The invention relates to battery charging devices and external power supplies, hereinafter also jointly referred to as “charging devices”, and methods for disconnecting these charging devices from the mains or the electrical power source in order to eliminate or minimize the flow of current into the charging device when these charging devices and power supplies are still plugged in or connected to the mains, but are no longer charging or providing power to a load. In accordance with the present invention, the charging device is effectively disconnected from the mains when there is a reduction or cessation of current flow sensed in the secondary circuit or the load circuit. Additionally, the invention relates to turning on the charging device after it has been disconnected from the mains or other power source, including a manual reconnect button, using a power source which is an internal battery circuit with a battery in the charging device to initially boot up the charging device; and using a power source where power is obtained from the device to be charged, or the load, and the power from that device initially boots up the charging device when it has no power or the primary circuit is open. Further when a load or device such as a cell phone or tablet device is left plugged into or connected to the charging device over an extended period of time, a program within the charging device or an App Program (application program) within the device to be charged, can issue a signal or cause a voltage be applied to reenergize the charging device, causing the disconnected charging device to reconnect, or to close the primary circuit to continue charging the load/device to be charged.
Recently, significant concerns have been raised regarding the environmental impact of wasted electricity. In particular the use of energy by devices standing in idle mode or standby mode has been criticized as using electricity to no purpose, and thus wasting electricity and the valuable resources used to generate it.
One particular example of wasted energy occurs with battery chargers and external power supplies (hereinafter charging devices) of all kinds, including those associated with such devices as laptop computers, tablet computers, power tools, electric toothbrushes and portable, mobile and/or cellular telephones, as well as other devices that include a battery to be charged. These charging devices exhibit two distinct low power modes that utilize energy even when there is no load connected to the charging device or battery to be charged. These modes are generally referred to as “standby” and “idle”. “Standby” mode occurs when a charging device is plugged into an outlet or the mains, but there are no batteries or load connected to the charger (i.e., no load connected to the charging device). For example, this occurs when a cell phone charging device is plugged into the wall or the mains, but the cell phone is not connected to the charger.
“Idle” mode occurs when no charging is taking place because the battery attached or connected to the charging device is fully charged. In this situation, the charging device is connected between the mains and the load or device to be charged, and the load or device, typically a smart device, is charged and, therefore, is no longer charging. As a result the load draws no current from the charging circuit on the secondary side of the charging device, but the charging device is still connected to the mains and there is typically current flow in the primary circuit of the charging device which unnecessarily waists power. It is believed that billions of kW hours are currently wasted by battery charging devices running in the standby and idle modes. At present, people, users of charging devices, are being encouraged to physically unplug these charging devices from the mains when not in use, so as to reduce the amount of electricity wasted.
What is needed is a device that can be used to eliminate or cut-off the electricity usage of devices, and in particular, of charging devices, operating in the standby and idle modes or similar modes of operation.
What is further needed is a device that can be used to substantially reduce electricity usage of devices, and in particular, of charging devices, operating in the standby and idle modes or similar modes of operation, where substantially means to eliminate or cut-off the electricity usage except negligible current flow as a result of electronic circuitry, such as a snubber circuit explained hereinbelow, designed to protect electrical components in the charging device from electrical spikes or other unwanted interference from the mains or source of power to the charging device when the charging device is connected to the mains while operating in the standby or idle modes.
What is also needed is a way to reconnect a disconnected charging device when the primary circuit has been disconnected, or is open.
Further what is needed is a logic portion to communicate between the charging device and the load. One advantage would be for the load to prompt the charging device to turn back on when the load needs a charge to its batteries.
Finally what is needed is an Application Program resident on the device to be charged that can determine the remaining battery charge of the device and when a threshold is met, e.g. 65% charge remaining, that the Application Program can cause the charging device to boot up and provide additional battery charge from the charging device to the device to be charged, until it is preferably fully charged again.
In this application, addressed is that notwithstanding the desire to completely cut-off all current flow from the mains, in order to protect and maintain the viability of the internal functioning of the operation of the components of the charging device, a snubber circuit should be included. In one particular embodiment of the invention, the snubber circuit consists of a serially connected resistor and capacitor connected in parallel with a switch of the invention. The snubber circuit draws a small amount of current when the present invention is in the idle mode or standby mode. The addition of the snubber circuit provides a more robust device and circuit which provides for a best practice for the electronic components of the device of the present invention. The snubber circuit provides a fix for transient voltage from the mains, to absorb electronic spikes to prevent false triggering of the electronic component, namely the electronic switch, which in one embodiment, is an opto-coupler switch, including a triac electronic component that turns the device on and off. As a result of the snubber circuit, a very small amount of current is drawn by the device of the present invention when the electronic switch is in the open position, which prevents current flow to a secondary side of the circuit, and thus, to the load, when the charger is in the idle mode or standby mode. There is no current flow in the secondary side when the switch is in the open position.
In one preferred embodiment of the invention, a snubber circuit is used to control voltage transients from the mains that could falsely turn on the triac or electronic switch used in the circuitry of the present invention. The “RC snubber circuit” includes a series resistor and capacitor pair placed in parallel with the triac. The snubber circuit offers protection for reliability of the triac. A snubber circuit should be used when there is a risk of triac spurious triggering. This can be caused by electrical noise or other transient voltages from the mains. The snubber circuit avoids spurious triggering on, of the TRIAC at turn off; prevents over voltage at turn off that could cause triac failure if the load is very inductive; and provides improved false turn on immunity to fast transient voltages on the line (i.e. possible random turn-ons). As the snubber circuit improves the triac immunity against fast voltage transients, it should be used when there is a risk of triac spurious triggering.
In one particular embodiment the snubber circuit consists of, or includes, a resistor capacitor series pair connected in parallel with the triac. There is some leakage current but the benefits outweigh the small amount of current loss. Further, with the snubber circuit the charger circuit of the present invention is a more reliable design.
The benefits of the snubber circuit include: prevention of spurious triggers at turn off, which may possibly cause an inability to turn off the device; prevention of over voltage at turn off, and provides improved false turn on immunity to fast transient voltages on the line and possible random turn-ons. The snubber circuit is also discussed in regard to
It is accordingly an object of the present invention to provide a battery charging device that will disconnect or mechanically break or open the primary circuit connected to the mains when the charging device is determined to be in a standby or idle mode of operation.
It is an object of the present invention to provide via a battery charging device to effectively disconnect the charging device from the mains when the charging device is determined to be in a standby or idle mode of operation or is no longer charging the charging device.
It is another object of the invention to reconnect the adapter and the charging device to the mains after it has been disconnected.
In one particular embodiment of the invention, the charging circuit includes a circuit interrupter in the primary circuit and a switch to reconnect the primary circuit to the mains after it is has been interrupted. Such a switch can be located either in the portion of the charging device plugged into the mains, or in or near the portion of the charging device that is plugged into (i.e., mated with) the load or the device to be charged or anywhere between.
In one particular embodiment of the invention, the switch to reconnect the primary circuit is a manual switch that reconnects the charging device to the mains after the charging device circuit has been interrupted, thus effectively disconnecting the charging device from the mains. This manual switch can be any switch that opens the primary circuit between the charging device and the mains. Such switch can be a relay switch, an electronic switch, or an opto coupler switch that may use infrared coupling or any other coupling to open and close a switch in the primary circuit. As used herein, opto coupler includes an opto-isolator, also called an optocoupler, photocoupler, or optical isolator, which is a switch or component that transfers electrical signals between two isolated circuits by using light. The two circuits are the primary and secondary circuits, where the primary circuit typically has a higher input voltage and the secondary circuit a lower stepped down voltage. Thus use of the optocoupler allows a first switch, at a lower voltage in the secondary circuit, to open and close a second switch in the primary circuit.
In a further particular embodiment of the invention, a switch is provided to reconnect the primary circuit of the charging device to the mains after the circuit has been interrupted, which switch uses a power source to reconnect the charging device where that power source is either a battery at the charging device or any residual battery power remaining in the load/device to be charged.
In one particular embodiment of the invention, a charging device has an electrical plug for connecting to the mains at one end and a jack at the other end for connection to a load to be charged and is configured to reduce the voltage from the mains (110 volts or 220 volts AC) to 5 volts DC. Typically, the charging device will charge the load until it is fully charged. However, after charging of the load or if the load is disconnected from the charging device, the primary side of the charging device remains plugged into the mains and thus continues to draw current. This current, though negligible, when multiplied, for example, by all users within a large city, becomes a significant becomes a significant amount of electricity that is wasted.
In one particular embodiment of the invention, the switch is a manual switch which is a part of the charging adapter that reconnects the opened adapter circuit to reconnect the charging device to the mains after the charging adapter circuit has been interrupted. This effectively disconnects and reconnects the charging device from the mains.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a current sensing circuit disconnect device and method, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of the specific embodiment when read in connection with the accompanying drawings.
The present invention is illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings, in which like reference numerals refer to similar elements and in which:
Referring now to
Further as shown in
With a load or device to be charged connected to Jack J1 and the primary circuit switch k1 open, a user will need to activate the charging device by pressing switch S1. When current passes through the primary circuit P, a voltage will develop across resistor R1, which is a current sensing resistor of known value. Referring to comparator U1, when the pin 3 voltage is greater than the pin 4 voltage then the output of pin 1 goes high to 8 or 9 volts (in this example, the charger is a 9 volt charger) and this turns low voltage gate, mosfet semiconductor Q1, on and this in turn powers relay K1 and pulls k1 to a closed position and then there is current in the primary circuit without the s1 being in a closed position. The charging device then charges the load (not shown) that has been plugged into Jack J1. When the load is off or unplugged, or no longer charging, at U1, p3 is less than p4, so p1 has zero voltage causing Q1 to turn off and then coil K1 opens to open the primary circuit and no current flows in the primary circuit and no current draw from the mains.
Further in
Referring to
Referring to
Referring to
In this circuit
However, in the event the threshold voltage charge in the load at pin 3 of Jack P2 is not sufficient to boot up the charging device system, as in the prior circuits, an internal battery BAT1 is included to provide voltage, a no power boot up voltage from the BAT1, in the system to allow the user to press switch S1 to boot up the charging device system. As previously described, when momentary switch S1 is depressed the output of comparator U1 goes high powering Optotriac U3 and closing switch Q1 to close the primary circuit P and energize the charging device to charge the load or device to be charged that is connected to Jack P2.
It is anticipated that there will be instances when a user will leave a device connected to the charging device after the device to be charged is charged. Over time, the device will lose power in its battery either by normal drain or because the device is in use and consuming power. It is anticipated that the device will need more charging, to recharge the battery to a full charge or toward 100 percent charge. However, when the charging device is in the idle/standby mode of the present invention, the charging device is off and no current flow is in the primary circuit. The device being charged can thus signal the charging device or cause the charging device to boot up so as to repeat the process and recharge the device. E.g. as an example, when the device is fully charged at 100% charge, the device then loses charge to 45%. So as not to lose more charge, the device issues a command to the charging device to recharge the device back up to 100% or a full charge. This signaling or command can be with an application program in the device and in the charger or a boot up signal can be sent from the device being charged to the charger device to boot the charger up e.g. the 3.3 volts at pin 3 can be turned on and then off and then on and that would be similar to re-plugging the device into the load so as to boot-up the charger with the device voltage at pin 3 as described herein. Then as previously described after the device is fully charged, it will be disconnected from the mains.
As seen in
In
In
a). the user, with a device such as a cell phone attached to the accessories connector or jack, of the charging device, (also referred to as Jack P2 in earlier circuits), activates or presses momentary switch S1. This causes the voltage of BAT1 to be applied to comparator U1 and the output of U1 will be high, causing Optotriac U3 to energize and close triac switch Q1 thus allowing current to flow in the primary circuit P. With the input voltage from plug P1 now applied to transformer T1, a stepped down voltage, output voltage, will be applied to the secondary circuit S and direct current to charge the load or device after being rectified in the diode bridge CR1, CR2, CR3 and CR4. When the load or device is charged, there will be a reduction of current in the secondary circuit S and a corresponding voltage drop across R1. The Opamp U2 will go low causing the output of Comparator U1 to go low and Optotriac U3 will go low causing Triac switch Q1 to open in the primary circuit P. In the circuit of
b). when a user plugs the accessories connector (Jack) of the charging device into the device to be charged, and the primary circuit P is open (in either
The load may have a half charge or some portion of a charge such that the load or phone is operating. It is also possible that though the load may not work, e.g. the cell phone will not operate. However even in this condition, it is likely the cell phone has a threshold operating voltage e.g. 3.5 volts and though the cell phone will not operate, the cell phone batter can have a remaining charge e.g. 3.3 volts or less. This remaining charge in the cell phone battery will be sufficient to initiate the initial boot up of the charging device in the present circuit. This automatic initial boot up now allows a user to charge the device e.g. cell phone, without having to press any buttons to boot up the charging device. This is very similar, and the same, as a user is presently accustomed, using a charging device to charge a cell phone, by merely attaching the charging device to the device to be charged. Of course, this is presently possible, because the primary circuit P in a typical charging device is always connected to the mains, with the disadvantage of drawing power all the time. The present invention now provides the same convenience to a user, by automatically booting up the charging device, by using the power from the device to be charged to boot up the charging device and close the primary circuit from its open position.
c). since it is possible in the circumstances described in part b) above, that a device to be charged will have such a small amount of power left in the power supply of the device to be charged, e.g. the battery of the device to be charged, that there will not be sufficient battery power to initiate boot up of the charging device. Therefore, the present invention provides a backup, namely the option to use the momentary switch S1 to boot up the charging device as described in part a) above. It must be noted that use of the momentary switch S1 is on the secondary side of the transformer and thus there is low voltage at the switch S1. This differs from some manual switches used in the prior art that are connected to the primary side P where the input voltage is very high e.g. 110 volts. Where in the present invention, the voltage at the switch S1 is very low at about 3 to 5 volts or less.
d) Often times a user of a device to be charged will leave the device e.g. cell phone or tablet device, connected to the charging device for long periods of time and while connected the device to be charged is in use. Under these circumstances the battery of the device to be charged, which is in use, will continually use its internal power, since the charging device of the present invention after charging no longer charges the load since the primary circuit has no current flow. In the heretofore described circuits, once a device is charged and the charging current in the secondary is reduced the primary circuit is opened to eliminate current flow and power usage in the primary circuit. In this situation, an App Program can be resident in the device to be charged such as a smart phone or tablet. The App Program can monitor the battery condition or remaining power left in the battery of the device to be charged, e.g. the cell phone. The user can set a desired voltage in the App Program e.g. when the battery is fully charged the battery will be at 100%, so when the battery reaches for example 65% charge, the App Program can apply a voltage to the charging device to cause the charging device to boot up again and resume charging the battery of the load back to a full charge e.g. 100%. When charged the charging device will open the primary circuit and the cycle will start over again as many times as necessary to continually maintain the charge of the connected device which is in use from e.g. 100% down to 65% and then back up during the charging cycle to a full charge or 100% charge.
The App Program is shown by flow chart in
i) When the App Program is initiated, the user will input, see box 100 at
After the device applies the voltage in box 115, the App Program verifies the device is charging, see box 120. If the device is not charging the App Program continues to monitor the battery power, and the device will apply a voltage again in box 115. If the device is charging, then a time delay in box 125 will allow the device a time to charge, which can be adjustable, and then the cycle will begin again. During the charge cycle the App Program will continually monitor the charge of the device battery. When the device is fully charged, the charging device will, as previously described, open the primary circuit so as not to use power in the idle and standby modes. The App Program will continue to monitor the battery power in box 105 to repeat the cycle of charging the device while it is left plugged into the charging device and the device is using battery power.
The above-described embodiments are exemplary and that the above invention is not meant to be limited only to its preferred embodiments. It can be seen that other modifications can be made to the preferred embodiments and still be within the spirit of the present invention.
This application is a Continuation-in Part-application of co-pending U.S. patent application Ser. No. 14/329,787, filed Jul. 11, 2014, entitled Current Sensing Circuit Disconnect Device and Method and a Continuation-In-Part application of U.S. Pat. No. 9,627,903, issued Apr. 18, 2017, entitled Current Sensing Circuit Disconnect Device and Method, which is a Continuation-in Part application of U.S. Pat. No. 9,035,604, issued May 19, 2015, entitled Current Sensing Circuit Disconnect Device and Method, which is a Continuation-in-Part of U.S. Pat. No. 8,456,137, issued Jun. 4, 2013, entitled Current Sensing Circuit Disconnect Device and Method, which claims priority from U.S. Provisional Application No. 61/228,213, filed on Jun. 24, 2009. This application further claims priority to U.S. Provisional Application Ser. No. 61/825,164 filed on May 20, 2013 entitled Current Sensing Circuit Disconnect Adaptor and U.S. Provisional Application No. Ser. No. 61/845,179 filed on Jul. 11, 2013 entitled Current Sensing Circuit Disconnect Adaptor the disclosures of each of these applications being incorporated herein, by reference, in their entireties.
Number | Date | Country | |
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61845179 | Jul 2013 | US |
Number | Date | Country | |
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Parent | 14329787 | Jul 2014 | US |
Child | 16102303 | US | |
Parent | 13908217 | Jun 2013 | US |
Child | 14329787 | US | |
Parent | 13892509 | May 2013 | US |
Child | 13908217 | US | |
Parent | 12843151 | Jul 2010 | US |
Child | 13892509 | US |