The present disclosure is a U.S. national stage of international application No. PCT/CN2022/113811, field on Aug. 22, 2022, which claims priority to Chinese Patent Application No. 202110998013.2, filed on Aug. 27, 2021, and entitled “CURVED LIQUID CRYSTAL DISPLAY PANEL AND CURVED DISPLAY DEVICE,” the contents of which are herein incorporated by reference in their entireties.
The present disclosure relates to the field of display technologies, and in particular, relates to a curved liquid crystal display panel and a curved display device.
At present, curved liquid crystal display panels are widely used in devices with display functions, such as televisions or computers.
Embodiments of the present disclosure provide a curved liquid crystal display panel and a curved display device. The technical solutions are as follows.
According to one aspect of the present disclosure, a curved liquid crystal display panel is provided. The curved liquid crystal display panel includes a color film substrate and an array substrate that are arranged opposite to each other; wherein a surface, distal from the array substrate, of the color film substrate is a display surface of the curved liquid crystal display panel, and the display surface is a concave display surface;
In some embodiments, the structure formed by the grinding process is a round corner or a chamfer.
In some embodiments, the curved liquid crystal display panel includes a display region and a non-display region disposed on a periphery of the display region; wherein the curved liquid crystal display panel further includes a side-coating adhesive within the non-display region and arranged around the color film substrate and the array substrate.
In some embodiments, the first side surface, the second side surface, the third side surface, and the fourth side surface are in contact with the side-coating adhesive, and the side-coating adhesive covers a protruding region of the array substrate, wherein the protruding region is a region, protruding from the color film substrate, of the side, proximal to the color film substrate, of the array substrate.
In some embodiments, the array substrate includes a plurality of bonding structures disposed within the non-display region, wherein an arrangement direction of the plurality of bonding structures is parallel to an extension direction of the third side surface, and the plurality of bonding structures are closer to the third side surface than to the fourth side surface.
In some embodiments, a vertical distance between the first side surface and the third side surface ranges from 2 mm to 2.5 mm; and
In some embodiments, the color film substrate further includes a fifth side surface and a sixth side surface that are arranged opposite to each other, wherein the fifth side surface and the sixth side surface are both rectangular side surfaces; and
In some embodiments, the curved liquid crystal display panel further includes a liquid crystal layer disposed between the array substrate and the color film substrate.
In some embodiments, the curved liquid crystal display panel further includes a first polarizer and a second polarizer;
According to another aspect of the present disclosure, a curved display device is provided. The curved display device includes the curved liquid crystal display panel as described above and a backlight module.
For clearer descriptions of the technical solutions in the embodiments of the present disclosure, the following briefly introduces the accompanying drawings to be required in the descriptions of the embodiments. Apparently, the accompanying drawings in the following description show merely some embodiments of the present disclosure, and persons of ordinary skills in the art may still derive other drawings from these accompanying drawings without creative efforts.
Definite embodiments of the present disclosure illustrated by the above accompanying drawings will be described in greater detail hereinafter. These accompanying drawings and textual descriptions are not intended to limit the scope of the concept of the present disclosure in any form, but rather to illustrate the concept of the present disclosure for those skilled in the art by referring to particular embodiments.
The present disclosure is described in further detail with reference to the accompanying drawings, to clearly present the objects, technical solutions, and advantages of the present disclosure.
A curved liquid crystal display panel includes a color film substrate and an array substrate that are arranged opposite to each other. The curved liquid crystal display panel is typically acquired by cutting a display mother panel with a large area and then bending the cut mother panel.
However, as for a flat liquid crystal display panel acquired by cutting the mother panel, edges of the array substrate in the flat liquid crystal display panel are highly prone to cutting-induced micro-cracks. Therefore, during a process of assembling the flat liquid crystal display panel in a curved display device by bending the flat liquid crystal display panel, the micro-cracks at the edges of the curved liquid crystal display panel are likely to expand, which leads to fracture of the array substrate, and thus the product yield of the curved display device is affected.
With the development of display technology, there are more and more curved display devices. The curved display device refers to a display device, of which a display surface has a curvature, that is, a display device with a curved shape. Typically, the curvature of the curved display device is basically consistent with a curvature of a human eye. For example, using a curved television as an example, the curved TV coincides with an arc-shaped structure of the human eye, and thus is more suitable for the shape of the human eye in terms of ergonomics, such that different positions on the curved display surface have equal distances to the human eye, which eliminates visual distortion in edges of a flat display surface. Moreover, the display surface of the curved TV achieves a better viewing angle, and thus users viewing the curved TV have more comfortable viewing experiences.
At present, the manufacturing of a curved liquid crystal display panel is one of the important steps in a manufacturing process of the curved device. The curved liquid crystal display panel is typically acquired by cutting a large-area display mother panel to form a flat liquid crystal display panel and then bending the flat liquid crystal display panel. During the cutting process, edges of the cut flat liquid crystal display panel are prone to micro-cracks, and the curved liquid crystal display panel with the micro-cracks has lower strength and is prone to the risk of fracture. Therefore, the cut flat liquid crystal display panel typically needs to be ground by a grinding tool to eliminate the micro-cracks at the edges of the curved liquid crystal display panel.
However, edges, at positions other than bonding positions, of the color film substrate 101 and the array substrate 102 in the curved liquid crystal display panel 10 are flush. Therefore, in the case that the curved liquid crystal display panel 10 is in a flat state, only an edge of a side, distal from the array substrate 102, of the color film substrate 101 and an edge of a side, distal from the color film substrate 101, of the array substrate 102 are capable of being adequately ground by the grinding process; and an edge of a side, proximal to the array substrate 102, of the color film substrate 101 and an edge of a side, proximal to the color film substrate 101, of the array substrate 102 fail to be adequately ground.
In the case that the curved liquid crystal display panel 10 is assembled to a curved display device in the subsequent process, a display surface of the curved display device is usually a concave display surface, and the array substrate 102 is distal from a display surface of the display panel 10 relative to the color film substrate 101. Therefore, a bending stress on the array substrate 102 is greater than a bending stress on the color film substrate 101. As a consequence, in the case that the edge of the side, proximal to the color film substrate 101, of the array substrate 102 is not adequately ground, the micro-cracks at the edge of the side, proximal to the color film substrate 101, of the array substrate 102 are further expanded under the influence of the bending stress, which easily leads to fracture of the array substrate 102, and thus the yield of the curved display device is low.
Embodiments of the present disclosure provide a curved liquid crystal display panel and a curved display device, which solve the problem described above in some practices.
In some embodiments, an orthographic projection of the color film substrate 21 on the array substrate 22 is within the array substrate 22. That is, an area of a surface, proximal to the array substrate 22, of the color film substrate 21 is smaller than an area of a surface, proximal to the color film substrate 21, of the array substrate 22.
The color film substrate 21 includes a first side surface D1 and a second side surface D2 that are arranged opposite to each other. The first side surface D1 and the second side surface D2 are both arc-shaped side surfaces. The array substrate 22 includes a third side surface D3 and a fourth side surface D4 that are arranged opposite to each other. The third side surface D3 and the fourth side surface D4 are both arc-shaped side surfaces.
The first side surface D1 of the color film substrate 21 is adjacent to and staggered from the third side surface D3 of the array substrate 22. The second side surface D2 of the color film substrate 21 is adjacent to and staggered from the fourth side surface D4 of the array substrate 22.
At positions where the third side surface D3 and the fourth side surface D4 of the array substrate 22 are disposed, each of a side, proximal to the color film substrate 21, of the array substrate 22 and a side, distal from the color film substrate 21, of the array substrate 22 has a structure 222 formed by a grinding process.
In the present disclosure, the display surface 20a of the curved liquid crystal display panel 20 is the concave display surface, and the array substrate 22 in the curved liquid crystal display panel 20 is distal from, relative to the color film substrate 21, the display surface 20a of the curved liquid crystal display panel 20. Therefore, a bending stress to which the array substrate 22 is subjected is greater than a bending stress to which the color film substrate 21 is subjected. Moreover, the orthographic projection of the color film substrate 21 on the array substrate 22 is within the array substrate 22, the first side surface D1 of the color film substrate 21 is staggered from the third side surface D3 of the array substrate 22, and the second side surface D2 of the color film substrate 21 is staggered from the fourth side surface D4 of the array substrate 22. Therefore, at the positions where the third side surface D3 and the fourth side surface D4 of the array substrate 22 are disposed, the side, proximal to the color film substrate 21, of the array substrate 22 and the side, distal from the color film substrate 21, of the array substrate 22 are both capable of being adequately ground, and thus micro-cracks at an edge of the side, proximal to the color film substrate 21, of the array substrate 22 and an edge of the side, distal from the color film substrate 21, of the array substrate 22 are eliminated. In this way, the problem of the expansion of the micro-cracks occurring in the case that the array substrate 22 in the curved liquid crystal display panel 20 is subjected to the large bending stress is effectively addressed, such that the probability of fracture occurring to the array substrate 22 is reduced, and thus the product yield of the curved display device with the curved liquid crystal display panel 20 integrated is improved.
In summary, some embodiments of the present disclosure provide the curved liquid crystal display panel, including the color film substrate and the array substrate. By arranging the two arc-shaped side surfaces of the color film substrate to be respectively staggered from the two arc-shaped side surfaces of the adjacent array substrate, at the positions where the two arc-shaped side surfaces of the array substrate are disposed, the side, proximal to the color film substrate, of the array substrate and the side, distal from the color film substrate, of the array substrate are both capable of being adequately ground, and thus the micro-cracks at the edge of the side, proximal to the color film substrate, of the array substrate and the edge of the side, distal from the color film substrate, of the array substrate are eliminated. In this way, the problem of the expansion of the micro-cracks occurring in the case that the array substrate in the curved liquid crystal display panel is subjected to the large bending stress is effectively addressed, such that the probability of the fracture occurring to the array substrate is reduced, and thus the product yield of the curved display device with the curved liquid crystal display panel integrated is improved.
Optionally, as illustrated in
In this way, connections between the third side surface (not illustrated in
By trimming the positions where the third side surface (not illustrated in
Optionally, as illustrated in
Further, the side-coating adhesive 23 includes a first target side surface 231 distal from the color film substrate 21 and the array substrate 22. A minimum distance between the second side surface D2 of the color film substrate 21 and the first target side surface 231 of the side-coating adhesive 23 is greater than a minimum distance between the fourth side surface D4 of the array substrate 22 and the first target side surface 231 of the side-coating adhesive 23.
The side-coating adhesive 23 further includes a second target side surface (not shown in
In this way, the side-coating adhesive 23 supports the periphery of the color film substrate 21 and the array substrate 22, an overhang structure is prevented from being formed between the fourth side surface D4 of the array substrate 22 and the second side surface D2 of the color film substrate 21, and an overhang structure is prevented from being formed between the third side surface of the array substrate 22 and the first side surface of the color film substrate 21. Moreover, the side-coating adhesive 23 strengthens the connection between the color film substrate 21 and the array substrate 22.
Optionally, the side-coating adhesive 23 is made of a pressure sensitive adhesive (PSA). Alternatively, the side-coating adhesive 23 is made of an ultraviolet ray (UV) curable adhesive, which is an adhesive that cures by irradiation of ultraviolet light and is used as an adhesive. The material of the UV curable adhesive includes a photoinitiator (or photosensitizer). The photoinitiator absorbs UV light under the irradiation of UV rays and generates reactive radicals or cations, which trigger monomer polymerization and cross-linking chemical reactions, such that the adhesive is transformed from liquid to solid in a few seconds. Therefore, upon coating of the liquid UV curable adhesive on the periphery of the color film substrate 21 and the array substrate 22, the UV curable adhesive is solidified by irradiating the liquid UV curable adhesive using UV light.
It should be noted that the side-coating adhesive 23 in some embodiments of the present disclosure includes adhesives of other materials, which is not limited herein.
Optionally, the curved liquid crystal display panel 20 further includes a chip on film (COF) and a printed circuit board (PCB). The bonding structure 224 is connected to an integrated chip (IC) by the COF and the PCB to input a drive signal to the curved liquid crystal display panel. The drive signal controls deflections of liquid crystal molecules in a liquid crystal layer 30 by the thin-film transistors on the array substrate 22, such that the curved liquid crystal display panel displays images. The bonding structure 224 is connected to the COF by an anisotropic conductive adhesive (ACF) for fixing and conduction.
Optionally, as illustrated in
Optionally, as illustrated in
The array substrate 22 further includes a seventh side surface D7 and an eighth side surface D8 that are arranged opposite to each other. The seventh side surface D7 and the eighth side surface D8 are both rectangular side surfaces. And both the seventh side surface D7 and the eighth side surface D8 are connected to the third side surface D3 and the fourth side surface D4 of the array substrate 22.
The fifth side surface D5 of the color film substrate 21 is coplanar with the seventh side surface D7 of the array substrate 22, and the sixth side surface D6 of the color film substrate 21 is coplanar with the eighth side surface D8 of the array substrate 22.
In some embodiments, the curved liquid crystal display panel further includes a liquid crystal layer disposed between the array substrate and the color film substrate.
The array substrate is a thin-film transistor array substrate, which includes a base substrate and a plurality of pixel units disposed on the base substrate. Each of the pixel units includes a thin-film transistor and a pixel electrode that are connected to each other.
The color film substrate includes a transparent substrate and a black matrix and a color filter layer that are disposed on the transparent substrate. The color filter layer includes three color filter units of red, green, and blue. The black matrix (a black opaque substance) is disposed between the three color filter units, which avoids light leakage from the color film substrate and thus electro-optical characteristics of the thin-film transistors on the thin-film transistor array substrate are unaffected.
The liquid crystal layer is made of liquid crystals (LC). The liquid crystal is a substance that has both properties of a liquid and a crystal in a temperature range. In other words, the liquid crystal, in a molten state or upon being dissolved by a solvent, loses the rigidity of a solid substance but acquires the fluidity of a liquid, and part of the crystalline substance molecules remains the anisotropic ordered arrangement, which forms an intermediate state that has part of properties of both a crystal and a liquid. In the case that the temperature rises, the liquid crystal turns into a clarified and homogeneous liquid as the temperature rises. Conversely, during solidifying from a liquid to a solid, the liquid crystal also goes through the intermediate state.
The curved liquid crystal display panel controls rotation directions of the liquid crystal molecules in the liquid crystal layer by applying a drive voltage on the array substrate and color film substrate, such that light passing through the curved liquid crystal display panel is refracted to produce images. The curved surface liquid crystal display panel is widely used in the display field because of its advantages such as high resolution, light weight, low energy consumption, and low radiation.
Optionally, the curved liquid crystal display panel includes a frame sealant. As described above, the array substrate and the color film substrate are arranged opposite to each other, and the liquid crystal layer is provided between the color film substrate and the array substrate. The frame sealant is disposed at a periphery of the liquid crystal layer to connect the array substrate to the color film substrate, such that the array substrate and the color film substrate are stacked to form a sealed liquid crystal box.
It should be noted that in other embodiments, the array substrate is closer to the display surface of the curved liquid crystal display panel than to the color film substrate.
The first polarizer 24 is disposed on the side, distal from the array substrate 22, of the color film substrate 21, and the second polarizer 25 is disposed on the side, distal from the color film substrate 21, of the array substrate 22. The first polarizer 24 and the second polarizer 25 are respectively disposed on two sides of the color film substrate 21 and the array substrate 22. The second polarizer 25 is configured to convert a light beam received by the curved liquid crystal display panel 20 into polarized light, and the first polarizer 24 is configured to resolve the polarized light that has been modulated by the liquid crystal layer in the color film substrate 21 and the array substrate 22 to generate a light and dark contrast, and thus display images are generated.
In summary, some embodiments of the present disclosure provide the curved liquid crystal display panel, including the color film substrate and the array substrate. By arranging the two arc-shaped side surfaces of the color film substrate to be respectively staggered from the two arc-shaped side surfaces of the adjacent array substrate, at the positions where the two arc-shaped side surfaces of the array substrate are disposed, the side, proximal to the color film substrate, of the array substrate and the side, distal from the color film substrate, of the array substrate are both capable of being adequately ground, and thus the micro-cracks at the edge of the side, proximal to the color film substrate, of the array substrate and the edge of the side, distal from the color film substrate, of the array substrate are eliminated. In this way, the problem of the expansion of the micro-cracks occurring in the case that the array substrate in the curved liquid crystal display panel is subjected to the large bending stress is effectively addressed, such that the probability of the fracture occurring to the array substrate is reduced, and thus the product yield of the curved display device with the curved liquid crystal display panel integrated is improved.
Some embodiments of the present disclosure further provide a curved display device. The curved display device is a product or a component with a concave display surface such as a curved television, a curved display, or a curved computer.
Optionally, the backlight module 31 is a side-edge backlight module, which is not limited herein.
It should be noted that in the accompanying drawings, the sizes of layers and regions may be exaggerated for clearer illustration. It should be understood that where an element or layer is referred to as being “on” another element or layer, the element or layer may be directly on another element, or intervening layers therebetween may be present. In addition, it should be understood that where an element or layer is referred to as being “under” another element or layer, the element or layer may be directly under the other element, or there may be more than one intervening layer or element. In addition, it may be further understood that in the case that a layer or element is referred to as being “between” two layers or two elements, the layer may be the only layer between the two layers or two elements, or more than one intervening layer or element may further be present. Like reference numerals indicate like elements throughout.
In the present disclosure, the terms “first,” “second,” “third,” “fourth,” “fifth,” “seventh,” and “eighth” are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. The term “a plurality of” refers to two or more, unless expressly defined otherwise.
Described above are merely exemplary embodiments of the present disclosure, and are not intended to limit the present disclosure. Therefore, any modifications, equivalent substitutions, improvements, and the like made within the spirit and principles of the present disclosure shall be included in the protection scope of the present disclosure.
Number | Date | Country | Kind |
---|---|---|---|
202110998013.2 | Aug 2021 | CN | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/CN2022/113811 | 8/22/2022 | WO |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2023/025072 | 3/2/2023 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20130271710 | Tatemura et al. | Oct 2013 | A1 |
20140065430 | Yamazaki | Mar 2014 | A1 |
20140133073 | Ahn et al. | May 2014 | A1 |
20160095206 | Lai et al. | Mar 2016 | A1 |
20170322435 | Yi et al. | Nov 2017 | A1 |
20180284529 | Sato | Oct 2018 | A1 |
20190187506 | Yun | Jun 2019 | A1 |
20200320951 | Shin | Oct 2020 | A1 |
20210141263 | Sun et al. | May 2021 | A1 |
Number | Date | Country |
---|---|---|
1916716 | Feb 2007 | CN |
103810942 | May 2014 | CN |
104332108 | Feb 2015 | CN |
110722462 | Jan 2020 | CN |
110955356 | Apr 2020 | CN |
110967881 | Apr 2020 | CN |
210514867 | May 2020 | CN |
112130385 | Dec 2020 | CN |
212060825 | Dec 2020 | CN |
113199338 | Aug 2021 | CN |
216286064 | Apr 2022 | CN |
2004151551 | May 2004 | JP |
20050047881 | May 2005 | KR |
2014076319 | Jun 2014 | KR |
Number | Date | Country | |
---|---|---|---|
20240069395 A1 | Feb 2024 | US |