This application claims priority to Japanese Patent Application No. 2005-005409 filed on Jan. 12, 2005.
The present invention relates to a dependent invention of the invention disclosed in Japanese Patent No. 2733817 (U.S. Pat. No. 5,495,405) by the inventor of the present invention or the use of the technical subject matters of that invention, and more particularly, to a current-mode resonant inverter circuit for a light source which is capacitive such as a hot cathode fluorescent lamp, a cold cathode fluorescent lamp (CCFL), an external electrode fluorescent lamp (EEFL), a neon lamp and any discharge lamps that has the similar characteristics.
Recently, a surface light source has come to be used more widely, not only for displays for an advertisement and personal computer, but also for liquid crystal display television sets and the like.
There is a demand of making an inverter circuit for driving these surface light sources smaller and to make high conversion efficiency.
Hereinafter, a description is given for the relation between the recent transition of an inverter circuit for a cold cathode fluorescent lamp and the invention disclosed in Japanese Patent No. 2733817 (U.S. Pat. No. 5,495,405).
For an inverter circuit for a cold cathode fluorescent lamp, conventionally, the collector resonant circuit shown in
An initial inverter circuit for a cold cathode fluorescent lamp, which never uses the resonating method on the secondary side of the circuit, uses the so-called closed magnetic circuit type transformer having small leakage inductance for the step-up transformer. Under these circumstances, those skilled in the art understand that the so-called closed magnetic circuit type transformer method a transformer having small leakage inductance. Also, the leakage inductance of the step-up transformer in the inverter circuit is deemed disadvantageous in that it drops the output voltage on the secondary side of the transformer, and is desirable to be as small as possible.
As a result, the resonance frequency of the circuit on the secondary side of the transformer under these circumstances, without relation to the operational frequency of the inverter circuit, is set at a frequency much higher than the operational frequency of the inverter circuit in order not to influence the operational frequency of the inverter circuit. Furthermore, the ballast capacitor Cb is essential to stabilize the lamp current.
Next, among the inverter circuits for a cold cathode fluorescent lamp, the one shown in
In this case, as shown in the explanatory diagram of
The actual current which flows through the cold cathode fluorescent lamp of the triple resonant circuit presents the waveform shown in
The name of the step-up transformer in this case has not been fixed yet. There has been debate about whether or not it can be referred to as the “closed magnetic transformer”, which is so-called among those skilled in the art, and the definition of the name remains ambiguous. The problem is how to describe the state in which a larger amount of flux leaks although the magnetic circuit structure is closed has been being discussed. There is still a problem that these terms are not the technical terms which consider the above state.
The shape of the transformer used in the actual so-called triple resonance is flat as shown in
In any case, the technical idea makes the leakage inductance of the step-up transformer larger to some extent so as to form a resonant circuit between the leakage inductance and the capacitive component formed on the secondary side of the step-up transformer (
As disclosed in Japanese Laid-Open Patent Publication (Kokai) No. Hei 07-211472, this technical idea considerably improves the conversion efficiency of the inverter circuit and furthermore makes the inverter circuit smaller than the step-up transformer. Also, the recent or current collector resonant inverter circuit for a cold cathode fluorescent lamp is based on the technical idea of the triple resonance, and it would not be an exaggeration to say that the technique is employed in most of the collector resonant inverter circuits which are currently used.
Next, the invention disclosed in Japanese Patent No. 2733817 (U.S. Pat. No. 5,495,405) on which the present invention is based makes the step-up transformer further smaller and to improve conversion efficiency drastically. The invention, which started to be worked widely around 1996, contributes a great deal to make the inverter circuit in a laptop personal computer smaller and to improve convertion efficiency. The invention, in which the operational frequency of the inverter circuit and the resonance frequency in the secondary circuit almost coincide, is achieved by making the step-up transformer leakage inductance further larger and making the capacitive component in the secondary circuit larger at the same time in the triple resonance.
The technique utilizes an effect that the exciting current flowing through the primary winding of the step-up transformer decreases when the inverter circuit operates at a frequency close to the resonance frequency in the secondary circuit, thereby improving the power factor as seen from the primary winding side of the transformer and reducing the copper loss of the step-up transformer.
At the same time, after the invention was disclosed, as driving methods for the primary side circuit, in addition to the conventional collector resonant circuit, a many kind of driving methods including the following separately excited-type driving methods of a fixed frequency and zero current switching type driving methods for performing switching by detecting the zero current through the primary side windings. Each of these series of peripheral techniques is closely related to the invention, and contributes to popularising usage of the resonance technique of the secondary side circuit in the invention.
Considering the changes in the series of background techniques regarding the inverter circuit for a cold cathode fluorescent lamp from a viewpoint of the leakage inductance of the step-up transformer, it can be regarded as the history that the step-up transformer leakage inductance increases and the secondary side circuit resonance frequency becomes lower at the same time as a new generation of the inverter circuit comes to the forefront as shown in
It should be noted that
Improving the step-up transformer and selecting the drive frequency thereof appropriately achieve the miniaturization of the inverter circuit and to improve conersion efficiency of the inverter circuit. Regarding this matter, in the invention disclosed in Japanese Laid-Open Patent Publication No. 2003-168585 by the inventor of the present invention (U.S. Pat. No. 6,774,580-B2), with the explanatory diagram of
On the contrary, as shown in U.S. Pat. No. 6,114,814-B1 and Japanese Laid-Open Patent Publication No. Sho 59-032370, those skilled in the art consistently have advocated the technical idea that a high conversion efficiency inverter circuit is achieved by zero current switching methods.
These technical ideas, however, without having a viewpoint of the improvement power factor effect of the step-up transformer, are incorrect in that high efficiency is due to the reduction of heat generated in the switching transistor.
The reason will be described in detail below.
Zero current switching method is one power control method of the inverter circuit. A typical example thereof is a zero current switching type circuit as shown in
U.S. Pat. No. 6114814-B1 shows explanatory diagrams illustrating the operation of the conventional zero current switching type circuit shown in
In
Next, C of
In
Here, a contradiction arises in the technical idea that the zero current switching method makes higher cnversion efficiency of the inverter circuit. In the technical idea of the invention disclosed in U.S. Pat. No. 6,114,814-B1, zero current switching method is eliminated in the state shown in G, H of
It should be noted that in E, F of
According to the comparative experiments conducted by the inventor of the present invention, however, the inverter circuits have clearly higher conversion efficiency by the control method of G, H of
Consequently, the theory that the zero current switching method makes the inverter circuit higher conversion efficiency is wrong.
The background against which such a misunderstanding has occurred is as follows.
Using the zero current switching method, particularly only when no power control is performed, there is necessarily no phase difference between the effective voltage phase and the current phase of the primary winding of the step-up transformer. Therefore, the power factor of the step-up transformer is improved; the current flowing through the transformer primary winding decreases; and the current flowing through the switching transistor also decreases to a minimum. As a result, the heat generated in the step-up transformer primary winding and the heat generated in the switching transistor decrease, thereby improving the conversion efficiency of the inverter circuit. This is taken, by mistake, that the zero current switching method brings high efficiency.
In the state shown as
A current-mode resonant inverter circuit is known for lighting a hot cathode fluorescent lamp, and for example, the circuit shown in
A scheme of improving the current-mode resonant circuit itself for light control has also been proposed.
A similar scheme is disclosed in
According to what the present inventor himself knows, he has confirmed that, if light is controlled based on the invention disclosed in Japanese Laid-Open Patent Publication No. Hei 08-288080, when a cold cathode fluorescent lamp or hot cathode fluorescent lamp is controlled so as to be considerably dim, a larger current flows through the transistor of the switching method thereby generating heat.
In either case, since high efficiency in the inverter circuit is clearly due to the current-mode resonant type, the present inventor has disclosed the current-mode resonant inverter circuit for a discharge lamp as
Recently, there is a demand of making an inverter circuit high-powered in order to drive multiple cold cathode fluorescent lamps, external electrode fluorescent lamps EEFL or the like in parallel, in a liquid crystal display backlight for television for example, a number of attempts have been made to drive the inverter circuit directly using the direct-current power (generally about 400V) obtained from commercial power through a PFC circuit (power factor control circuit) as method for making the inverter circuit high-powered and reducing the cost thereof.
However, the cold cathode fluorescent lamps used for a liquid crystal display backlight for telivision are mostly long and their steady discharge voltages often exceed 1600V. When trying to light the cold cathode fluorescent lamps, since a conventional current-mode resonant circuit is composed of a half-bridge circuit, it is difficult to drive the inverter circuit by direct commercial power so as to light the cold cathode fluorescent lamps.
Consequently, for example, in the examples disclosed in U.S. Pat. No. 6,181,079, the cold cathode fluorescent lamps are lighted in the current-mode resonant circuit by switching the high voltage obtained after stepped up through the step-up transformer from the PFC circuit output.
In the conventional current-mode resonant circuit, the half-bridge type has been mainly used, which is known as a lighting device for a hot cathode lamp.
However, the half-bridge circuit is less efficient in using the power supply voltage.
Next, when power is controlled by the zero current switching method disclosed in Japanese Laid-Open Patent Publication No. Sho 59-032370 so as to control a cold cathode fluorescent lamp, the power factor is not very favorable. Furthermore, since the half-bridge configuration cannot respond to low power supply voltage, it is difficult to take full advantage of the power factor improvement effect disclosed in Japanese Patent No. 2733817 (U.S. Pat. No. 5,495,405).
As driving methods for carrying out the technical subject matter described in Japanese Patent No. 2733817 (U.S. Pat. No. 5,495,405), separately excited-type driving method is often employed with the fixed frequency oscillation circuit composed of a capacitor C and a resistor R as an oscillation circuit. In this case, however, there are sometimes fluctuations in parasitic (stray)capacitances caused by assembly methods for mass production, thereby deviating are caused with the secondary side resonance frequency circuit of the step-up transformer. Alternatively, there are sometimes fluctuations in component values thereby deviating the drive frequency of the drive circuit on the primary side. In such situations, constant driving at the optimum resonance frequency at which the power factor is improved is difficult.
If the resonance frequency of the secondary side circuit is shifted away from the drive frequency of the primary side circuit, the efficiency of the inverter circuit becomes extremely worse. Therefore, when using fixed-frequency separately-excited driving methods, the Q value of the secondary side resonant circuit is lowered so as to obtain broad resonance characteristics thereby responding to frequency deviation. For such a reason, it is difficult to raise the Q value of the secondary side resonant circuit in the fixed-frequency separately-excited driving methods.
When trying to drive the secondary side resonant circuit with a low Q value by a conventional current-mode resonant circuit, continuous oscillation becomes difficult. Therefore, consideration has to be given so as not to make the Q value too low when driving by the current-mode resonant type.
However, in a general step-up transformer for a cold cathode fluorescent lamp, the Q value of the secondary side resonant circuit is never set to high. Specifically, it is because the technical idea of setting the Q value to high is not known among those skilles in the art at the filing of application of the present invention.
Consequently, in order to respond to a commercial step-up transformer for fixed-frequency drive, the value of the coupling capacitor Cc on the primary side is decreased so as to resonate with the leakage inductance of the step-up transformer on the primary winding side, thereby making the coupling capacitor Cc involved in the resonance to ensure continuous oscillation with stability. However, the measures involve problems that heat is generated easily in the step-up transformer.
Next, as a method for making the inverter circuit high-powered and reducing the cost thereof, consideration is given to problems in the attempt to drive the inverter circuit directly using the direct-current power (generally about 400V) obtained from commercial power through a PFC circuit (power factor control circuit). For example, in the example disclosed in U.S. Pat. No. 6,181,079, the step-up transformer is provided after the PFC circuit so as to obtain a direct current voltage higher than 400V followed by further stepping up the direct current voltage through a half-bridge switching circuit by driving a parallel loaded serial resonance circuit so as to light a cold cathode fluorescent lamp.
However, also in this case, the half-bridge circuit, which is less efficient in using power voltage, cannot light a cold cathode fluorescent lamp directly due to its high discharge voltage.
In order that such a cold cathode fluorescent lamp can be lighted directly at DC 400V, which is the PFC circuit output, the Q value of the parallel loaded serial resonant circuit has to be set to high so as to make the step-up ratio higher. Specifically, the following equation shows that a large value for the Q is required in order to light 1600V cold cathode fluorescent lamps in parallel.
Q=1600V(400V/2)=8
At least 8 to 10 is required for the Q value in order to light the cold cathode fluorescent lamps at DC 400V.
Consequently, there has been a demand of the current-mode resonant circuit system, which uses power voltage efficiently.
Also, in the power control method by the conventional zero current switching method, power factor becomes worse when power is controlled for the following reason. In the conventional zero current switching circuit shown in
The voltage waveform rises by detecting the zero point of the current. The ON timing of the switching point is at zero current, but the OFF timing thereof is not at zero current.
The voltage waveform converted into the effective value is shown with a broken line. As can be seen from
Next, a description is given the function for the power factor decreases using the zero current switching method with reference to nomographs. When using the zero current switching method, power factor is poor particularly at a narrower (smaller) duty ratio as shown in
A description is given in further detail as follows.
As shown in
Next, consideration is given for power factor in
In
In
Specifically, when power is controlled using the zero current switching method, if using the duty ratio control method disclosed in each of U.S. Pat. No. 6,114,814-B1, Japanese Laid-Open Patent Publication No. Hei 08-288080 and Japanese Laid-Open Patent Publication No. Sho 59-032370 for power control, the following conclusion is obtained from a viewpoint of improving power factor.
In a state that the duty ratio is large, specifically, in a state that the current slightly delays in phase with respect to the voltage effective value, the conversion efficiency of the inverter circuit is favorable. However, when the duty ratio is small, the long current delays in phase and consequently, the power factor becomes worse, and a larger current flowing through the transformer primary winding makes the inverter circuit conversion efficiency worse. Particularly, as the duty ratio becomes smaller thereby delaying the current in phase closer to 90 deg., idle current increases rapidly thereby making the efficiency worse significantly.
Specifically, in such a state, when the zero current switching method is applied to a laptop personal computer, if an AC adapter, the supply voltage becomes the largest. Under these conditions, when power is restricted so as to make a liquid crystal display panel darker or the like, the current delays longest in phase. In this case, significant heat is generated in the inverter circuit in practice.
Furthermore, there is also a problem that the operational frequency deviation of the inverter circuit is unavoidable when current is controlled by the zero current switching method.
What is clear is that the technical idea of the zero current switching is not always necessary in order to configure the high-efficiency inverter circuit in a state that power is controlled. On the contrary, the idea is damaging. In order to configure an inverter circuit with good conversion efficiency, the above technical idea has to be eliminated and a method in which the power factor becomes best in the step-up transformer primary winding has to be applied.
In order to achieve the above objectives, the present invention is to provide a high-efficiency inverter circuit by providing the current-mode resonant type which bring high convertion efficiency in using power, reflecting the technical subject matter in Japanese Patent No. 2733817 (U.S. Pat. No. 5,495,405).
Also, the present invention is to provide an inverter circuit that have high convertion efficiency in using the supply voltage for lighting a cold cathode fluorescent lamp by a parallel loaded serial resonance circuit.
Also, even when power is restricted, the present invention, without damaging the power factor improvement effect, is to provide a high convertion efficiency inverter circuit which reflects the technical subject matter in Japanese Patent No. 2733817 (U.S. Pat. No. 5,495,405). Specifically, power is controlled without making the power factor worse by controlling so that on the transformer primary side, the voltage and the current are in phase when controlling power.
Specifically, inverter circuits that have high convertion efficiency in using supply voltage is provided with a switched-snubber circuit as switching method for a current-mode resonant inverter circuit.
Also, current detecting method of the current-mode resonant inverter circuit detects the current flowing through the resonance capacitor of the resonant circuit or the current flowing through the secondary winding of the transformer so that the inverter circuit responds to a high Q value and that the inverter circuit also responds to a low Q value stably.
Also, when power is controlled, the phase difference between the phase of the drive voltage effective value as seen from the step-up transformer primary winding side and the phase of the flowing current is narrowed so as to perform driving with a good power factor.
Also, the inverter circuit is composed by a pair of a master (circuit and a sub circuit so that a discharge lamp requiring high voltage for lighting is lighted easily by double-side high voltage driving.
First, the resonant circuit in the present invention method the one shown in
The oscillation frequency of the inverter circuit is determined by the resonance frequency of the secondary circuit. If the resonance frequency is set to fr:
The oscillation frequency of the current-mode resonant circuit in the present invention becomes the above frequency or a frequency slightly lower by the work of a parallel loaded serial resonance circuit.
Conventionally, taking the secondary side circuit when being driven by fixed-frequency separately-excited method as an example, their values in the secondary side circuit, in the example of a 14-inch-sized laptop personal computer, the impedance Z of the discharge lamp is about 100 kΩ, and the operational frequency of the inverter circuit is about 60 kHz. Under these conditions, the appropriate value of the leakage inductance Ls is 240 mH to 280 mH and the appropriate value of the secondary side capacitance is 25 pF to 30 pF.
Although these parameter changes as appropriate depending on the size, system or the like of a liquid crystal display backlight or surface light source, the above equation is applicable without changes.
This enables the bases of the transistors Q1, Q2 to be connected to each other for driving and the secondary winding W2 of the current transformer to drive the switched-snubber circuit alone, thereby achieving a current-mode resonant inverter circuit for a discharge lamp with simple configuration.
Also, as shown in
It should be noted that, since this circuit is basically a current-mode resonant circuit, oscillation does not start in the inverter circuit without starting method. A start circuit, composed of a resistor R1, a capacitance C1, a diode D1 and a thyristor S1, is common in a current-mode resonant circuit. Regarding its operation, in the start circuit, when the power source is turned on so as to charge the capacitance C1 through the resistor R1, exceeding the breakdown voltage of the thyristor S1, current flows through the base of the transistor Q1 from the capacitance C1 so as to start the transistor Q1. After starting the transistor Q1, the voltage of the capacitance C1 is discharged through the diode D1, and the start circuit then stops working.
Also, the switching method is not limited to a bipolar transistor, and even if replaced with a field-effect transistor FET or an integrated bipolar transistor IGBT, their operation is the same. Furthermore, even if the current transformer is replaced with another current detecting method and an amplifier circuit, their operation kemains the same.
In this case, although the start circuit may have any configuration in order to achieve the objectives, the starting circuit is composed of a Zener diode ZD and a thyristor S1 so as to start at a low voltage in the example as
Next, the current detecting method shown in
In this case, the switched-snubber circuit can control power by controlling the duty ratio of an N-channel (or NPN) transistor.
Consequently, a rectifier circuit for detecting the lamp current through the cold cathode fluorescent lamp, which is composed of diodes D2, D3 and a resistor R4 as shown in
Also, a direct current potential is given to the lamp current feedback circuit through a resistor R6 so as to configure a dimmer circuit.
This configuration is the simplest for an inverter circuit for a cold cathode fluorescent lamp with lamp current control function, and in spite of such a simple configuration, a high-performance inverter circuit can be achieved.
In this case, the leakage inductance Ls of the step-up transformer or alternatively, Ls of a choking (choke) coil for series resonance is set at a small value and the resonance capacitor Ca is set at a relatively larger value so that a resonant circuit with a larger value for Q can be configured. As a result, the step-up ratio can be higher and the even number-order harmonic leaking in the secondary side circuit can be smaller, thereby making the lamp current waveform closer to a sine wave.
Next,
Since the current-mode resonant circuit starts the oscillation circuit by the current flowing through a load, it is enough for the start circuit to be provided at either side. When the inverter circuit in the main circuit starts, the inverter circuit in the sub circuit is automatically started.
The above circuit may be composed of a common current-mode resonant circuit, and also can be composed of a zero current detection-type self-excited oscillation circuit (zero current switching type) as an improved current-mode resonant circuit.
(Operation)
First, a description is hereinafter given in generalities as to why the current-mode resonant driving methods makes the inverter circuit to have high conversion efficiency.
U.S. Pat. No. 6,114,814-B1, U.S. Pat. No. 6,633,138, and U.S. Pat. No. 6,259,615, and Japanese Laid-Open Patent Publication No. 2002-233158 refer to the circuit as a “tank circuit”, while Japanese Laid-Open Patent Publication No. Sho 59-032370, Japanese Patent No. 2733817 (U.S. Pat. No. 5,495,405) by the present inventor and Japanese Laid-Open Patent Publication No. 2003-168585 refer to it as “resonant circuit”. However, both mean the same. In this case, the current detecting method is provided on the primary side of the step-up transformer.
In
The reference inductance Le denotes the leakage inductance (called by The Institute of Electrical Engineers of Japan, concerned academic societies) of the transformer, which is distinguished from the leakage inductance (JIS) Ls based on the JIS measurement method. The M denotes the mutual inductance of the transformer. The Cw denotes the distributed capacitance of the transformer secondary windings, Ca the resonance capacitance added as required for adjusting resonance frequency, Cs the parasitic capacitance around the discharge lamp, which are combined so as to compose the resonance capacitance on the secondary side. Z denotes the impedance of the discharge lamp (in This case, cold cathode fluorescent lamp).
For reference, if the self-inductance of the transformer winding is set to L0, and coupling coefficient to k, there is the following relation between the values:
It should be noted that, in a common current-mode resonant circuit, the resonance current detecting method, which is provided on the transformer primary side, detect the current input on the transformer primary side.
The circuit simulation using the equivalent circuit has obtained the following result. Specifically, when a simulation is performed by the equivalent circuit, in
The resonant circuit on the secondary side for driving a cold cathode fluorescent lamp, which is referred to as “parallel loaded serial resonance circuit” performs step-up operation depending on loads. In this case, in
Considering the phase characteristic when the discharge lamp impedance Z changes from high, middle to low, as the discharge lamp impedance becomes lower compared with the impedance of the resonant circuit, as shown in
When the impedance is low, there is no frequency which crosses the zero degree line. This means, in a conventional current-mode resonant inverter circuit, if the discharge lamp impedance Z becomes lower to exceed a certain limit, continuous oscillation becomes impossible. This is know as the so-called “runaway effect” in the zero current switching-type drive circuit, which is regarded as a defect of the zero current switching type driving methods. Here, the case in which the discharge lamp impedance is low means, specifically, that the Q value of the resonance circuit is low in the equivalent circuit shown in
Specifically, the current-mode resonant circuit, as shown as the phase characteristic in
Thus, the operation by driving the parallel loaded serial resonance circuit by the conventional current-mode resonant circuit has been described. Next, a description is given for the operation of the current-mode resonant circuit in the present invention.
In
The current-mode resonant circuit of the present invention determines the timing for switching the switching method by detecting the current flowing through the resonance capacitor Ca. Therefore, in
Also, in any of the cases in which the load impedance is high, middle and low, the operational frequency of the inverter circuit does not change characteristically.
Furthermore, different from the conventional current-mode resonant circuit, even when the load impedance is low and the Q value of the resonant circuit is low, it is characterized in that continuous oscillation is possible in the inverter circuit without the runaway effect. Therefore, stable operation is possible in a wide load range from low load impedance up to high.
Next, to describe the switched-snubber circuit as a postscript, the operation of the conventional switched-snubber circuit is known by the literature “Basic Theory of Switching Converter” (published by Corona Corporation) shown in
In the present invention, as shown in
Referring to
Also, since the secondary side circuit of the step-up transformer resonates in the present invention, current flows slightly differently from the current flowing through the switched-snubber circuit used in a conventional DC-DC converter. The description thereof is given below.
Next, the voltage of the current detecting method R2 becomes negative, the transistor Q1 is turned off and the transistor Q2 is turned on. Then, as shown in
Next, as shown in
Also, since the transformation ratio for obtaining a required voltage can be smaller, the step-up transformer can be made further smaller. Also, the above operation is the same even if the step-up transformer is replaced with a choking coil.
Also, in the switched-snubber circuit, power can be controlled by controlling the duty ratio of the transistor Q1. Specifically, by applying a direct current potential to the current detecting method R2, power can be controlled.
When a positive potential is applied to the current detecting method R2, while the transistor Q1 is turned on, specifically, the duty ratio becomes larger. Consequently, the current flowing through the transformer T1 increases, and the potential accumulated in the coupling capacitor Cc becomes higher after the transistor Q1 is turned off when the transistor Q2 is turned on. As a result, this method the step-up transformer is driven at a high voltage, thereby increasing the drive power.
On the other hand, when a negative potential is applied to the current detecting method R2, the duration when the transistor Q1 is on becomes shorter and the duty ratio becomes smaller. As a result, the drive power decreases.
In the case of the circuit shown in
In
The fact that almost no exciting current flows means that the self-inductance of the step-up transformer secondary winding can be small as long as driven under the ideal conditions. This leads to a drastic change in the design concept of the step-up transformer for a discharge lamp. Specifically, the permeability of the core material may be lower than in a conventional one and the number of turns of the transformer primary and secondary windings may be smaller than in a conventional one. Particularly, if the number of turns of the transformer secondary winding is too large, as disclosed in Japanese Patent No. 2733817 and Japanese Patent Application No. 2003-365326 corresponding to US Patent Application Publication No. US-2005-88113, due to the distributed constant transformer secondary winding, the structure of dense coupling and thin coupling appear (specifically, ¼λ self-resonance). Since the self-resonance effect is an important parameter which determines the maximum value for the number of turns of the secondary winding of the step-up transformer for a discharge lamp, it is significantly important that the number of turns of the transformer secondary winding must be smaller. This invention makes it possible. Considering the point disclosed in Japanese Patent Application No. 2003-365326, it is implied that a step-up transformer which can convert larger power can be achieved in spite of the smaller dimension thereof.
Next, a description is given for the operation of the current-mode resonant circuit based on the current detecting method shown in
A circuit simulation performed based on this shows the following result.
In
The current-mode resonant circuit of the present invention determines the timing for switching the switching method by detecting the current flowing through the step-up transformer secondary windings. Therefore, in
Also, as the load impedance becomes lower from high, middle down to low, the drive frequency of the inverter circuit characteristically becomes lower. Here, what is different from the conventional current-mode resonant circuit is characteristically that the load impedance is small, conventional current-mode resonant circuit has runaway effect. But in this invention, continuous oscillation is possible in the inverter circuit without the runaway effect even when the Q value of the resonant circuit is low. Therefore, stable operation is possible in a wide load range from low load impedance up to high.
Next, a description is given for the operation of power control method in the present invention.
In the present invention, power factor is not changed not only when no power control is performed, but also when using the power control method.
This means that almost no exciting current flows. The fact that almost no exciting current flows means that the self-inductance of the step-up transformer primary winding can be small as long as driven under the ideal conditions. This leads to a drastic change in the design concept of the step-up transformer for a discharge lamp.
Specifically, the permeability of the core material may be lower then in a conventional one and the number of turns of the transformer primary and secondary windings may be smaller than in a conventional transformer. Particularly, if the number of turns of the transformer secondary winding is too large, as disclosed in Japanese Patent No. 2733817 and Japanese Laid-Open Patent Publication No. 2003-365326, due to the distributed constant transformer secondary winding, the structure of dense coupling and thin coupling appear (specifically, λ¼ self-resonance). Since the self-resonance effect is an important parameter which determines the maximum value for the number of turns of the secondary winding of the step-up transformer for a discharge lamp, it is significantly important that the number of turns of the transformer secondary winding can be smaller. Considering the point disclosed in Japanese Laid-Open Patent Publication No. 2003-365326, it is implied that a step-up transformer which can convert larger power can be achieved in spite of the smaller dimension thereof.
According to the present invention, the simple circuit, which stands comparison with the conventional collector resonant circuit, can drastically improve the conversion efficiency of the inverter circuit. As a result, less heat is generated in the inverter circuit.
Also, an integrated circuit can be configured by the application of the basic scope of the present invention. In that case, since the circuit configuration inside the IC becomes extremely simple, the circuit with a lower cost can be configured.
Also, since the resonance frequency of the secondary side resonant circuit is accurately reflected in the operational frequency of the inverter circuit, the frequency deviation caused by change in parasitic capacitance or the like can be responded easily, thereby making the inverter circuit more reliable.
Also, although the value of the parasitic capacitance generated around the discharge lamp is an important parameter for determining the resonance frequency on the secondary side circuit, there has been no sign of specification at the point of the present application.
These are great problems facing industrial development. According to the present invention, however, since the current-mode resonant circuit searches for the optimum drive frequency automatically, the inverter circuit easily operates even though the important parameters have not been determined yet.
Also, the awareness of the importance of the parasitic capacitance around the discharge lamp on the secondary circuit can be raised among those skilled in the art at the same time.
Also, according to the present invention, since the primary resonant circuit can be set at a high Q value, the operational frequency of the inverter circuit can be stabilized, thereby achieving the inverter circuit reducing frequency deviation.
Also, the transformer becomes smaller at the same time. In contrast, if a transformer with the same outer diameter size as one used in the conventional collector resonant circuit, the transformer can be used by about 50% to 100% larger power. In this case, it is necessary to say that the number of turns of the transformer secondary winding has to be changed so as to have an adequate leakage inductance. It is also to say that the transformer thus achieved, although the same as the conventional type in outer diameter size and shape, completely differs in electrical characteristics.
In the double-side high voltage driving inverter circuit composed of a main circuit and sub circuit, both poles of the discharge lamp do not have to be controlled synchronously, thereby making the inverter circuit configuration simplified.
Also, even when lighting multiple discharge lamps at the same time by a single inverter circuit, since the secondary side circuit can be set at a high Q value, the circuit for lighting multiple discharge lamps by a single circuit is easily achieved.
Also, when driving an external electrode fluorescent lamp (EEFL) or the like, driving is possible at a higher voltage by resonance step-up, thereby achieving the inverter circuit high convertion efficiency in driving.
Number | Date | Country | Kind |
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2005-005409 | Jan 2005 | JP | national |