1. Field of the Invention
The present invention relates to a routing structure for a curl cord for power supply routed between a supporting body and a movable body displaceably mounted relative to the supporting body.
2. Description of the Related Art
Conventionally, an automotive vehicle includes many movable bodies such as a back door and a rear window displaceably mounted relative to a supporting body such as a vehicle body and free to open and close. In the case of mounting an electrical device such as a hot wire in the movable body, power is supplied to the electrical device by routing a wire for power supply between the supporting body and the movable body.
Such a wire routed between the supporting body and the movable body needs to be routed, taking into account a movable range of the movable body, and how to handle the slack of the wire in a closed state where a moving distance of the movable body relative to the supporting body is shortest is problematic. Accordingly, it is proposed in Japanese Unexamined Patent Publication No. 2000-232717 to route a curl cord expandable and contractible by being spirally wound as a wire for power supply between a supporting body and a movable body. By doing so, the curl cord as a power supply wire expands and contracts, following a displacement of the movable body, wherefore the problem of the slack in the closed state can be solved by an expansion/contraction function of the curl cord.
However, since the curl cord is processed into a spirally wound state, it expands and contracts while being torsionally deformed when expanding and contracting according to a displacement of the movable body relative to the supporting body. Thus, a load in a twisting direction is applied to parts of the curl cord fixed to the supporting body and the movable body in a concentrated manner every time an expansion/contraction displacement is made. Thus, there has been a possibility of problems such as a stress concentration on the fixing parts of the curl cord and cord breakage.
The present invention was developed against the above situation and aims to provide a novel curl cord routing structure capable of alleviating a stress concentration on fixing parts of a curl cord routed between a supporting body and a movable body by a simple structure.
The invention is directed to a curl cord routing structure for a curl cord for power supply routed between a supporting body and a movable body displaceably mounted relative to the supporting body. The curl cord includes a spiral portion spirally wound and free to expand and contract and is fixed to cord fixing portions respectively provided on the supporting body side and the movable body side on opposite ends of the spiral portion. Pressure-bonding/holding portions are provided on sides closer to the spiral portion than the respective cord fixing portion and are to be pressure-bonded and held in a state where the spiral portion is extended.
The pressure-bonding/holding portions are provided on the sides closer to the spiral portion of the curl cord than the cord fixing portions to which fixing parts of the curl cord to the supporting body and the movable body are fixed. The spiral portion of the curl cord is mounted in an extended state and pressure-bonded at the pressure-bonding/holding portions and is held by a resilient restoring force of such a spiral portion. A displacement load is generated in a twisting direction when the spiral portion of the curl cord expands/contracts according to a displacement of the movable body relative to the supporting body. However this displacement load is transferred to the pressure-bonding/holding portion and absorbed and alleviated before reaching the fixing parts of the curl cord to the cord fixing portions. That is, the pressure-bonding/holding portions merely are pressure-bonded and held by the resilient restoring forces of their own and not fixed at specific positions. Thus, when a torsional displacement is transmitted, the pressure-bonding/holding portions can absorb and alleviate the torsional displacement well by the resiliency of their own. As a result, a stress concentration on the fixing parts of the curl cord fixed to the cord fixing portions to the supporting body and the movable body can be alleviated and the durability and connection reliability of the curl cord can be realized easily and reliably.
Note that the pressure-bonding/holding portions have only to be provided closer to the spiral portion than the cord fixing portions, but preferably are provided immediately close to the cord fixing portions. In this way, a freely expandable and contractible routing distance of the spiral portion of the curl cord is ensured between the pressure-bonding/holding portions. Further, it is sufficient to provide one pressure-bonding/holding portion closer to the spiral portion than the cord fixing portion. However, the transmission of a torsional load to the fixing parts may be prevented more securely by providing a plurality of pressure-bonding/holding portions.
The movable body may be mounted sliding displacement relative to the supporting body. A guide shaft may be provided fixedly on the supporting body and may extend in a sliding direction of the movable body. The spiral portion of the curl cord may be routed in a state externally fit on the guide shaft. Accordingly, when the movable body is slid and displaced vertically relative to the supporting body, the expansion/contraction of the curl cord can be guided in parallel to the sliding direction since the spiral portion of the curl cord is fit externally on the guide shaft extending in the sliding direction. In this way, the deformation of the curl cord in an inclining direction can be prevented and the separation of the pressure-bonding/holding portions from mounting areas can be prevented when the movable body is slid and displaced.
Opposite end parts of the extended spiral portion may overlap at least a part of a circumference of the spiral portion at the pressure-bonding/holding portions when viewed in an axial direction of the guide shaft and the extended spiral portion is arranged to extend toward both sides in a direction perpendicular to the axial direction of the guide shaft. Thus, a center axis of the spiral portion is displaced from an axis of the guide shaft except at the pressure-bonding/holding portions when the spiral portion is extended. This can avoid the application of a displacement force in a direction different from an expanding/contracting direction of the curl cord to the pressure-bonding/holding portions and can stably maintain the pressure-bonding/holding portions in a pressure-bonded and held state.
The extended spiral portion is arranged to extend toward the sides in the direction perpendicular to the axial direction of the guide shaft. Thus, the spiral portion can be extended in accordance with a spiral direction to prevent the occurrence of a local stress concentration or the like on the extended spiral portion and to realize an improvement of the durability of the curl cord.
The routing structure may further include a guide shaft holding bracket configured to hold an end part of the guide shaft fixedly on the supporting body and a cord holding bracket coupled to the movable body and configured to be displaced toward and away from the guide shaft holding bracket in the axial direction of the guide shaft according to a sliding displacement of the movable body. The respective cord fixing portions may be provided on outer surface sides in facing directions of the guide shaft holding bracket and the cord holding bracket along the axial direction of the guide shaft. Areas extending from the outer surface sides to inner surface sides in the facing directions may serve as the pressure-bonding/holding portions. This construction enables the cord fixing portions to be provided at an outermost side of an expansion/contraction area of the curl cord. Thus, the expansion/contraction area of the curl cord can be advantageously ensured. Further, the curl cord extends from the outer surface sides to the inner surface sides of the guide shaft holding bracket and the cord holding bracket, which are provided respectively with the cord fixing portions. Thus, areas extending from the outer surface sides to the inner surface sides can serve as the mounting areas of the pressure-bonding/holding portions and the mounting areas of the pressure-bonding/holding portions advantageously can be provided without being accompanied by an increase in the number of components.
The cord holding bracket may include a base portion provided on one side in the direction perpendicular to the axial direction of the guide shaft. A C-shaped guide portion may be held integrally on the base portion and may have a substantially C shape that is concentric with the guide shaft and arranged around the guide shaft when viewed in the axial direction of the guide shaft. A projecting guide portion may be separated inwardly from the C-shaped guide portion in the axial direction of the guide shaft and may project from the base portion toward the guide shaft. The cord fixing portion may be provided on a base end side of the C-shaped guide portion. The spiral portion extending from the cord fixing portion may be arranged along the C-shaped guide portion and the pressure-bonding/holding portion obtained by extending the spiral portion may be pressure-bonded and held between a tip side of the C-shaped guide portion and the projecting guide portion. Providing the cord fixing portion on the base end side of the C-shaped guide portion enables the curl cord extending from the cord fixing portion to be routed and held along the C-shaped guide portion. Thus, the fixing part to be fixed to the cord fixing portion can be reinforced.
Further, the pressure-bonding/holding portion obtained by extending the spiral portion is pressure-bonded and held between the tip side of the C-shaped guide portion and the projecting guide portion. Although the spiral portion is located at a more inner peripheral side than an outer peripheral area of the spiral portion before being extended by being extended, the tip side of the C-shaped guide portion and the projecting guide portion are cut away from each other and the pressure-bonding/holding portion capable of both realizing the extension of the spiral portion in accordance with the spiral direction of the spiral portion and preventing the interference of the extended spiral portion and the C-shaped guide portion can be advantageously configured.
According to the present invention, the pressure-bonding/holding portions are provided on the sides closer to the spiral portion of the curl cord than the cord fixing portions and, at these pressure-bonding/holding portions, the spiral portion of the curl cord is mounted in the extended state and pressure-bonded and held by the resilient restoring force thereof. This causes a displacement load in a twisting direction generated when the spiral portion of the curl cord expands/contracts to be transferred to the pressure-bonding/holding portions and absorbed and alleviated before reaching the fixing parts of the curl cord to the cord fixing portions. As a result, a stress concentration on the fixing parts of the curl cord fixed to the cord fixing portions of the supporting body and the movable body can be alleviated and the durability and connection reliability of the curl cord can be easily and reliably realized.
Hereinafter, an embodiment of the present invention is described with reference to the drawings.
As shown in
As shown in
Here, the curl cord 14 includes a spiral portion 40 formed by being spirally wound and free to expand and contract. The spiral portion 40 is routed in a state externally fit on the guide shaft 32. Further, fixing parts 42, 44 on opposite longitudinal sides of the spiral portion 40 of the curl cord 14 are fixed on cord fixing portions 46, 48 respectively provided on the side of the vehicle 10 as a supporting body side and on the side of the rear window 12 as a movable body side. Specifically, on one longitudinal side (upper side in
As shown in
Next, the pressure-bonding/holding portion 54 on the side of the cord fixing portion 48 is described. As shown in
As shown in
Further, as shown in
According to the thus structured curl cord routing structure, the pressure-bonding/holding portions 54, 54 are provided respectively on the sides closer to the spiral portion 40 of the curl cord 14 than the fixing parts 42, 44 of the curl cord 14 to the vehicle 10 and the rear window 12. As a result, at these pressure-bonding/holding portions 54, the spiral portion 40 of the curl cord 14 is mounted in an extended state and the spiral portion 40 is pressure-bonded and held by the resilient restoring force of such a spiral portion 40. This causes a displacement load in a twisting direction generated by the expansion/contraction of the spiral portion 40 of the curl cord 14 to be transferred to the pressure-bonding/holding portions 54, 54 and absorbed and alleviated before reaching the fixing parts 42, 44 of the curl cord 14 on the cord fixing portions 46, 48 when the rear window 12 is displaced slidingly relative to the vehicle 10 from a state shown in
Further, since the opposite end parts of the extended spiral portion 40 at the pressure-bonding/holding portions 54 overlap at least the part of the circumference of the spiral portion 40 when viewed in the axial direction of the guide shaft 32 (e.g. viewed in the direction of the arrow B), it can be reliably prevented that a center axis of the spiral portion 40 except at the pressure-bonding/holding portions 54 is displaced from an axis of the guide shaft 32 when the spiral portion 40 is extended. In addition, a compact outer appearance (outer shape) can be ensured without forcibly causing the pressure-bonding/holding portions 54 to bulge outwardly. This can avoid the application of a displacement force in a direction different from an expanding/contracting direction of the curl cord 14 to the pressure-bonding/holding portions 54 and stably maintain the pressure-bonding/holding portions 54 in a pressure-bonded and held state. In addition, since the extended spiral portion 40 (pressure-bonding/holding portions 54) is arranged to extend toward the both sides in the direction perpendicular to the axial direction of the guide shaft 32, the spiral portion 40 can be extended in accordance with a spiral direction to prevent the occurrence of a local stress concentration or the like on the extended spiral portion 40 and realize an improvement of the durability of the curl cord 14.
Furthermore, the cord holding bracket 58 is provided with the C-shaped guide portion 64 having a substantially C shape concentric with the guide shaft 32 and arranged around the guide shaft 32 and the projecting guide portion 66 separated inwardly from the C-shaped guide portion 64 in the axial direction of the guide shaft 32 and projecting from the base portion 60 toward the guide shaft 32. Thus, by providing the cord fixing portion 48 on the side of the base end 64a of the C-shaped guide portion 64, the curl cord 14 extending from the cord fixing portion 48 can be routed and held along the C-shaped guide portion 64. Thus, the fixing part 44 to be fixed to the cord fixing portion 48 can be reinforced.
In addition, by extending and spanning the curl cord 14 from the outer surface sides to the inner surface sides of the guide shaft holding bracket 30 and the cord holding bracket 58 respectively provided with the cord fixing portions 46, 48, the areas extending from the outer surface sides to the inner surface sides can serve as the mounting areas α1, α2 of the pressure-bonding/holding portions 54, 54. Thus, the mounting areas α1, α2 of the pressure-bonding/holding portions 54, 54 can be advantageously provided without being accompanied by an increase in the number of components and additional provision of individual mounting spaces.
Further, the pressure-bonding/holding portion 54 obtained by extending the spiral portion 40 is pressure-bonded and held between the side of the tip 63b of the C-shaped guide portion 64 and the projecting guide portion 66. Although the spiral portion 40 is located at a more inner peripheral side than an outer peripheral area of the spiral portion 40 before being extended by being extended, the mounting area α2 of the pressure-bonding/holding portion 54 capable of both realizing the extension of the spiral portion 40 in accordance with the spiral direction of the spiral portion 40 and preventing the interference of the extended spiral portion 40 and the C-shaped guide portion 64 can be advantageously configured since the side of the tip 64b of the C-shaped guide portion 64 and the projecting guide portion 66 are cut away from each other.
Further, when the rear window 12 is vertically slidingly displaced relative to the vehicle 10, the expansion/contraction of the curl cord 14 can be guided in parallel to the sliding direction since the spiral portion 40 of the curl cord 14 is externally fitted on the guide shaft 32 extending in the sliding direction. In this way, the deformation of the curl cord 14 in an inclining direction can be prevented and the separation of the pressure-bonding/holding portions 54, 54 from the mounting areas α1, α2 can be prevented when the rear window 12 is slidingly displaced.
Furthermore, there are provided the guide shaft holding bracket 30, the cord holding bracket 58 displaceable toward and away from the guide shaft holding brackets 30 and the cord fixing portions 46, 48 on the outer surfaces of the guide shaft holding brackets 30 and the cord holding bracket 58 in the facing directions along the axial direction of the guide shaft 32. Since this enables the cord fixing portions 46, 48 to be provided at an outermost side of an expansion/contraction area of the curl cord 14, the expansion/contraction area of the curl cord 14 can be advantageously ensured.
Although the embodiment of the present invention has been described in detail above, the present invention is not limited to the specific description of the embodiment. For example, the pressure-bonding/holding portions 54, 54 have only to be provided closer to the spiral portion 40 than the cord fixing portions 46, 48 and the positions thereof are not limited to those shown in the embodiment. Preferably, the pressure-bonding/holding portions 54, 54 are provided immediately close to the cord fixing portions 46, 48. In this way, a routing distance of the spiral portion 40 of the curl cord 14 free to expand and contract and provided between the pressure-bonding/holding portions 54 can be advantageously ensured. Further, it is sufficient to provide one pressure-bonding/holding portion 54 closer to the spiral portion 40 than the cord fixing portion 46, 48, but the transmission of a torsional load to the fixing parts 42, 44 may be further prevented by providing a plurality of pressure-bonding/holding portions.
Further, a dimension of the pressure-bonding/holding portion 54 is not particularly limited and can be arbitrarily set. For example, the pressure-bonding/holding portion 54 may have a dimension substantially corresponding to one turn of the spiral portion 40 of the curl cord 14. By doing so, a clear basis for forming the pressure-bonding/holding portion 54 by extending substantially one turn of the spiral portion 40 of the curl cord 14 can be defined. Thus, an operator can easily grasp the dimension of the pressure-bonding/holding portion 54 and can easily mount the curl cord 14.
Number | Date | Country | Kind |
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2013-163993 | Aug 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/069181 | 7/18/2014 | WO | 00 |