-containing silane compound. The (B) crosslinking agent preferably does not have a perfluoro(poly)ether portion. The (B) crosslinking agent may have any reactive functional groups other than the Si—OR2 group, alkenyl group and alkynyl group, or may not have the same, and in the point of crosslinking property, it is preferable that it does not have other reactive functional group. In the present invention, the other reactive functional group refers to a primary amino group, an epoxy group, a (meth)acryloyl group, a (meth)acryloxy group, a mercapto group, an isocyanato group, etc.
<<(B1) Crosslinking Agent Having No Reactive Functional Group>>
As the (B1) crosslinking agent having no reactive functional group, there may be mentioned, for example, an organosilicon compound represented by R1nSi(OR2)4-n (wherein, R1s are each independently a substituted or unsubstituted monovalent hydrocarbon group at each appearance, R2s are each independently a hydrogen atom or a monovalent organic group at each appearance, and n is 0, 1 or 2).
R1s are preferably each independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms at each appearance. As R1, there may be specifically mentioned an alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a tert-butyl group, a pentyl group, a neopentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, etc.; a cycloalkyl group such as a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, etc.; an aryl group such as a phenyl group, a tolyl group, a xylyl group, a naphthyl group, etc.; an aralkyl group such as a benzyl group, a phenylethyl group, a phenylpropyl group, etc.; an alkenyl group such as a vinyl group, an allyl group, a propenyl group, a butenyl group, etc.; an alkynyl group such as an ethynyl group, a propynyl group, etc.; and a group in which a part or whole of the hydrogen atoms of these groups is/are substituted with a halogen atom(s) such as fluorine, chlorine, bromine, etc., (for example, a chloromethyl group, a bromoethyl group, a chloropropyl group, a trifluoropropyl group, a 3,3,4,4,5,5,6,6,6-nonafluorohexyl group), etc.
R2 are preferably each independently CH3—, C2H5—, C3H7—, CF3CH2—, CH3CO—, CH2═C(CH3)—, CH3CH2C(CH3)═N—, (CH3)2N—, (C2H5)2N—, CH2═C(OC2H5)—, (CH3)2C═C(OC8H17)—, or
at each appearance. R2 is more preferably a substituted or unsubstituted alkyl group having 1 to 3 carbon atoms, and particularly preferably CH3— or C2H5—.
n is preferably 1 or 2.
As the (B1) crosslinking agent having no reactive functional group, there may be further mentioned organosilicon compounds represented by the following (B1-1) to (B1-3). In one embodiment, as the (B1) crosslinking agent having no reactive functional group, there may be mentioned a compound having at least two silanol groups in one molecule as shown by the following formula (B1-1) or (B1-2).
In the formulae (B1-1) and (B1-2), Rg1s are each independently a substituted or unsubstituted monovalent hydrocarbon group having 1 to 8 carbon atoms at each appearance. As Rg1, there may be specifically mentioned an alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a tert-butyl group, a pentyl group, a neopentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, etc.; a cycloalkyl group such as a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, etc.; an alkenyl group such as a vinyl group, an allyl group, a propenyl group, an isopropenyl group, a butenyl group, an isobutenyl group, a hexenyl group, a cyclohexenyl group, etc.; an aryl group such as a phenyl group, a tolyl group, a xylyl group, a naphthyl group, etc.; an aralkyl group such as a benzyl group, a phenylethyl group, a phenylpropyl group, etc.; and a group in which a part or whole of the hydrogen atoms of these groups is/are substituted with a halogen atom(s) (for example, a chloromethyl group, a bromoethyl group, a chloropropyl group, a trifluoropropyl group, a nonafluorohexyl group).
In the formula (B1-2), Rg2s are each independently a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms at each appearance, and preferably having 2 to 10 carbon atoms. As Rg2, there may be specifically exemplified an alkylene group such as a methylene group, an ethylene group, a propylene group, a methylethylene group, a butylene group, a hexamethylene group, etc.; a cycloalkylene group such as a cyclohexylene group, etc.; an arylene group such as a phenylene group, a tolylene group, a xylylene group, a naphthylene group, a biphenylene group, etc.; a group in which a part or whole of the hydrogen atoms of these groups is/are substituted with a halogen atom(s), etc.; and a combination of these substituted or unsubstituted alkylene group(s) and arylene group(s). Among these, the Rg2 is preferably a methylene group, an ethylene group, a propylene group, a butylene group, a hexamethylene group, a cyclohexylene group and a phenylene group, and particularly preferably an ethylene group, a propylene group, a butylene group and a phenylene group.
As the compound having a silanol group in the molecule, there may be mentioned a resinous compound constituted by bonding of one kind or a combination of two or more kinds of Rg13SiO1/2, Rg12SiO2/2, Rg1SiO3/2 and SiO4/2 units with a silanol group. The constitutional units in the above-mentioned resinous compound may be directly bonded to each other, or may be bonded to each other through a divalent or more of a hydrocarbon group.
In the formula (B31-1) or (B1-2), ε1s are each independently an integer of 1 or more at each appearance. ε1 is preferably 2 or more, more preferably 5 or more, preferably 50 or less, and more preferably 20 or less.
The compound represented by the formula (B1-1) or (131-2) preferably has no PFPE1 structure in the molecular structure.
The (B1) crosslinking agent having no reactive functional group can be an organosilicon compound represented by the formula (B1-3):
Here, the unit containing ORg3 and the unit containing Rg4 do not have to be arranged as shown in the above-mentioned formula (B1-3) and, for example, it can be understood that the arrangement order thereof is arbitrary, where both exist alternately, etc.
In the formula (B1-3), Rg3 has the same meaning as R2. The above-mentioned Rg3 is a portion capable of reacting a hydroxyl group or a hydrolyzable group bonded to the Si atom of the (A) PFPE-containing silane compound.
Rg3 is preferably a monovalent organic group.
In the formula (B1-3), Rg3 is more preferably each independently CH3—, C2H5—, C3H7—, CF3CH2—, CH3CO—, CH2═C(CH3)—, CH3CH2C(CH3)═N—, (CH3)2N—, (C2H5)2N—, CH2═C(OC2H5)—, (CH3)2C═C(OC8H17)—, or
at each appearance.
In the formula (B1-3), Rg4s are each independently a monovalent organic group at each appearance. Rg4 is preferably a substituted or unsubstituted monovalent hydrocarbon group, and more preferably a substituted or unsubstituted monovalent hydrocarbon group having 1 to 12 carbon atoms. As Rg4, there may be specifically mentioned an alkyl group such as a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, a tert-butyl group, a pentyl group, a neopentyl group, a hexyl group, a heptyl group, an octyl group, a nonyl group, a decyl group, etc.; a cycloalkyl group such as a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, etc.; an aryl group such as a phenyl group, a tolyl group, a xylyl group, a naphthyl group, etc.; an aralkyl group such as a benzyl group, a phenylethyl group, a phenylpropyl group, etc.; an alkenyl group such as a vinyl group, an allyl group, a propenyl group, a butenyl group, etc.; an alkynyl group such as an ethynyl group, a propynyl group, etc.; and a group in which a part or whole of the hydrogen atoms of these groups is/are substituted with a halogen atom(s) such as fluorine, chlorine, bromine, etc., (for example, a chloromethyl group, a bromoethyl group, a chloropropyl group, a trifluoropropyl group, a 3,3,4,4,5,5,6,6,6-nonafluorohexyl group, etc.
In the formula (B1-3), ε3 is 2 or 3.
The (B1) crosslinking agent having no reactive functional group is preferably a compound represented by the formula: R1nSi(OR2)4-n.
In a preferred embodiment, as the (B1) crosslinking agent having no reactive functional group, there may be exemplified an alkoxy group-containing compound such as tetramethoxysilane, methyltrimethoxysilane, vinyltrimethoxysilane, phenyltrimethoxysilane, tetraethoxysilane, methyltriethoxysilane, vinyltriethoxysilane, phenyltriethoxysilane, tetrapropoxysilane, tetraisopropoxysilane, dimethyldimethoxysilane, vinylmethyldimethoxysilane, dimethyldiethoxysilane and 3-chloropropyltrimethoxysilane and a partially hydrolyzed condensate thereof; a substituted alkoxy group-containing compound such as tetrakis(2-ethoxyethoxy)silane, methyltris(2-methoxyethoxy)silane, vinyl(2-ethoxyethoxy)silane and phenyltris(2-methoxyethoxy)silane and a partially hydrolyzed condensate thereof; an enoxy group-containing compound such as methyltripropoxysilane, methyltriisopropenoxysilane, vinyltriisopropenoxysilane, phenyltriisopropenoxysilane, dimethyldiisopropenoxysilane and methylvinyldiisopropenoxysilane and a partially hydrolyzed condensate thereof; an acyloxy group-containing compound such as methyltriacetoxysilane and a partially hydrolyzed condensate thereof, etc. Component (B1) may be used in one kind alone or may be used in two or more kinds simultaneously.
<<(B2) Crosslinking Agent Having Reactive Functional Group>>
The (B2) crosslinking agent having a reactive functional group is a compound not only contributing to the crosslinking reaction (condensation reaction) of the (A) PFPE-containing silane compound, but also functioning as an adhesive imparting agent. As Component (B2), a compound represented by
can be used.
In the formula (B2), Rg3 and Rg4 have the same meanings as defined above.
In the formula (B2), Rg6s each independently represent Rg8-Rg7— at each appearance.
Rg7s each independently represent a single bond, an oxygen atom or a divalent organic group at each appearance. The divalent organic group is as defined above.
Rg7 is preferably an alkylene group having 1 to 10 carbon atoms, or a group having 1 to 10 carbon atoms and containing a nitrogen atom or an oxygen atom in the main chain.
Rg7 is more preferably an alkylene group having 1 to 3 carbon atoms, CH2CH2—NH—CH2CH2CH2, or CH2—O—CH2CH2CH2.
Rg8 is a reactive functional group. The above-mentioned Rg8 is preferably each independently a primary amino group, an epoxy group, a (meth)acryloyl group, a (meth)acryloxy group, a mercapto group or an isocyanato group at each appearance, and more preferably a primary amino group.
In the formula (B2), ε4 is 2 or 3, and more preferably 3. In the formula (B2), ε5 is 0 or 1. In the formula (B2), ε6 is 1 or 2, and preferably 1. Provided that a sum of ε4, ε5 and ε6 is 4. Particularly preferably, ε4 is 3, ε5 is 0, and ε6 is 1.
As the (B2) crosslinking agent having a reactive functional group, there may be exemplified by, for example, a substituted or unsubstituted amino group-containing silane such as 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyltriisopropoxysilane, 3-aminopropyltriacetamidesilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropyltriethoxysilane, N-methyl-3-aminopropyltrimethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, N,N-dimethyl-3-aminopropyltrimethoxysilane; an epoxy group-containing silane such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 3-glycidoxy-propylmethyldimethoxysilane and 3,4-epoxycyclohexylethyltrimethoxysilane; an isocyanato group-containing silane such as 3-isocyanatopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane and 3-isocyanatopropylmethyldimethoxysilane; a (meth)acryloxy group-containing silane such as 3-acryloxypropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-acryloxypropylmethyldimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane and 3-methacryloxypropylmethyldiethoxy-silane; and a mercapto group-containing silane such as 3-mercaptopropyltrimethoxy-silane. Component (B2) may be used in one kind alone or may be used in two or more kinds simultaneously.
In one embodiment, the (B) crosslinking agent does not have a group represented by PFPE1 in the molecular chain.
In one embodiment, a molecular weight of the (B) crosslinking agent is 1,000 or less, preferably 600 or less, and more preferably 250 or less. The lower limit of the molecular weight of the crosslinking agent may be 90 or more, and may be 130 or more.
The (B) crosslinking agent may be used in one kind alone or may be used in two or more kinds simultaneously. When two or more kinds are used in combination, it may be either of the case where (B1) is used in combination of two or more kinds, (B2) is used in combination of two or more kinds, or (B1) and (B2) are used in combination of each one or more kinds. From the viewpoint of crosslinking property, the (B) crosslinking agent preferably contains at least (B1) with one or more kinds.
The (B) crosslinking agent can be contained, for example, in an amount of 0.1 part by mass or more, and specifically in an amount of 0.3 part by mass or more, and can be contained in an amount of 30 parts by mass or less, specifically in an amount of 20 parts by mass or less, and more specifically in an amount of 10 parts by mass or less based on 100 parts by mass of the (A) PFPE-containing silane compound in the curable composition.
The (B) crosslinking agent can be contained, for example, in an amount of 0.1 to 30 parts by mass, specifically in an amount of 0.3 to 20 parts by mass, more specifically in an amount of 0.3 to 10 parts by mass, and particularly specifically in an amount of 0.3 to 5.0 parts by mass based on 100 parts by mass of the (A) PFPE-containing silane compound in the curable composition.
The (B) crosslinking agent can be contained, for example, in an amount of 1 mol or more of the —OR2 group, and specifically in an amount of 2 mol or more based on 1 mol of a hydroxyl group or a hydrolyzable group bonded to the Si atom of the (A) PFPE-containing silane compound in the curable composition. The (B) cross-linking agent can be contained, for example, in an amount of 30 mol or less of the —OR2 group, specifically in an amount of 20 mol or less, and more specifically in an amount of 10 mol or less based on 1 mol of a hydroxyl group or a hydrolyzable group bonded to the Si atom of the (A) PFPE-containing silane compound.
The (B) crosslinking agent can contain, for example, the —OR2 group in the range of 1 to 30 mol, and specifically in the range of 2 to 20 mol based on 1 mol of a hydroxyl group or a hydrolyzable group bonded to the Si atom of the (A) PFPE-containing silane compound.
A total content of Components (B1) and (B2) based on Component (A) is preferably 0.1% by mass or more from the viewpoint of crosslinking property, more preferably 0.3% by mass or more, and also preferably 30% by mass or less, more preferably 20% by mass or less, and particularly preferably 10% by mass or less.
A total content of Components (B1) and (B2) based on Component (A) is preferably 0.1 to 30% by mass from the viewpoint of crosslinking property, more preferably 0.3 to 20% by mass, further preferably 0.3 to 10% by mass, and particularly preferably 0.3 to 5.0% by mass.
A content of Component (B1) is preferably 10 to 100% by mass based on the sum of Components (B1) and (B2), more preferably 20 to 100% by mass, and particularly preferably 50 to 100% by mass. A preferred content of Components (B1) and (B2) to Component (A) can be calculated from the preferred content of whole Component (B) to Component (A) and the preferred content of Component (B1) to the sum of Components (B1) and (B2), respectively.
<(C) Condensation Catalyst>
The (C) condensation catalyst (hereinafter, also referred to as “catalyst”) is a component to promote hydrolysis condensation reaction of the (A) PFPE-containing silane compound and the (B) crosslinking agent.
As the above-mentioned condensation catalyst, a metal-based catalyst, an organic acid-based catalyst, an inorganic acid-based catalyst, a base-based catalyst, etc., can be used. From the viewpoint of curing rate of the composition, as the condensation catalyst, it is preferable to be a metal-based catalyst.
As the metal atom contained in the above-mentioned metal-based catalyst, there may be mentioned, for example, titanium, zirconium, tin, etc.
As an embodiment of the above-mentioned metal-based catalyst, a compound having an alkoxide (—O—Rh) as a ligand can be used. As Rh, an alkyl group having 1 to 4 carbon atoms is preferable. When such a catalyst is used, the condensation reaction is more promoted.
As the above-mentioned Rh, an alkyl group having 1 to 3 carbon atoms is more preferable. When a catalyst having an alkyl group as mentioned above is used, the condensation reaction is particularly promoted. The above-mentioned catalyst is easily dissolved or dispersed in the curable composition so that it can contribute to promotion of a uniform reaction. The above-mentioned catalyst contains less foreign substances so that it can contribute to formation of a transparent cured product of the curable composition.
As preferable metal-based catalyst, there may be exemplified a carboxylic acid metal salt such as iron octoate, manganese octoate, zinc octoate, tin naphthenate, tin caprylate and tin oleate; an organic tin compound such as dibutyltin diacetate, dibutyltin dioctoate, dibutyltin dilaurate, dibutyltin dioleate, diphenyltin diacetate, dibutyltin oxide, dibutyltin dimethoxide, dibutylbis(triethoxysiloxy)tin, dioctyltin dilaurate and dimethyltin dineodecanoate; an organic titanium compound such as tetraethoxy titanium, tetrapropoxy titanium, tetraisopropoxy titanium, tetra-n-butoxy titanium, tetraisobutoxy titanium, diisopropoxy titanium bis(ethylacetoacetate) and 1,3-propanedioxy titanium bis(ethylacetoacetate); organic aluminum such as aluminum trisacetylacetonate, aluminum trisethyl acetoacetate, diisopropoxyaluminum ethyl acetoacetate and triethoxyaluminum, etc.; and an organic zirconium compound such as zirconium tetraacetylacetonate, tetraisopropoxy zirconium, tetrapropoxy zirconium, tetra-n-butoxy zirconium, tetraisobutoxy zirconium, tetra-n-propoxy zirconium, tetrabutoxy zirconium, tributoxy zirconium acetylacetonate, tributoxy zirconium stearate, etc.
As the above-mentioned organic acid-based catalyst, there may be mentioned, for example, a compound having carboxylic acid, sulfonic acid or phosphoric acid, and specifically mentioned acetic acid, trifluoroacetic acid, methanesulfonic acid, toluene-sulfonic acid, an alkylphosphoric acid, etc.
As the above-mentioned inorganic acid-based catalyst, there may be mentioned, for example, hydrochloric acid, sulfuric acid, etc.
As the above-mentioned base-based catalyst, there may be mentioned, ammonia, triethylamine, diethylamine; a dialkylhydroxylamine such as dimethyl-hydroxyamine, diethylhydroxylamine, etc.; and a guanidyl compound such as tetramethylguanidine, guanidyl group-containing silane or siloxane, etc.; and the like.
Among these, from the viewpoint of the curing rate of the composition, the (C) catalyst is preferably an organic tin compound or an organic titanium compound, and particularly preferably dibutylbis(triethoxysiloxy) tin, dimethyltin dineodecanoate or diisopropoxy titanium bis(ethyl acetoacetate).
The (C) catalyst is preferably contained in an amount of 0.01 to 10.0 parts by mass, and more preferably in an amount of 0.03 to 5.0 parts by mass based on 100 parts by mass of the (A) PFPE-containing silane compound in the curable composition.
The (C) catalyst may be used in one kind alone or may be used in two or more kinds simultaneously.
<(D) Compound Containing Two or More Alkoxysilyl Groups in One Molecule, with the Linking Group Between the Alkoxysilyl Groups being a Group Other than that Selected from the Group Consisting of an —O— Group and a Group Having a Siloxane Bond>
The (D) compound containing two or more alkoxysilyl groups in one molecule, with the linking group between the alkoxysilyl groups being a group other than that selected from the group consisting of an —O— group and a group having a siloxane bond, or a partially hydrolyzed condensate thereof (provided that (A) is excluded) (hereinafter, also referred to as an adhesive-imparting agent containing two or more alkoxysilyl groups in one molecule) is a component improving adhesiveness of a cured product of the composition to a substrate such as glass, metal, plastic, etc. Component (D) does not have a perfluoro(poly)ether portion.
Component (D) is a compound which undergoes a crosslinking reaction (condensation reaction) with a hydroxyl group or a hydrolyzable group bonded to the Si atom of the (A) PFPE-containing silane compound or an Si—OR2 group of the (B) crosslinking agent at the time of curing the curable composition. By containing Component (D), adhesiveness of the cured product of the composition to a substrate such as glass, metal, plastic, etc., is markedly improved.
Component (D) may have a reactive functional group, or may not have the same. In Component (D), the group linking between the alkoxysilyl groups is a group other than that selected from the group consisting of an —O— group and a group having a siloxane bond. From the viewpoint of adhesiveness to a substrate, the group that links between the alkoxysilyl groups is preferably a group containing a nitrogen atom and/or a carbonyl group, and more preferably a group further containing, in addition to a nitrogen atom and/or a carbonyl group, an —O— group, an alkenylene group and/or an alkylene group.
As the group linking between the alkoxysilyl groups of Component (D), it is further preferably a group containing
and particularly preferably
(wherein, R5s are each independently an alkyl group having 1 to 4 carbon atoms at each appearance, and preferably a methyl group or an ethyl group, and “b”s and “c”s are each independently an integer of 1 to 8 at each appearance, and preferably an integer of 1 to 4).
From the viewpoint of adhesiveness to the substrate, Component (D) is preferably a compound selected from the group consisting of an alkoxysilyl group-containing isocyanurate compound, an alkoxysilyl group-containing carbasilatrane compound, an alkoxysilyl group-containing fumaric acid ester compound and an alkoxysilyl group-containing amine compound, and particularly preferably an alkoxysilyl group-containing isocyanurate compound or an alkoxysilyl group-containing carbasilatrane compound.
As the alkoxysilyl group-containing isocyanurate compound, there may be mentioned, for example, tris(3-trialkoxysilylpropyl)isocyanurate such as tris(3-trimethoxysilylpropyl)isocyanurate, tris(3-triethoxysilylpropyl)isocyanurate, etc.
As the alkoxysilyl group-containing carbasilatrane compound, there may be mentioned, for example, the following compounds:
As the alkoxysilyl group-containing fumaric acid ester compound, there may be mentioned, for example, bis(3-trimethoxysilylpropyl)fumarate, bis(3-triethoxy-silylpropyl)fumarate, etc. As the alkoxysilyl group-containing amine compound, there may be mentioned bis(3-trimethoxysilylpropyl)amine, bis(3-triethoxysilylpropyl)amine, tris(3-trimethoxysilylpropyl)amine, tris(3-triethoxysilylpropyl)amine, etc.
Component (D) may be a compound in which a part of the hydrogen atom(s) is substituted with a fluorine atom(s). Component (D) may be used in one kind alone or may be used in two or more kinds simultaneously.
Component (D) can be contained in an amount of, for example, 0.01 part by mass or more, specifically 0.02 part by mass or more, and further specifically 0.05 part by mass or more, and can be contained in an amount of 30 parts by mass or less, specifically in an amount of 20 parts by mass or less, and further specifically in an amount of 10 parts by mass or less, based on 100 parts by mass of the (A) PFPE-containing silane compound in the curable composition.
Component (D) can be contained in an amount of, for example, 0.01 to 30 parts by mass, specifically 0.02 to 20 parts by mass, and more specifically 0.05 to 10 parts by mass based on 100 parts by mass of the (A) PFPE-containing silane compound in the curable composition.
Component (D) can be contained, for example, in amount of 1 mol or more of an alkoxysilyl group, and specifically in an amount of 2 mol or more based on 1 mol of a hydroxyl group or a hydrolyzable group bonded to the Si atom of the (A) PFPE-containing silane compound in the curable composition. Component (D) can contain, for example, 30 mol or less of an alkoxysilyl group, specifically 20 mol or less, and more specifically 10 mol or less based on 1 mol of a hydroxyl group or a hydrolyzable group bonded to the Si atom of the (A) PFPE-containing silane compound.
Component (D) can contain an alkoxysilyl group, for example, in the range of 1 to 30 mol, and specifically in the range of 2 to 20 mol based on 1 mol of a hydroxyl group or a hydrolyzable group bonded to the Si atom of the (A) PFPE-containing silane compound.
<Additional Components>
The curable composition may contain additional components as long as the effects of the present invention are not impaired. As such components, there may be mentioned (E) filler, (F) solvent, (G) PFPE-containing silane compound (b), (H) various kinds of additives, etc.
<(E) Filler>
The curable composition may further contain a (E) filler. As the (E) filler, there may be exemplified oxides such as fumed silica, calcined silica, silica aerogel, precipitated silica, diatomaceous earth, ground silica, fused silica, quartz powder, fumed titanium oxide, iron oxide, zinc oxide, titanium oxide, aluminum oxide, etc.; materials in which the surface of the oxides is treated with a hydrophobic agent such as trimethylchlorosilane, dimethyldichlorosilane, hexamethyldisilazane, octamethylcyclo-tetrasiloxane, etc.; carbonates such as calcium carbonate, magnesium carbonate, zinc carbonate, etc.; silicates such as aluminosilicate, calcium silicate, etc.; tale; complex oxides such as glass wool, mica fine powder, etc.; conductive fillers such as carbon black, copper powder, nickel powder, etc.; synthetic resin powders such as polymethylsilsesquioxane, polystyrene, polyvinyl chloride, polypropylene, etc.; and fibrous fillers such as asbestos, glass fibers, organic fibers, etc., and the (E) filler can be selected depending on coating workability, and physical properties required for a rubber-like elastic body obtained by curing.
When the (E) filler is a particulate filler, an average particle diameter thereof is preferably 100 μm or less from the viewpoints of dispersibility of (E), fluidity of the curable composition and high mechanical strength of the cured product, more preferably 50 μm or less, and particularly preferably 10 μm or less. The measured value of the average particle diameter is a median diameter (d50) measured by the laser diffraction/scattering method.
The (E) filler can be contained in an amount of, for example, 200 parts by mass or less based on 100 parts by mass of the (A) fluorine-containing silane compound in the curable composition, specifically in an amount of 1 to 100 parts by mass, and more specifically in an amount of 1 to 50 parts by mass.
(F) Solvent
The curable composition may contain a solvent(s). In this case, depending on the use and purpose of the curable composition, it can be used by dissolving in a suitable solvent (for example, a fluorine atom-containing solvent) with a desired concentration. A concentration of the above-mentioned solvent may be, for example, 80 parts by mass or less based on 100 parts by mass of the curable composition, may be 50 parts by mass or less, may be 30 parts by mass or less, and may be 20 parts by mass or less. From the viewpoint of adjusting a viscosity of the curable composition, it is preferable to contain a solvent. By containing the solvent, handleability of the curable composition can be good. In addition, a shape of a cured product formed from the curable composition can be easily controlled, and for example, formation of a cured product with a large thickness can be facilitated.
As the above-mentioned solvent, there may be mentioned, for example: a fluorine atom-containing solvent selected from the group consisting of perfluorohexane, CF3CF2CHCl2, CF3CH2CF2CH3, CF3CHFCHFC2F5, 1,1,1,2,2,3,3,4,4,5,5,6,6-tridecafluorooctane, 1,1,2,2,3,3,4-heptafluorocyclopentane ((ZEORORA H (trade name), etc.), C4F9OCH3, C4F9OC2H5, CF3CH2OCF2CHF2, C6F13CH═CH2, xylene hexafluoride, perfluorobenzene, methyl pentadecafluoroheptyl ketone, trifluoroethanol, pentafluoropropanol, hexafluoroisopropanol, HCF2CF2CH2OH, methyltrifluoromethanesulfonate, trifluoroacetic acid and CF3O(CF2CF2O)w1(CF2O)w2CF2CF3 [wherein, w1 and w2 are each independently an integer of 0 or more and 1,000 or less, and the order of existence of each recurring units enclosed with parentheses to which w1 or w2 are applied is arbitrary in the formula, provided that a sum of w1 and w2 is 1 or more.], 1,1-dichloro-2,3,3,3-tetrafluoro-1-propene, 1,2-dichloro-1,3,3,3-tetrafluoro-1-propene, 1,2-dichloro-3,3,3-trifluoro-1-propene, 1,1-dichloro-3,3,3-trifluoro-1-propene, 1,1,2-trichloro-3,3,3-trifluoro-1-propene, 1,1,1,4,4,4-hexafluoro-2-butene, ethyl perfluorobutyl ether and methyl perfluorobutyl ether, etc. These solvents can be used alone, or as a mixture of two or more kinds.
Incidentally, when the cured product obtained from the curable composition is adhered to various kinds of substrates, various kinds of primers can be used in combination.
In one embodiment, when the curable composition is used, the composition may be used by further diluting with a solvent depending on the use and the purpose thereof. As the solvent to be used for dilution, the fluorine atom-containing solvent exemplified above can be used. For example, it may be used by dissolving with 1,3-bis(trifluoromethyl)benzene, Fluorinert (available from 3M Company), perfluorobutyl methyl ether, perfluorobutyl ethyl ether, etc., as the solvent with a desired concentration. In particular, for the use of a thin film coating, it is preferable to use the above-mentioned solvent.
(G) PFPE-containing silane compound (b)
The curable composition can further contain a compound represented by the following formula (G-1), (G-2), (G-3) or (G-4) (hereinafter, it may be also referred to as “PFPE-containing silane compound (b)”).
In the formulae (G-1), (G-2), (G-3) and (G-4), with regard to the portion that overlaps with the description regarding (A-1), (A-2), (A-3) and (A-4), the description may be sometimes omitted.
In the above-mentioned formulae, Rf2s each independently represent an alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms at each appearance.
The “alkyl group having 1 to 16 carbon atoms” in the above-mentioned alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms may be linear or may be branched, preferably a linear or branched alkyl group having 1 to 6 carbon atoms, particularly an alkyl group having 1 to 3 carbon atoms, and more preferably a linear alkyl group having 1 to 3 carbon atoms.
The above-mentioned Rf2 is preferably an alkyl group having 1 to 16 carbon atoms substituted with 1 or more fluorine atoms, more preferably a CF2H—C1-15 fluoroalkylene group or a C1-16 perfluoroalkyl group, and further preferably a C1-16 perfluoroalkyl group.
The perfluoroalkyl group having 1 to 16 carbon atoms may be linear or may be branched, preferably a linear or branched perfluoroalkyl group having 1 to 6 carbon atoms, particularly a perfluoroalkyl group having 1 to 3 carbon atoms, more preferably a linear perfluoroalkyl group having 1 to 3 carbon atoms, and specifically —CF3, —CF2CF3, or —CF2CF2CF3.
In the formula (G-1), k is an integer of 1 to 9, and k′ is an integer of 1 to 9. When k is an integer of 2 or more, the compound represented by the formula (G-1) corresponds to the (A) PFPE-containing silane compound. k and k′ can vary depending on the number of the valence of X11′. In the formula (G-1), a sum of k and k′ is the same as the number of the valence of X11′. For example, when Xe′ is a 10 valent organic group, a sum of k and k′ is 10 and, for example, it can take k is 9 and k′ is 1, k is 5 and k′ is 5, or k is 1 and k′ is 9. Also, when Xe′ is a divalent organic group, k and k′ are 1. In the formula (G-1), when Xe′ is a single bond, k and k′ are 1.
The above-mentioned Xe′ is preferably a 2 to 7 valent, more preferably a 2 to 4 valent, and further preferably a divalent organic group.
In one embodiment, X11′ is a 2 to 4 valent organic group, k is 1 to 3, and k′ is 1.
In another embodiment, Xe′ is a divalent organic group, k is 1, and k′ is 1.
In the above-mentioned formula (G-1), i's are each independently an integer of 0 to 3 at each appearance, preferably 0 to 2, and more preferably 0. It is preferable that, in the formula, at least one of i′ is an integer of 0 to 2, that is, not all i's are 3 at the same time. In other words, in the formula (G-1), at least one OR3 is present.
In the formula (G-2), k is an integer of 1 to 9, and k′ is an integer of 1 to 9. When k is an integer of 2 or more, the compound represented by the formula (G-2) corresponds to the (A) PFPE-containing silane compound. k and k′ can vary depending on the number of the valence of X2′. In the formula (G-2), a sum of k and k′ is the same as the number of the valence of X2′. For example, when X12′ is a 10 valent organic group, a sum of k and k′ is 10 and, for example, it can take k is 9 and k′ is 1, k is 5 and k′ is 5, or k is 1 and k′ is 9. Also, when X12′ is a divalent organic group, k and k′ are 1. In the formula (G-2), when X12′ is a single bond, k and k′ are 1.
The above-mentioned X12′ is preferably a 2 to 7 valent, more preferably a 2 to 4 valent, and further preferably a divalent organic group.
In one embodiment, X2′ is a 2 to 4 valent organic group, k is 1 to 3, and k′ is 1.
In another embodiment, X12′ is a divalent organic group, k is 1, and k′ is 1.
In the formula (G-2), i′ has the same meaning as defined in (G-1).
In the above-mentioned formula (G-3), k1 is an integer of 1 to 9, and k1′ is an integer of 1 to 9. When k1 is an integer of 2 or more, the compound represented by the formula (G-3) corresponds to the (A) PFPE-containing silane compound. k1 and k1′ can vary depending on the number of the valences of X13′. In the formula (G-3), a sum of k1 and k1′ is the same as the number of the valence of X3′. For example, when X13′ is a 10 valent organic group, a sum of k1 and k1′ is 10 and, for example, it can take k1 is 9 and k1′ is 1, k1 is 5 and k1′ is 5, or k1 is 1 and k1′ is 9. Also, when X13′ is a divalent organic group, k1 and k1′ are 1. In the formula (G-3), when X13′ is a single bond, k1 and k1′ are 1.
The above-mentioned X13′ is preferably a 2 to 7 valent, more preferably a 2 to 4 valent, further preferably a divalent organic group.
In one embodiment, X13′ is a 2 to 4 valent organic group, k1 is 1 to 3, and k1′ is 1.
In another embodiment, X13′ is a divalent organic group, k1 is 1, and k1′ is 1.
In the above-mentioned formula (G-4), k2 is an integer of 1 to 9, and k2′ is an integer of 1 to 9. When k2 is an integer of 2 or more, the compound represented by the formula (G-4) corresponds to the (A) PFPE-containing silane compound. k2 and k2′ can vary depending on the number of the valences of X14. In the formula (G-4), a sum of k2 and k2′ is the same as the number of the valence of X14. For example, when X14′ is a 10 valent organic group, a sum of k2 and k2′ is 10 and, for example, it can take k2 is 9 and k2′ is 1, k2 is 5 and k2′ is 5, or k2 is 1 and k2′ is 9. Also, when X14′ is a divalent organic group, k2 and k2′ are 1. In the formula (G-4), when X14′ is a single bond, k2 and k2′ are 1.
The above-mentioned X14′ is preferably a 2 to 7 valent, more preferably a 2 to 4 valent, further preferably a divalent organic group.
In one embodiment, X14′ is a 2 to 4 valent organic group, k2 is 1 to 3, and k2′ is 1.
In another embodiment, X14′ is a divalent organic group, k2 is 1, and k2′ is 1.
In one embodiment, the PFPE-containing silane compound (b) can be a compound represented by the formula (G-1), (G-3) or (G-4). By using such a silane compound, adhesiveness to a substrate can be improved.
In one embodiment, the PFPE-containing silane compound (b) has two or more Si atoms having a hydroxyl group or a hydrolyzable group at the terminal, and preferably has 3 or more. In this case, the PFPE-containing silane compound (b) can be classified into the (A) PFPE-containing silane compound.
In one embodiment, in the curable composition, an amount of the compound represented by the formulae (G-1), (G-2), (G-3) and (G-4) is 0.1 mol % or more and 35 mol % or less based on a sum of the compound represented by the formulae (A-1), (A-2), (A-3) and (A-4) (hereinafter, also referred to as “Component (I)”) and the compound represented by the formulae (G-1), (G-2), (G-3) and (G-4) (hereinafter, also referred to as “Component (2)”). A lower limit of a content of the compound represented by the formulae (G-1), (G-2), (G-3) and (G-4) based on a sum of Component (1) and Component (2) can be preferably 0.1 mol %, more preferably 0.2 mol %, further preferably 0.5 mol %, further more preferably 1 mol %, particularly preferably 2 mol %, and specifically 5 mol %. An upper limit of a content of the compound represented by the formulae (G-1), (G-2), (G-3) and (G-4) based on a sum of Component (1) and Component (2) can be preferably 35 mol %, more preferably 30 mol %, further preferably 20 mol %, and further more preferably 15 mol % or 10 mol %. A content of the compound represented by the formulae (G-1), (G-2), (G-3) and (G-4) based on a sum of Component (1) and Component (2) is preferably 0.1 mol % or more and 30 mol % or less, more preferably 0.1 mol % or more and 20 mol % or less, further preferably 0.2 mol % or more and 10 mol % or less, further more preferably 0.5 mol % or more and 10 mol % or less, and particularly preferably 1 mol % or more and 10 mol % or less, and for example, 2 mol % or more and 10 mol % or less, or 5 mol % or more and 10 mol % or less. By making the contents of Component (1) and Component (2) within such ranges, the curable composition can contribute to formation of a cured product having good friction durability.
In the curable composition, a combination of Component (1) and Component (2) is preferably a combination of a compound represented by the formula (A-1) and a compound represented by the formula (G-1), a combination of a compound represented by the formula (A-2) and a compound represented by the formula (G-2), a combination of a compound represented by the formula (A-3) and a compound represented by the formula (G-3), or a combination of a compound represented by the formula (A-4) and a compound represented by the formula (G-4).
The compounds represented by the formula (A-1) and the formula (G-1) preferably have “t” of 2 or more, more preferably an integer of 2 to 10, and further preferably an integer of 2 to 6. By making “t” 2 or more, a plurality of Si atoms having OR3 are present, and higher durability (for example, friction durability) can be obtained in a cured product formed by the curable composition.
The compounds represented by the formula (A-3) and the formula (G-3) preferably have l2 of 2 or 3, and more preferably 3.
In a preferred embodiment, the compound represented by the formula (A-3) has a structure represented by —Si—(Z3—SiR723)2 or —Si—(Z3—SiR723)3 at the terminal, and further preferably has a structure represented by —Si—(Z3—SiR723)3; the compound represented by the formula (G-3) has a structure represented by —Si—(Z3—SiR723)2 or —Si—(Z3—SiR723)3 at the terminal, and further preferably has a structure represented by —Si—(Z3—SiR723)3. By making the terminal such a structure, higher durability (for example, friction durability) can be obtained in a cured product formed by the curable composition.
As the group represented by the above-mentioned —Si—(Z3—SiR723)2, there may be specifically mentioned
a group in which Ra is represented by -Z3—SiR723, and a sum of m1 and n1 is 1 in —Si—Ra2Rbm1Rcn1,
a group in which Ra is represented by -Z3—SiR723, and a sum of m2 and n2 is 1 in —Si—Ra2Rbm2Rcn2, or
a group in which the terminal of R71 is represented by -Z3—SiR723, and a sum of q1 and r1 is 1 in —Si—R712R72q1R73r1.
The compounds represented by the formula (A-4) and the formula (G-4) preferably have m4 of 2 or 3, and more preferably 3.
In a preferred embodiment, the compound represented by the formula (A-4) has a —C—(Y—SiR853)2 (specifically, —C—(Y—SiR853)2R83) or —C—(Y—SiR853)3 structure at the terminal, and further preferably has a —C—(Y—SiR853)3 structure; and the compound represented by the formula (G-4) has a —C—(Y—SiR853)2 (specifically, —C—(Y—SiR853)2R83) or —C—(Y—SiR853)3 structure at the terminal, and further preferably has a —C—(Y—SiR853)3 structure. By making the terminal such a structure, the curable composition contributes to formation of a cured product having higher durability (for example, friction durability).
(H) Various Kinds of Additives
The curable composition may further contain various kinds of additives. The various kinds of additives are not particularly limited, and may contain, for example, an (unreactive) fluoropolyether compound which can be understood as fluorine-containing oil, preferably a perfluoro(poly)ether compound (hereinafter, referred to as “fluorine-containing oil”), a stabilizer (dehydrating agents, molecular sieves, magnesium sulfate or methyl orthoformate), viscosity modifiers, fluorescent agents, colorants, heat resistance improvers, cold resistance improvers, rust preventives, liquid reinforcing agents, etc.
The above-mentioned fluorine-containing oil is not particularly limited and there may be mentioned, for example, a compound (perfluoro(poly)ether compound) represented by the following general formula (III).
Rf5—(OC4F8)a′—(OC3F6)b′—(OC2F4)c′—(OCF2)d′—Rf6 (III)
In the formula, Rf5 represents an alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms (preferably a C1-16 perfluoroalkyl group), Rf6 represents an alkyl group having 1 to 16 carbon atoms which may be substituted with one or more fluorine atoms (preferably a C1-16 perfluoroalkyl group), a fluorine atom or a hydrogen atom, and Rf5 and Rf6 are more preferably each independently a C1-3 perfluoroalkyl group.
a′, b′, c′ and d′ each represent a number of recurring units of four kinds of perfluoro(poly)ethers constituting the main skeleton of the polymer, each independently an integer of 0 or more and 300 or less, and a sum of a′, b′, c′ and d′ is at least 1, preferably 1 to 300, and more preferably 20 to 300. The order of existence of each repeating unit enclosed with parentheses by applying the subscripts a′, b′, c′ or d′ is arbitrary in the formula. Among these recurring units, —(OC4F8)— may be any of —(OCF2CF2CF2CF2)—, —(OCF(CF3)CF2CF2)—, —(OCF2CF(CF3)CF2)—, —(OCF2CF2CF(CF3))—, —(OC(CF3)2CF2)—, —(OCF2C(CF3)2)—, —(OCF(CF3)CF(CF3))—, —(OCF(C2F5)CF2)— and —(OCF2CF(C2F5))—, and preferably —(OCF2CF2CF2CF2)—. —(OC3F6)— may be any of —(OCF2CF2CF2)—, —(OCF(CF3)CF2)— and —(OCF2CF(CF3))—, and preferably —(OCF2CF2CF2)—. —(OC2F4)— may be any of —(OCF2CF2)— and —(OCF(CF3))—, and preferably —(OCF2CF2)—.
As Examples of the perfluoro(poly)ether compound represented by the general formula (III), there may be mentioned a compound (it may be one kind or a mixture of two or more kinds) represented by any of the following general formulae (IIIa) and (IIIb).
Rf5—(OCF2CF2CF2)b″—Rf6 (IIIa)
Rf5—(OCF2CF2CF2CF2)a′″—(OCF2CF2CF2)b′″—(OCF2CF2)c′″—(OCF2)d′″—Rf6 (IIIb)
In these formulae, Rf and Rf are as defined above; in the formula (IIIa), b″ is an integer of 1 or more and 100 or less; in the formula (IIIb), a′″ and b′″ are each independently an integer of 1 or more and 30 or less, and c′″ and d′″ are each independently an integer of 1 or more and 300 or less. The order of existence of each repeating unit enclosed with parentheses by applying the subscripts a′″, b′″, c′″, d′″ is arbitrary in the formula.
The above-mentioned fluorine-containing oil may have a number average molecular weight of 1,000 to 30,000. In particular, a number average molecular weight of the compound represented by the formula (IIIa) is preferably 2,000 to 8,000. In one embodiment, a number average molecular weight of the compound represented by the formula (IIIb) is 3,000 to 8,000. In another embodiment, a number average molecular weight of the compound represented by the formula (IIIb) is 8,000 to 30,000.
In the curable composition, the fluorine-containing oil can be contained in an amount of, for example, 0 to 500 parts by mass, preferably 0 to 100 parts by mass, more preferably 1 to 50 parts by mass, and further preferably 1 to 5 parts by mass based on 100 parts by mass of the (A) PFPE-containing silane compound.
Also, from another point of view, the fluorine-containing oil may be a compound represented by the general formula Rf′—F (wherein, Rf′ is a C5-16 perfluoroalkyl group). Further, it may be a chlorotrifluoroethylene oligomer. The compound represented by Rf′—F and the chlorotrifluoroethylene oligomer are preferable in the point of obtaining high affinity with the (A) PFPE-containing silane compound wherein Rf is a C1-16 perfluoroalkyl group.
By containing the fluorine-containing oil, the curable composition can form a more flexible cured composition.
In one embodiment, an average molecular weight of the fluorine-containing oil may be larger than an average molecular weight of the (A) PFPE-containing silane compound (for example, the compound represented by the formula (1), specifically the compound represented by the formula (A-1), (A-2), (A-3) or (A-4)). By making such an average molecular weight, in the cured product formed by using the curable composition, more excellent friction durability and surface slipperiness can be obtained.
In one embodiment, an average molecular weight of the fluorine-containing oil may be smaller than an average molecular weight of the (A) PFPE-containing silane compound (for example, the compound represented by the formula (1), specifically the compound represented by the formula (A-1), (A-2), (A-3) or (A-4)). By making such an average molecular weight, it can contribute to formation of a cured product having high friction durability and high surface slipperiness while suppressing lowering in transparency of the cured product formed by using the curable composition.
As the colorant, there may be mentioned pigments, dyes, etc.
As the heat resistance improver, there may be mentioned red iron oxide, cerium oxide, etc.
As the liquid reinforcing agent, there may be mentioned a network polysiloxane comprising triorganosiloxy units and SiO2 units, etc.
(Method for Producing Curable Composition)
The curable composition can be produced by uniformly kneading Components (A) to (D) which are essential components and Components (E) to (H) which are optional components by a mixing means such as a universal kneader (a planetary mixer), a kneader, etc. The order of addition of each component is arbitrary, and it is preferable that (E) which is an optional component is added to a mixture of (A), and (F) and (G) which are optional components and dispersed therein, and then, (B), (C) and (D), and (H) which is an optional component are added thereto and mixed.
Regarding the constitution of the curable composition, depending on the uses, it may be constituted as a so-called one-component type, or it may be a two-component type and both may be mixed at the time of use.
(Use)
The cured product of the curable composition can be used, for example, as a potting material, a sealing material, etc. The cured product of the curable composition can be used, for example, by filling the voids of the electronic member (for example, a laminating portion between the housing and the printed circuit board, or a gap between the resin-molded metal terminal portion and the molded resin, etc.) with the curable composition, and drying and curing it.
For forming a cured product having higher wear resistance (for example, a potting material, a sealing material), it is preferable that, prior to the treatment by the curable composition, the object to be treated is washed with acetone, hydrofluoroether, etc., and then dried in order to remove oil content of various kinds of substrates. Further, in addition to the above-mentioned washing, when it is pretreated with UV ozone, oxygen plasma, etc., wear resistance of the cured product can be further improved.
Prior to the treatment by the curable composition, if necessary, by subjecting the various kinds of substrates, etc. to primer treatment, adhesiveness of the cured product formed from the curable composition is improved, and wear resistance thereof can be further improved. The primer treatment may be carried out according to the conventional method under the conditions similar to those of the primer treatment when a silane coupling agent is used. As the substrate, metals such as aluminum, copper, nickel, iron, brass, stainless, etc.; engineering plastics such as epoxy resin, polyester resins including polyethylene terephthalate, polybutylene terephthalate resin, etc., polycarbonate resin, acrylic resin, polyimide resin, phenol resin, polyamide resin, polyphenylene sulfide resin, etc.; glass, etc. can be used.
A temperature at the time of curing treatment is not particularly limited, and usually the treatment may be carried out at room temperature. A treatment time is also not particularly limited and can be set to, for example, 10 minutes to 1 week.
In one embodiment, when the curable composition is used, the composition may be further diluted using a solvent and used depending on the use and purpose. As a solvent to be used for dilution, the fluorine atom-containing solvent exemplified above can be used. For example, it may be dissolved in 1,3-bis(trifluoromethyl)benzene, Fluorinert (available from 3M Company), perfluorobutyl methyl ether, perfluorobutyl ethyl ether, etc., as the solvent, at a desired concentration and used. In particular, in the use of the thin film coating, it is preferable to use the above-mentioned solvent.
Since the curable composition can form a cured product having good adhesiveness to a glass, metal or plastic substrate so that, in particular, it can be useful as an adhesive for the use around electrical and electronic parts and around automobile parts. The cured product of the curable composition can have good elastic modulus, chemical resistance, acid resistance and base resistance. Further, it can have a low glass transition temperature, can suppress the increase in elastic modulus at a low temperature, and has a high decomposition temperature. Such a cured product of the curable composition of the present invention can be used for automobile parts (for example, a sealing material, specifically, gaskets), etc., chemical plants, electrical and electronic parts such as semiconductor manufacturing equipment, etc., and automobile parts that can be used at cold regions (for example, −50° C. or lower) or under high temperature conditions, etc.
The present invention will be explained more specifically by referring to the following Examples, but is not limited to these Examples. Incidentally, in the present Examples, the order of existence of recurring units constituting the perfluoro(poly)ether is arbitrary.
(Used Components)
The components used in Examples and Comparative Examples are as follows.
(A) PFPE-Containing Silane Compound
In 1,000 mL of a four-necked flask equipped with a reflux condenser, a thermometer and a stirrer was charged 1,000 g of a PFPE-modified ester material represented by an average composition of CH30CO—CF2—(OCF2)29—(OCF2CF2)17—OCF2—COOCH3, and after adding 102 mL of 3-aminopropyltrimethoxysilane under nitrogen stream, the mixture was stirred at 25° C. for one hour. Thereafter, by distilling the volatile component under reduced pressure, a (A-1) PFPE-containing silane compound represented by the following formula was obtained. Regarding the obtained (A-1) PFPE-containing silane compound, integrated values of the peaks of —CF2—CONH—CH2CH2CH2—Si(OCH3)3 and —CF2—COOCH3 which is the raw material were compared by 19F-NMR analysis, and the silane terminalization rate was calculated to be 97 mol %. A viscosity of the (A-1) PFPE-containing silane compound at 23° C. was 500 mPa·s.
(A-1) PFPE-Containing Silane Compound
(CH3O)3Si—CH2CH2CH2—NHCO—CF2—(OCF2)29—(OCF2CF2)17—OCF2—CONH—CH2CH2CH2—Si(OCH3)3
In 1,000 mL of a four-necked flask equipped with a reflux condenser, a thermometer and a stirrer was charged 1,000 g of a PFPE-modified ester material represented by an average composition of CH3CH2OCO—CF2—(OCF2)12—(OCF2CF2)12—OCF2—COOCH2CH3, and after adding 141 mL of 3-aminopropyltrimethoxysilane under nitrogen stream, the mixture was stirred at 25° C. for one hour. Thereafter, by distilling the volatile component under reduced pressure, a (A-2) PFPE-containing silane compound represented by the following formula was obtained. Regarding the obtained (A-2) PFPE-containing silane compound, integrated values of the peaks of —CF2—CONH—CH2CH2CH2—Si(OR′)3 and —CF2—COOCH2CH3 which is the raw material were compared by 19F-NMR analysis, and the silane terminalization rate was calculated to be 99 mol %. Incidentally, as R′, CH3 was 91 mol % and CH2CH3 was 9 mol % by 1H-NMR analysis. A viscosity of the (A-2) PFPE-containing silane compound at 23° C. was 300 mPa·s.
(A-2) PFPE-Containing Silane Compound
(R′O)3Si—CH2CH2CH2—NHCO—CF2—(OCF2)12—(OCF2CF2)12—OCF2—CONH—CH2CH2CH2—Si(OR′)3
A PFPE mixture 1 which contains the following components (a1) and (a2) was prepared.
CH3OCO—CF(CF3)—{OCF2CF(CF3)}m—OCF2CF2O—{CF(CF3)CF2O}—CF(CF3)—COOCH3 (m+n=12) (α1)
CF3CF2CF2O—{CF(CF3)CF2O}12—CF(CF3)—COOCH3 (α2)
(α1):(α2)=85:15 (molar ratio)
In 1,000 mL of a four-necked flask equipped with a reflux condenser, a thermometer and a stirrer were charged 1,000 g of the PFPE mixture 1 and 500 g of 1,3-bis(trifluoromethyl)benzene, and after adding 123 mL of 3-aminopropyltrimethoxysilane under nitrogen stream, the mixture was stirred at 70° C. for 12 hours. Thereafter, by distilling the volatile component under reduced pressure, (A-3) and (G-3) PFPE-containing silane compounds represented by the following formulae were obtained. Regarding the obtained (A-3) and (G-3) PFPE-containing silane compounds, integrated values of the peaks of —CF(CF3)—CONH—CH2CH2CH2—Si(OCH3)3 and —CF(CF3)—COOCH3 which is the raw material were compared by 19F-NMR analysis, and the silane terminalization rate was calculated to be 98 mol %.
(A-3) PFPE-Containing Silane Compound
(CH3O)3Si—CH2CH2CH2—NHCO—CF(CF3)—{OCF2CF(CF3)}m—OCF2CF2O—{CF(CF3)CF2O}n—CF(CF3)—CONH—CH2CH2CH2—Si(OCH3)3
(G-3) PFPE-Containing Silane Compound
CF3CF2CF2O—{CF(CF3)CF2O}12—CF(CF3)—CONH—CH2CH2CH2—Si(OCH3)3
(B) Crosslinking Agent
In accordance with the method described in JP 2013-67604 A, chloropropyltrimethoxysilane and disodium fumarate were reacted in the presence of a catalyst to prepare bis(3-trimethoxysilylpropyl)fumarate.
In accordance with the method described in JP Patent No. 3831481, the alkoxysilyl group-containing carbasilatrane compound represented by the formula (3) was prepared.
In a plastic vessel for mixing were weighed 100 parts by mass of A-1, 2.0 parts by mass of B1-1, 0.1 part by mass of C-1 and 0.8 part by mass of D-1, and stirring was carried out using a rotating and revolving mixer (a planetary centrifugal mixer) to prepare a curable composition. A formulation of the composition is shown in Table 1.
In the same manner as in Example 1 except for changing 0.1 part by mass of C-1 to 2.0 parts by mass of C-2, a curable composition of Example 2 was obtained. A formulation of the composition is shown in Table 1.
In the same manner as in Example 2 except for changing D-1 to D-2, a curable composition of Example 3 was obtained. A formulation of the composition is shown in Table 1.
In the same manner as in Example 2 except for changing D-1 to D-3, a curable composition of Example 3 was obtained. A formulation of the composition is shown in Table 1.
In a plastic vessel for mixing were weighed 100 parts by mass of A-2, 2.0 parts by mass of B1-1, 2.0 parts by mass of C-2 and 0.3 part by mass of D-1, and stirring was carried out using a rotating and revolving mixer (a planetary centrifugal mixer) to prepare a curable composition. A formulation of the composition is shown in Table 1.
In a plastic vessel for mixing were weighed 100 parts by mass of A-2, 2.0 parts by mass of B1-1, 0.5 part by mass of B2-2, 0.1 part by mass of C-1 and 0.3 part by mass of D-1, and stirring was carried out using a rotating and revolving mixer (a planetary centrifugal mixer) to prepare a curable composition. A formulation of the composition is shown in Table 1.
In the same manner as in Example 5 except for changing B1-1 to B1-2, a curable composition of Example 7 was obtained. A formulation of the composition is shown in Table 1.
In the same manner as in Example 6 except for changing B1-1 to B1-2, a curable composition of Example 8 was obtained. A formulation of the composition is shown in Table 1.
In the same manner as in Example 1 except for formulating 0.8 part by mass of B2-1 in place of D-1, a curable composition of Comparative Example 1 was obtained. A formulation of the composition is shown in Table 1.
In the same manner as in Example 1 except for formulating 0.5 part by mass of B2-2 in place of D-1, a curable composition of Comparative Example 2 was obtained. A formulation of the composition is shown in Table 1.
In the same manner as in Example 2 except for not formulating D-1, a curable composition of Comparative Example 3 was obtained. A formulation of the composition is shown in Table 1.
In the same manner as in Example 1 except for not formulating D-1, a curable composition of Comparative Example 4 was obtained. A formulation of the composition is shown in Table 1.
In a plastic vessel for mixing were weighed 100 parts by mass of A-2, 2.0 parts by mass of B1-1 and 2.0 parts by mass of C-2, and stirring was carried out using a rotating and revolving mixer (a planetary centrifugal mixer) to prepare a curable composition. A formulation of the composition is shown in Table 1.
In the same manner as in Example 8 except for not formulating D-1, a curable composition of Comparative Example 6 was obtained. A formulation of the composition is shown in Table 1.
(Evaluation Method)
The curable compositions prepared in Examples 1 to 8 and Comparative Examples 1 to 6 were each coated on an epoxy glass plate (KEL-GEF manufactured by Shin-kobe Electric Machinery Co., Ltd.) as a substrate by squeezing so as to have 20 mm×20 mm and a thickness of 500 μm, and cured under environment of 23° C./50% RH for 7 days. A cut with a length of 20 mm was made by a cutter to the cured product thus obtained, and the cured product was slowly peeled off from the cut with fingers. The cohesive failure rate of the cured product after peeling was judged with naked eyes, and evaluated the adhesiveness to the substrate by the following standard. The results are shown in Table 2.
Evaluation standard of the adhesiveness is as follows.
As shown in Table 2, the cured products of the curable compositions obtained in Examples 1 to 8 have a high cohesive failure rate after peeling and have high adhesiveness to the substrate. By the comparison of Examples 2 to 4, when Component (D) is an alkoxysilyl group-containing isocyanurate compound or an alkoxysilyl group-containing carbasilatrane compound, adhesiveness to the substrate is higher and good.
The curable compositions of Comparative Examples 1, 2 and 6 used Component (B2) containing one alkoxysilyl group and one reactive functional group in one molecule in place of Component (D), so that adhesiveness of the cured product and the substrate could not be obtained. Similarly, the curable compositions of Comparative Examples 3 to 5 which contained neither Component (B2) nor (D) did not give adhesiveness of the cured product and the substrate.
The curable composition of the present invention can be used, for example, for a potting material, a sealing material, etc. A cured product of the curable composition can be used, for example, by filling the voids of an electronic member (for example, a laminating portion between the housing and the printed circuit board, or a gap between the resin-molded metal terminal portion and the molded resin, etc.) with the curable composition, and drying and curing it.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2019-229705 | Dec 2019 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2020/046153 | 12/10/2020 | WO |
