1. Field of the Invention
The present invention relates to a curl correction apparatus that corrects a curl of a sheet, a sheet conveying apparatus including the same, and an image forming apparatus including the same.
2. Description of the Related Art
Japanese Patent Laid-Open No. 2005-255288 discloses a curl correction apparatus that is disposed in the immediate downstream in a sheet conveying direction with respect to a fixing apparatus, includes a hard roller, and a soft roller pressed against the hard roller, and corrects the curl of the sheet at a nip between the rollers. At the nip between the hard roller and the soft roller, an image fixing surface of the sheet on which a toner image is fixed hits on a peripheral surface of the hard roller, and a back surface thereof hits on a peripheral surface of the soft roller. Although the sheet is deformed to an upper curl (a curl in which the sheet has a convex shape toward the lower side) toward the image fixing surface by the fixing apparatus, the upper curl of the sheet is corrected in the process of passing through the nip between the hard roller and the soft roller.
Furthermore, in the invention described in Japanese Patent Laid-Open No. 2005-255288, the nip is formed in such a manner that the hard roller bites into the soft roller by bringing the bearings of both end portions of the soft roller into contact with the bearings of both end portions of the hard roller. In this case, the hard roller and the soft roller are bent by the reaction force at the nip portion, and the axial distance between the central portions in an axial direction (a longitudinal direction) thereof increases compared with both end portions. For this reason, in the hard roller and the soft roller, a biting force between both end portions in the axial direction is large, but the biting force in central portion in the axial direction becomes smaller. In order to back up the biting force in the central portion in the axial direction by reducing a difference in the balance of the biting force, a backup roller is disposed toward the hard roller, and the backup roller applies a force to the soft roller by pressing the central portion in the axial direction of the hard roller.
However, in the configuration using the backup roller, unfixed toner attached to the hard roller may move to the backup roller and may be gradually accumulated. Moreover, the unfixed toner accumulated on the backup roller may move to the hard roller at a time to cause image failure on the sheet. Furthermore, in the hard roller, a portion hitting on the backup roller, and a portion that does not hit thereon are generated to make a temperature difference between the hitting portion and the non-hitting portion, thereby causing unevenness in the image fixed to the sheet.
It is desirable to provide a curl correction apparatus capable of reducing image failure and unevenness occurring in the sheet by a configuration including a hard roller and a soft roller that correct the curl in the immediate downstream in the sheet conveying direction with respect to the fixing apparatus.
A curl correction apparatus that corrects a curl of a sheet, the apparatus comprising: a hard roller that is disposed in a downstream in a sheet conveying direction of a heating apparatus configured to heat a sheet having a toner image and is formed of a hard material; a soft roller that is disposed in the downstream in the sheet conveying direction of the heating apparatus, is formed of a soft material having hardness lower than that of the hard roller; and a guide member that is disposed in an immediate upstream in the sheet conveying direction with respect to the hard roller, and guides the sheet; wherein a nip width in a sheet conveying direction of a nip portion between the hard roller and the soft roller is set to be narrower in a central portion in an axial direction than both end portions in the axial direction, and the guide member is configured to protrude in the central portion in the axial direction toward the downstream in the sheet conveying direction from the both end portions in the axial direction.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Furthermore, a cassette 1 is disposed inside the apparatus main body 100A at a lower position. The cassette houses the sheet P (a sheet, a printing sheet, a form sheet, an OHT sheet, a glossy sheet, a glossy film or the like). Furthermore, a feeding roller 7, a conveying guide 4, a pair of conveying rollers 5, a conveying guide 6, the photosensitive drum 10, the transfer roller 12, a conveying guide 13, a fixing unit portion Fa, and a curl correction portion Fb are sequentially disposed along the conveying path of the sheet P. Furthermore, an outlet lower guide 29, a pair of guide rollers 30, a guide 31, a pair of discharge rollers 35, and a discharge tray 34 are continuously disposed. In addition, the fixing unit portion Fa and the curl correction portion Fb may also be unitized as illustrated in
The photosensitive drum 10 is uniformly charged by the charging roller 11, an electrostatic image is formed by the exposure apparatus 8, the electrostatic image is developed with toner by the developing apparatus 14, and a toner image is formed.
Meanwhile, the sheet P is fed from the cassette 1 by the feeding roller 7 one by one, and is conveyed to a transfer nip portion between the photosensitive drum 10 and the transfer roller 12 through the conveying guides 4a and 4b, the pair of conveying rollers 5a and 5b, and the conveying guides 6a and 6b. At this time, a leading end of the sheet P is detected by a top sensor (not illustrated), and the sheet P is synchronized with the toner image on the photosensitive drum 10. Transfer bias is applied to the transfer roller 12, and the toner image on the photosensitive drum 10 is transferred to a predetermined position on the sheet P in the transfer nip portion.
The sheet P, which an unfixed toner image is transferred to, is guided by the conveying guide 13, and is conveyed to the fixing unit portion Fa and the curl correction portion Fb. The fixing unit portion Fa as a heating apparatus fixes the unfixed toner image onto the sheet P. Thereafter, the sheet P is discharged to the discharge tray 34 by the outlet lower guide 29, the pair of guide rollers 30, the guide 31, and the pair of discharge rollers 35. The above operations are repeated, and the image formation is successively performed on the sheet.
A gear 25 is attached to a shaft 23a of the pressure roller 23. A spring 61 applies a force to a bearing 39 of the fixing sleeve 22 toward the pressure roller 23. A gear 52 is attached to a shaft 40a of a soft roller (a second roller) 40 (see
A fixing stay 21 formed in a trough shape having an arc-shaped side surface as viewed in a cross section and opened upward is disposed in the fixing sleeve 22. The fixing stay 21 has heat resistance and rigidity, holds the heater 20 on the bottom thereof, and guides the rotation of the fixing sleeve 22. A groove portion 21a is formed on the outer surface of the bottom surface of the fixing stay 21. The heater 20 is fitted into the groove portion 21a. Flanges 24 are each fitted to arm portions of both end portions in the longitudinal direction of the fixing stay 21, and come into contact with both end portions of the fixing sleeve 22 (see
The fixing sleeve 22 is a composite layer structure in which an elastic layer, a toner parting layer or the like is added to the outer circumferential surface thereof by using a heat-resistant resin belt and a metal belt as a base layer, and is a member that is generally thin, and has flexibility, high thermal conductivity, and low thermal capacity.
The pressure roller 23 is a member in which hardness is lowered by providing an elastic layer 23b such as silicone rubber in the shaft 23a (a core). In order to improve the surface properties, a fluorine resin layer such as PTFE and PFA may be provided on the outer circumference thereof. The pressure roller 23 is configured so that both end portions of the shaft 23a are held between the plates 38 (frames) via the bearing 39 in a freely rotatable manner.
The pressure roller 23 and the fixing sleeve 22 are opposed to each other. The heater 20 is directed toward the pressure roller 23. The spring 61 applies the elastic force to the flanges 24 at both end portions of the fixing sleeve 22 to the pressure roller 23. The inlet guide 16 and the outlet lower guide 29 are assembled to the frame.
When the driving force of a motor (not illustrated) is transmitted to the gear 25 via a power transmission mechanism (see
The curl correction portion Fb as a “curl correction apparatus” corrects the curl of the sheet P. The curl correction portion Fb has the hard roller 41, and the soft roller 40 pressed against the hard roller 41. The hard roller 41 is disposed in the downstream in the sheet conveying direction M of the fixing unit portion Fa as “fixing apparatus” configured to fix the toner image to the sheet P, and is formed of a hard material. For example, the hardness of the hard roller 41 may be set to 70° or more (when measured by Asker C). The soft roller 40 is disposed in the downstream in the sheet conveying direction M of the fixing unit portion Fa, is opposed to the hard roller 41, and is formed of a soft material having the hardness lower than the hard roller 41. For example, the hardness of the soft roller 40 may be set to 45° or less (when measured by Asker C). The hard roller 41 is formed of a metal such as iron. A toner adhesion preventing PTFA or PFA Tube is coated on the surface of the hard roller 41. The soft roller 40 is configured so that a sponge-like rubber such as foam silicone rubber is attached to the shaft 40a (the core) made of iron having a diameter of 8 mm. Here, the soft roller 40 is set to have a diameter of 18 mm and a rubber hardness of 25° (when measured by Asker C).
Furthermore, similarly to the hard roller 41, the soft roller 40 is also coated with a tube such as PTFA or PFA in order to prevent the toner adhesion to the surface. The hard roller 41 and the soft roller 40 are rotatably supported to the plate 38 via bearing 53 and 51, and the gear 52 attached to the end portion of the soft roller 40 is driven at a predetermined rotational speed by the driving force transmitted from the apparatus main body 100A.
The hard roller 41 is supported by the bearing 53 (see
The upstream upper guide 42 and the upstream upper guide 63 are provided in the upstream of the hard roller 41 and the soft roller 40. In particular, the upstream upper guide 42 as “the guide member” guides the fixed image surface of the sheet P by being disposed in the immediate upstream in the sheet conveying direction M with respect to hard roller 41. The downstream upper guide 49 and the outlet lower guide 29 are provided in the downstream of the hard roller 41 and the soft roller 40.
The upstream upper guide 42 is formed by bonding a metal plate 42a such as a thin stainless steel member having a thickness of approximately 0.3 mm and a metal plate 42b having a thickness of approximately 1 mm by welding. The metal plate such as a thin stainless steel material having the thickness of approximately 0.3 mm is used to bring the downstream end of the upstream upper guide 42 into contact with a nip portion formed from the hard roller 41 and the soft roller 40. The metal plate 42b having the thickness of approximately 1 mm is used to ensure the strength of the upstream upper guide 42 itself. Both end portions in longitudinal direction of the upstream upper guide 42 (a direction orthogonal to the sheet conveying direction) is further fixed to a guide holder 60, and the guide holder 60 is positioned coaxially with the hard roller 41. That is, the upstream upper guide 42 is accurately positioned with respect to hard roller 41.
As described above, the spring 45 applies a force to the hard roller 41 to be bitten into the soft roller 40. The end portions of the hard roller 41 strongly bite into the soft roller 40 rather than the central portion thereof. For that reason, the nip width in the sheet conveying direction M of the nip portion N between the hard roller 41 and the soft roller 40 is set to be narrower in the central portion in the axial direction thereof than the both end portions in the axial direction thereof. A nip width N min of the central portion in the axial direction is set to approximately 3 mm, and a nip width N max of the end portion in the axial direction is set to approximately 5 mm. That is, in the nip portion N (a decal nip (a curl removal nip)) between the hard roller 41 and the soft roller 40, there is a difference of approximately 2 mm between the central portion and end portion in the axial direction.
Furthermore, the upstream upper guide 42 is configured to protrude in the central portion in the longitudinal direction to the downstream in the sheet conveying direction M from the both end portions in the longitudinal direction in a substantially arc shape. Specifically, the edge of the downstream of the upstream upper guide 42 maintains a gap G of approximately 1 mm so as not to come into contact with the hard roller 41, and has a convex arc shape (an arc shape having a radius of approximately 13000 mm) toward the downstream so as to proceed along the nip shape. In other words, the upstream upper guide 42 is configured so that the vicinity of the center thereof has a convex shape toward the downstream of approximately 1 mm from the end portion in the longitudinal direction. In addition, in
As illustrated in
According to the configuration of the embodiment, in the configuration which includes the hard roller 41 and the soft roller 40 configured to correct the curl in the immediate downstream in the sheet conveying direction M with respect to the fixing unit portion Fa (the fixing apparatus), unevenness that may occur in the sheet P in the width direction K orthogonal to the sheet conveying direction M is reduced.
In addition, in the first to third embodiments, the soft roller 40 made of a foam silicone rubber or the like is used in the curl correction apparatus, but may not be limited to this embodiment. That is, instead of the soft roller, a belt may be used in the curl correction apparatus, and the same effect can be obtained according to the configuration in which the downstream end projects as in the upstream upper guides 42 to 44.
Furthermore, in the first to third embodiments, a belt heating type, and a pressing rotating member driving type are adopted in the fixing unit portion Fa, but may not be limited to this embodiment. That is, a heat roller type, an electromagnetic induction heating type, and other types may be adopted.
Furthermore, in the first to third embodiments, the fixing unit portion Fa configured to fix the toner image onto the sheet P was described, but the invention may be applied to the heating apparatus that increases the gloss of an image by heating the image fixed onto the sheet P.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2013-022529, filed Feb. 7, 2013, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2013-022529 | Feb 2013 | JP | national |