This invention refers generally to curb inlets for surface drainage and more particularly to a cover for a catch basin curb box including improved securing clamping means.
At the present time, catch basin curb boxes are employed along the length of thoroughfares in developed areas. These are set at prescribed distances to facilitate water run-off so as to prevent localized flooding, particularly aggravated by heavy downpours.
At the present time, the opening to the typical cast iron, catch basin curb box comes in a myriad of various contours. These contours vary from town to town and even within a particular town.
There has been thought of and proposed, various techniques, including various cover plate designs, which seek to restrict the passage of assorted debris material into the catch basin. Of major concern are cans and bottles which can cause havoc if they enter the storm sewer systems, resulting in increased costs for removal and possible equipment repairs and, of course, undesirable contamination of our rivers, lakes and streams.
At the same time a catch basin cover should not unnecessarily restrict the water flow rate into the catch basin. Various agencies, for example a State's Department of Transportation (DOT) set standards for acceptable flow rates for a catch basin and covers. These are set to ensure that the basin and/or cover openings do not contribute to a potential flooding problem by unduly restricting water flow while, in the case of the cover, they function to inhibit the passage of certain over-sized items.
So, for example, the DOT for the State of New Jersey requires that each of the openings for new catch basin designs and for retrofit catch basin covers cannot exceed 2.0 inches in the smallest dimension of the opening and is restricted to 7.0 square inches maximum in the overall area.
A particular water flow rate for the basin, with or without a cover, can be assured by allowing for a sufficient number of such holes so that, in fact, there is limited obstruction to the flow of water while still accomplishing the barrier requirements of DOT regulations.
As noted above the contours of the openings of these catch basins vary widely. So the dimensions of these holes have to vary to satisfy the DOT requirements while adapting to accommodate different basin contours. A cost efficient system and methodology to provide a practical solution for such a large number of contours is highly desirable.
A preferable technique for manufacturing catch basins is the sand casting technique. Using this approach, the cast surfaces are often irregular unless a post-casting finishing procedure is employed. Preferably, at most, this finishing procedure is only implemented on the visible surface since it is an unnecessary, cost-wise, to do so on both sides. Thus the interior surface typically is highly irregular as is known in the art. In addition, the interior surface is oftentimes angled. These characteristics render the clamping of a cover plate to the catch basin problematic.
In U.S. Pat. No. 1,654,246, a grating or guard for a catch basin is described which includes a plurality of openings “which will exclude entry to the basin from the gutter of material of a size greater than can pass through the openings in the grating or guard . . . [for example] sticks, tin cans, and rags”. This design describes, a means for securing the grating to the opening which includes a “recess 41” in each side of the “curb 25”. Each recess receives the free outer end of a spring 42. The latter snaps into its respective recess “in the act of pushing the grating or guard 36 into place.” The “springs . . . [are] relatively strong so as to prevent the cover from being readily pulled out.” Also, although “[t]he opening 37 in the curb is shown as made to correspond with the shape of the grating or guard illustrated in the drawings”, “[i]t . . . [is] to be understood . . . that the grating or guard may take other forms.”
Recently, the LMT Mercer Group of Lawrenceville, N.J., has brought to the market a catch basin cover made of thermoplastic and formed by an injection molding process. The cover is secured to the catch basin using a bracket, bolt and washer. The bracket includes a serrated portion and is positioned in a slot so as to allow for the grabbing of the adjacent catch basin area by the serrated section.
Also U.S. Pat. No. 505,130 discloses a removable locking grate section, U, which snugly fits within the open front of the curb box. A five-sided locking screw passes through a counter sunk opening in the grate and engages a threaded lug which is formed as part of the curb box. The specially configured locking screw can only be removed by authorized personnel.
U.S. Pat. No. 4,594,157 describes an inlet screen which is secured in the opening of the curb box using an F-shaped clamp.
While these designs afford a certain ability to protect against larger debris from entering the catch basin they have certain drawbacks. Therefore, a primary object of this invention is a cover assembly for a catch basin which will address the myriad numbers of opening contours associated with catch basins with a resulting, respective product which is practical and realistically priced.
A further object is to provide a product which can be confidently secured, even against the irregular, angled interior surface of most catch basin castings and which cannot be removed easily.
It is still a further object of this invention to provide a curb box cover assembly which installs in minutes over standard and custom-sized catch basin castings.
Yet another object is to provide a methodology which permits rapid production of a large and different array of cover plates for standard and custom sized catch basin curb boxes.
It is still another object to provide a steel product which will withstand the deleterious effects of time, weather and environs.
Towards the accomplishment of these and other objects and advantages, many of which will become more apparent after a reading of the following specification and consideration of the accompanying drawings, there is disclosed a catch basin opening cover assembly.
The cover assembly includes a covering member which typically has a plurality of first openings for the passage of street water. Also second opening(s), positioned on the covering member at predetermined location(s), in close proximity to the contour of the catch basin opening cooperate with means for clamping the covering member to the catch basin. The means for clamping cooperating with each second opening include one clamp member, said at least one clamp member characterized as including at least a first and second contact member. Each contact member has a respective contact surface for contacting a respective portion of an interior surface of the catch basin. Each contact member further includes at least a first, covering member contact surface portion and a second, covering member contact surface portion.
In the preferred embodiment described, the clamp member rotationally mounts on a pivot member about a first axis. The pivot member includes a threaded opening having a second axis perpendicular to the first axis. A respective bolt member is positioned through a particular second opening to engage the threaded opening of an associated pivot member. The bolt member advances along the second axis by an operator's action. The pivot member is adapted to rotate in response to the operator's action in a manner whereby the clamp member rotates about the pivot member from a first position to a second position as the bolt member is advanced along the second axis. At this second position, said at least one of the contact member's respective contact surfaces contacts its respective portion of the interior surface of the catch basin. Also at this second position, the second cover contact surface of that particular contact member contacts the cover member, such that the covering member is secured in place over the catch basin opening.
The clamp member is adapted such that the contact members can rotate independently of each other, so that when the first of the contact members contacts its respective portion of the interior surface of the catch basin, the remaining contact member(s) continues to rotate in response to the operator's action until it contacts its respective portion of the interior surface of the catch basin.
In the preferred embodiment, the clamp member, typically made of steel, includes a transition member which is connected between the contact members. The ability to rotate independently of each other after the first contact member contacts its respective portion of the interior surface of the catch basin, is due, at least in part, to the fact that the material connected between each said contact member is of a predetermined thickness.
Refer now to
A curb piece portion 22 includes a catch basin opening having a prescribed, contour 24 which is shown dotted in
The area of the street grate openings 20 and the catch basin opening are sized so as to provide a sufficient area to handle the anticipated water run-off at the location of the catch basin box.
The contoured opening, for example 24, has, over the years, experienced various shapes and sizes and it is one of the primary purposes of this invention to address the myriad of openings that presently exist.
Notwithstanding, these contoured openings did not preclude the passage of cans, bottles, and other, larger sized objects from entering the catch basin and thus the storm drain system.
With increased sensitivity to the need to keep our environment free from such debris, particularly cans, bottles and the like, several products such as the present invention have been developed to provide a retrofit cover assembly for existing, in-place catch basins as a solution to the problem.
The cover assembly 26 of the present invention includes a covering member 28. This covering member includes at least one and, typically, a plurality of first openings 30. These openings 30 are sized to maximize the flow of the water run-off and to prevent the larger objects from entering the catch basin. The dimensions of these openings are set by a controlling, regulatory agency. For example, the DOT for the State of New Jersey has provided regulations which control any one dimension of these openings 30 so as not to exceed 2 inches with the total area any one opening to be no more than 7 inches maximum.
A second, first opening 32 may be formed in the covering member 28 as a result of the strengthening technique employed as described below. As a consequence, opening 32 assists in water run-off. Again, as depicted in
The covering member 28 also includes at least one, and typically, again, a plurality of second openings 34. Each of these second openings, if more than one, is formed in the covering member 28 in a predetermined location in near proximity to the expected location of the contoured opening 24 for the particular catch basin opening to be covered. The location of the second opening(s) 34 again will vary depending on the various contours that exist and which will be experienced on a given job.
The form of the first opening(s) 30 also will vary depending on the contour of the catch basin opening that is to be covered. (See also
In order to secure the covering member 28 to the front face 36 of the curb piece portion 22, means for clamping, 38, are employed. These cooperate with the second openings, such as 34, and the adjacent portions of the covering member, and the interior side (not shown in
The number of means for clamping that are to be employed will be a quantity sufficient to adequately secure the covering member 28 to the front face 38 of the catch basin. In addition to
Referring to
After cutting the basic clamp member, it is then formed into its final shape by bending the piece about the transition member 60 so that openings 46 and 44 of the first and second contact members, 56 and 58, again, are co-axially aligned along the first axis 48. To complete the assembly, the pivot member 42 is then inserted into the aligned openings 44 and 46. The pivot member 42 is secured in these openings through the use of a set screw 64. This screw engages a threaded-through opening 66 in one of the contact members, for example 58, and is advanced in that opening until its tip contacts the annular groove 50 of pivot member 42. The cooperative action between the set screw and the annular groove initially prevents the pivot member from turning freely in openings 44 and 46; however, the formed clamp member 40 is able to rotate about the pivot member during the assembly operation as described below. The set screw 64 typically is made of a synthetic material such as nylon. Alternately, this screw may be made of metal with a tip fashioned of material of less hardness than that used to make the pivot member 42, again, for example, nylon.
The angular displacement (65,
The covering member includes at least one, second opening 34. Typically there are a plurality of such openings which are available to secure the means for clamping previously described. The bolt member 70 (see
In forming the finished product, the covering member of the embodiment of
In cutting the slots and forming the bend portion 76, tabs 78 and 80 will remain as part of the covering member, in the vertical plane. These act as stanchions, supporting the covering member on the street grate and facilitating the assembly of the covering member to the catch basin 18. In the embodiment of
Again
The process for determining the contour dimensions of any given embodiment, in its simplest form is established by surveyors who prepare templates for each contour of each basin that they experience in the field. The template typically need only be made of one-half of the catch basin opening (the other representing the mirror image), and returned to the manufacturing facility. There measurements are taken from the the template and entered into a suitably programmed computer which then provides accurately dimensioned machining drawings from which the covering member can be manufactured.
It is anticipated that this process can be improved upon by taking a series of vertical measurements to the contour of the catch basin opening, at various horizontal distances along the horizontal length of the catch basin. Superimposed on the covering member embodiment in
Refer now to
When first secured to the covering member, as the bolt 70 is drawn up in the threaded hole by an operator, a first covering member contact surface portion 90, typically located on the transition member 60 of the clamp member 40, engages the interior surface 92 of the covering member 28. As the bolt is further threaded into the opening 52, the clamp member 40, leveraged by the contact between the first covering member contact surface portion and the covering member, rotates in the direction 94. The surface of the clamp member 40 in contact with the interior surface of the covering member moves through a range 96 (see
After the bolt is tightened as necessary, it is important that vandals, or other unauthorized individuals not be able to easily remove the bolts, 70. To this end, a slug member, 103, can be provided, which is so configured so as to be force fitted into the opening 105 in the bolt head. This can be accomplished through use of a suitable tool which retains the slug as the tool is positioned in proximity to the bolt. The tool is struck and the slug is driven into the opening 105 with enough force to securely wedge it into the opening. The slug is typically fashioned from a steel grade which is somewhat softer than the bolt material. In the insertion process, the slug material flows sufficiently to fill the opening and is generally flush to the surface 107 of the bolt head.
For the irregular surface condition depicted in
In
The covering member 28 as well as the stock material used to form the clamp member 40, is fabricated from a metal plate, preferably ¼ inch thick, of Cor-Ten® A steel, a product of United States Steel Corporation. This type steel is familiarly used for dividers, girders, and bridges and achieves a dark brown appearance after exposure to the environment.
While a preferred embodiment has been described, the scope of this invention can not be seen as limited thereto. For example, while the formed clamp member is seen as a single piece formed from sheet metal and bent into the configuration depicted in
Number | Name | Date | Kind |
---|---|---|---|
505130 | Ryan | Sep 1893 | A |
1654246 | Egan | Dec 1927 | A |
1941589 | Wellons | Jan 1934 | A |
2323886 | Wirz, Jr. | Jul 1943 | A |
4461597 | Laurin | Jul 1984 | A |
4594157 | McGowan | Jun 1986 | A |
5071177 | Spiess et al. | Dec 1991 | A |
Number | Date | Country |
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10-140591 | May 1998 | JP |
2000-120096 | Apr 2000 | JP |
2004-11247 | Jan 2004 | JP |