Cushioning insert for placement within a container receptacle

Information

  • Patent Grant
  • 6612438
  • Patent Number
    6,612,438
  • Date Filed
    Tuesday, June 12, 2001
    23 years ago
  • Date Issued
    Tuesday, September 2, 2003
    21 years ago
Abstract
The combination of a container and an insert. The container has a wall which defines an upwardly opening receptacle. The wall has a rim extending around the receptacle, and bounding an opening to the receptacle. The insert consists of a base and a plurality of elongate strands, each having a portion attached to the base and a decorative portion projecting away from the base. The plurality of elongate strands have a density sufficient to provide a cushioning support for an article placed in the receptacle.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to receptacles into which discrete objects can be placed and, more particularly, to an insert for placement within the receptacle to provide a cushioning layer for an object placed therewithin.




2. Background Art




It is common to place objects in containers for display and/or shipping. One example of this is a seasonal basket, such as the straw basket shown at


10


in

FIGS. 1-3

. The basket


10


has a wall


12


defining an upwardly opening receptacle


14


. An upper rim


16


bounds an opening through which objects can be introduced to the receptacle


14


. An inverted, U-shaped handle


18


has spaced ends


20


,


22


which are attached to the wall


12


to define a graspable element through which the basket


10


can be lifted and transported.




This structure is typically used to send a “gift basket” with a seasonal theme. As one example, this type of basket is used commonly during the Easter holiday. Typically, a bulk supply of discrete, intermeshed, elongate strands


24


are packed into the receptacle


14


to define a cushioning layer to support discrete objects placed therewithin, so that they are readily visible at the top of the basket


10


and spaced protectively from direct contact with the basket. As just one example, Easter eggs


26


, shown in

FIG. 3

, are placed on bulk-packed strands


24


which define a “pillow” that supports the objects and shields them from unwanted contact with each other and the basket


10


. Typically, such elongate strands


24


are made from rubber, plastic, paper, or straw. As an example, shredded paper can be packed into the receptacle


14


. The integrity of the “pillow” defined by the bulk-packed strands


24


is maintained by the intermeshing of the strands


24


.




What generally occurs is that the strands


24


become separated from each other and the basket


10


, as the discrete objects


26


are removed from the receptacle


14


, so that they litter the area surrounding the basket


10


. This occurs because, as seen most clearly in

FIG. 2

, the strands remain in the accumulated state only by reason of the intermeshing. The strands


24


may separate under a minimal force, as small as a static force adhering the strands


24


to an object that is removed from the container


10


.




The overall result is that the strands


24


that have become separated must be collected for disposal. This may represent a significant inconvenience, particularly in a party environment in which a large number of children are removing objects from the baskets


10


. The strands


24


often must be swept up or vacuumed from cloth and carpeted surfaces. The strands


24


tend to be tenacious in adhering to carpeting, particularly with a thick pile or a sculpted pattern.




SUMMARY OF THE INVENTION




In one form, the invention is directed to the combination of a container and an insert. The container has a wall which defines an upwardly opening receptacle. The wall has a rim extending around the receptacle, and bounding an opening to the receptacle. The insert consists of a base and a plurality of elongate strands, each having a portion attached to the base and a decorative portion projecting away from the base. The plurality of elongate strands have a density sufficient to provide a cushioning support for an article placed in the receptacle.




In one form, the receptacle opening has an area and the plurality of elongate strands have a density sufficient to nominally cover the area of the receptacle opening.




The base may be made from a material which allows the base to be formed into and retained in a plurality of different shapes.




The base may have a ring-like shape.




The elongate strands may be made from a flexible material.




The elongate strands may be made from at least one of plastic, rubber, paper, and straw.




In one form, the strands are made from a material that can be formed into a plurality of different shapes and will maintain the plurality of different shapes without external force applied to the strands.




The strands may be attached to the base by being embedded therein. Alternatively, the plurality of strands may be attached to an external surface on the base.




The strands may have an average diameter that is not greater than {fraction (1/16)} inch.




The plurality of strands may be intermeshed.




In one form, the strands nominally occupy at least one-half the volume of the receptacle.




The strands may project through the receptacle opening to outside of the receptacle.




The basket may include an inverted, U-shaped handle having spaced ends connected to the wall.




In one form, the combination includes at least one discrete holiday-related item supported on the plurality of strands so that the plurality of strands define a cushioning layer between the at least one discrete holiday-related item and both the wall and the base.




The invention is also directed to an insert for placement within a receptacle, with the insert having a base and a plurality of elongate strands having a portion attached to the base and a decorative portion projecting away from the base. The plurality of elongate strands have a density sufficient to provide a cushioning support for an article placed against the plurality of elongate strands with the insert in the receptacle.




The strands may have a density sufficient to provide a cushioning layer between a discrete article placed on the plurality of strands and both the base and an element bounding a receptacle into which the insert is placed.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a conventional container in the form of a basket used for accepting discrete objects;





FIG. 2

is a plan view of a plurality of conventional elongate strands which are intermeshed and accumulated for placement within a receptacle such as that defined by the basket in

FIG. 1

to produce a cushioning layer;





FIG. 3

is an end elevation view of the basket in

FIG. 1

with the accumulated and intermeshed strands of

FIG. 2

placed therein;





FIG. 4

is a perspective view of a basket, as in

FIGS. 1 and 3

, with an insert, consisting of a base and attached elongate strands, according to the present invention, directed into a receptacle defined thereby to define a cushioning layer therein;





FIG. 5

is a view as in

FIG. 4

with discrete objects placed against the accumulated strands in the basket receptacle;





FIG. 6

is a cross-sectional view of the basket and insert taken along line


6





6


of

FIG. 5

;





FIG. 7

is a cross-sectional view of a part of a base, according to the invention, in which the strands are attached by embedding;





FIG. 8

is a plan view of a base, according to the present invention;





FIG. 9

is a cross-sectional view of the base taken along line


9





9


of

FIG. 8

;





FIG. 10

is a plan view of the base in

FIG. 8

reconfigured to a circular shape;





FIG. 11

is a view as in

FIG. 10

with the base collapsed to a substantially rectangular overall shape;





FIG. 12

is a plan view of another form of base, according to the present invention, having a rectangular shape and cross-sectional configuration;





FIG. 13

is a cross-sectional view of the base, taken along line


13





13


of

FIG. 12

;





FIG. 14

is a plan view of a further modified form of base, according to the present invention;





FIG. 15

is a plan view of a still further modified form of base, according to the present invention;





FIG. 16

is a plan view of a still further modified form of base, according to the present invention;





FIG. 17

is a cross-sectional view of a base with strands attached to an outer surface thereof, according to the present invention;





FIG. 18

is a view as in

FIG. 17

with the strands wrapped around the outer surface of the base;





FIG. 19

is a perspective view of a container in the form of a covered box with a cushioning insert, according to the present invention, placed in a receptacle defined thereby and with discrete objects placed thereagainst; and





FIG. 20

is a fragmentary, cross-sectional view of the basket of

FIG. 5

, showing the spaced relationship between the insert and basket and an object placed therewithin.











DETAILED DESCRIPTION OF THE DRAWINGS




Referring initially to

FIGS. 4-6

, the invention is shown incorporated into the basket


10


, having the configuration previously described. The basket


10


, as previously noted, has a wall


12


bounding a receptacle


14


. A rim


16


bounds an opening through which discrete objects are directed into the receptacle


14


. A handle


18


facilitates lifting and transportation of the basket


10


.




According to the invention, rather than accumulating and intermeshing discrete strands


24


into a “pillow-type” arrangement, elongate strands


28


are attached to a base


30


so that the plurality of strands


28


and base


30


cooperatively define an insert, as shown also in

FIGS. 7-9

, which can be directed into the receptacle


14


. With the insert directed into the receptacle


14


, the accumulated strands


28


define a cushioning layer which shields the discrete objects placed thereon from both the base


30


and the wall


12


of the basket


10


.




More particularly, the base


30


is shown in these figures to have a ring-like shape with an exposed surface with a periphery that extends around a majority of the area of the receptacle


14


at which the base


30


is located, as viewed from the top of the basket


10


. Preferably, the base


30


is made from a material which allows it to be reconfigured to a plurality of shapes as to conform to different container configurations. In

FIGS. 5-9

, the base


30


is shown to have a round cross-sectional configuration and an overall elliptical shape so as to conform to the inside surface of the basket wall


12


. In

FIGS. 8 and 9

, the base


30


is shown without any associated strands


28


. In

FIG. 7

, the strands


28


are shown embedded in the base


30


. Portions


32


of the strands


28


are embedded in the base


30


so that decorative portions


34


of the strands project therefrom to be exposed for decorative purposes and to perform the cushioning function.




The strands


28


can be made from any of a number of different materials. As just examples, the strands


28


may be made from at least one of plastic, rubber, paper, straw, grass, etc. While the precise nature of the material is not critical, it is desirable that the material making up the strands


28


be flexible. In one form, the material can be such as to permit formation into a plurality of different shapes that will be retained without an external force application to the strands


28


.




The dimensions of the strands


28


are dictated by the particular functional and aesthetic requirements. Round or near round cross-sectional shapes may be on the order of {fraction (1/16)}″ diameter or less. In case of paper, the strands


28


may be made from relatively narrow strips on the order of ½ inch or less, and preferably ¼ inch or less.




The length of the decorative portions


34


of the strands


28


is selected so that the strands


28


can be intermeshed to occupy the desired volume in the receptacle


14


and also, if desired, to project a desired extent from the receptacle


14


. The lengths may be selected so that the strands


28


can be intermeshed to cooperatively produce a cushioning “pillow”. As just one example, the density of the strands


28


embedded in the base


30


is selected so that the strands


28


cooperatively have a density that nominally fills the area bounded by the rim. Alternatively, it may be desired to fill a certain volume of the receptacle


14


, such as one quarter the volume up to the point that the accumulated strands


28


nominally fill the entire volume and protrude through the opening bounded by the rim


16


to the desired degree. The volume dimension is “nominal” in that the accumulated strands


28


are capable of being compressed to a much smaller volume but in a reasonably relaxed state take up the stated one quarter, one half, or full, volume.




The base


30


can be made from any of a number of different commercially available materials that are flexible and which can be reconfigured to different shapes and which will preferably retain the different shapes. Thus, the different shapes for the base


30


can be preselected and maintained independently of a receptacle into which the base


30


is placed. If necessary, an optional wire-like insert


36


(

FIG. 9

) can be embedded in the base


30


to facilitate its reconfiguration.




The base


30


is preferably reconfigured to match the inside surface of the wall


12


of the receptacle


14


, or other suitable wall structure, so as to allow distribution of the strands


28


in the desired manner. For example, the base


30


in ring form can be formed into a round shape, shown in

FIG. 10

, or collapsed to a relatively solid, rectangular shape, as shown in FIG.


11


.




In

FIGS. 12 and 13

, a modified form of base, according to the invention, is shown at


40


. The base


40


has a ring-like configuration with a square cross-sectional configuration. The base


40


is also shown to have an overall squared shape. The base


40


, like the base


30


, and other bases described hereinbelow, may be made with a fixed configuration, but preferably is reconfigurable, as previously described.




In

FIG. 14

, another form of base is shown at


50


having a ring-like shape with a central region


52


which spans diametrically opposite locations on the generally round base


50


. The central region


52


provides additional area to which elongate strands


28


can be applied to make possible further strand density.




In

FIG. 15

, a modified form of base is shown at


60


. The base


60


has openings


62


formed therein which facilitate the stretching and collapsing of the base


60


in different directions, as indicated by the orthogonal double-headed arrows


64


,


66


. The base


60


in

FIG. 15

in essence has a ring-like shape which permits reconfiguration similarly to the pure-ring configuration of the bases


30


,


40


,


50


, previously described. As just one example, the base


60


can be reconfigured to the square shape shown in dotted lines.




The invention also contemplates a configuration as shown for the base


70


in FIG.


16


. The base


70


has a solid shape, and is preferably made from material that will reconfigure readily and maintain a reconfigured arrangement.




The invention also contemplates that in each embodiment, instead of embedding the strands


28


, as shown in

FIG. 7

, the strands


28


can be adhered to an external surface


72


of a base, as shown generically at


74


in FIG.


17


. The attachment may be effected by use of an adhesive, or otherwise.




In

FIG. 18

, the base


74


is shown with the strands


28


wrapped therearound to effect attachment, rather than by using an adhesive.




Regardless of the configuration of the insert, once the insert is formed, it is directed into the basket


10


, or any other container receptacle, such as the rectangular box


76


with the cover


78


, shown in FIG.


19


. The insert can be one that is preformed in a fixed shape or one that is reconfigured to a desired shape prior to placement in the basket


10


, box


76


, or other container, which may take other different forms. The strands


28


can then be appropriately shaped to produce the desired cushioning effect, as is seen additionally in

FIGS. 6 and 20

. Once this occurs, discrete objects can be placed against the accumulated strands


28


for cushioning and protection from other objects, the bases


30


,


40


,


50


,


60


,


70


, and the walls of the particular basket


10


, box


76


, or other container.




The nature of the discrete objects placed against the accumulated strands


28


may vary considerably. In

FIG. 5

, the objects are shown as Easter-related objects, including eggs


84


and candy


86


that may be configured to be associated with a holiday, i.e. such as the rabbit shown in FIG.


5


. In

FIG. 20

, an apple


88


is shown, whereas in

FIG. 6

, an Easter egg


84


, banana


90


, and a beverage bottle


92


are shown as representative items. In

FIG. 19

, a bottle


92


and a glass


94


are shown.




Regardless of the embodiment, the strands


28


remain substantially bound by the bases


30


,


40


,


50


,


60


,


70


, even after the discrete objects are removed. As a result, the strands


28


do not become strewn over the surrounding areas as readily as with conventional packaging.




The foregoing disclosure of specific embodiments is intended to be illustrative of the broad concepts comprehended by the invention.



Claims
  • 1. In combination:a) a container having a top and bottom and comprising a wall which defines an upwardly open receptacle, the receptacle having an area as viewed from the top of the container, the wall having a rim extending around the receptacle and bounding an opening to the receptacle; and b) an insert within the receptacle, the insert comprising: i) a base having a predetermined shape which is consistently maintainable independently of the container; and ii) a plurality of elongate strands, each strand having a portion attached to the base and a decorative portion projecting away from the base, the plurality of elongate strands having a density sufficient to provide a cushioning support for an article placed in the receptacle, the base having an external surface with a periphery that extends around a majority of the area of the receptacle at a location in the receptacle at which the base is positioned.
  • 2. The combination according to claim 1 wherein the receptacle opening has an area, and the plurality of elongate strands have a density sufficient to nominally cover the area of the receptacle opening.
  • 3. The combination according to claim 1 wherein the base is made from a material which allows the base to be formed into and retained in a plurality of different shapes.
  • 4. The combination according to claim 3 wherein the base has a ring-like shape.
  • 5. The combination according to claim 1 wherein the base has a ring-like shape.
  • 6. The combination according to claim 5 wherein the ring has a round cross-sectional configuration.
  • 7. The combination according to claim 5 wherein the ring has a square cross-sectional shape.
  • 8. The combination according to claim 1 wherein the elongate strands are made from a flexible material and extend from the external surface over a substantial portion of the external surface.
  • 9. The combination according to claim 1 wherein the elongate strands are made from at least one of plastic, rubber, paper, and straw.
  • 10. The combination according to claim 1 wherein the strands are made from a material that can be formed into a plurality of different shapes and will maintain the plurality of different shapes without an external force applied to the strands.
  • 11. The combination according to claim 1 wherein the plurality of strands are embedded in the base.
  • 12. The combination according to claim 1 wherein the base has an external surface and the plurality of strands are attached to the external surface of the base.
  • 13. The combination according to claim 1 wherein the plurality of strands have an average diameter that is not greater than {fraction (1/16)} inch.
  • 14. The combination according to claim 13 wherein the plurality of strands are intermeshed.
  • 15. The combination according to claim 14 wherein the receptacle has a volume and the plurality of strands nominally occupy at least one half of the volume.
  • 16. The combination according to claim 14 wherein the decorative portions of a second plurality of the strands project through the receptacle opening to outside of the receptacle.
  • 17. The combination according to claim 1 wherein the container further comprises an inverted, U-shaped handle having spaced ends connected to the wall.
  • 18. The combination according to claim 1 further comprising at least one discrete holiday-related item supported on the plurality of strands so that the plurality of strands define a cushioning layer between the at least one discrete holiday-related item and the wall and the base.
  • 19. The combination according to claim 1 wherein the base is preformed into a first shape and press fit within the receptacle in a substantially fixed predetermined position while being maintained substantially in the first shape.
  • 20. An insert for placement within a receptacle, the insert comprising:a base; and a plurality of elongate strands, each strand having a portion attached to the base and a decorative portion projecting away from the base, the plurality of elongate strands having a density sufficient to provide a cushioning support for an article placed against the plurality of elongate strands with the insert in a receptacle, wherein the base is made from a material which allows the base to be formed into and retained in a plurality of different shapes which can be preselected and maintained independently of a receptacle into which the insert is placed.
  • 21. The insert according to claim 20 wherein the base has a ring-like shape.
  • 22. The insert according to claim 20 wherein the elongate strands are made from at least one of plastic, rubber, paper, and straw.
  • 23. The insert according to claim 20 wherein the plurality of strands have an average diameter that is not greater than {fraction (1/16)} inch.
  • 24. The insert according to claim 23 wherein the plurality of strands are intermeshed.
  • 25. The insert according to claim 20 wherein the plurality of strands have a density sufficient to provide a cushioning layer between a discrete article placed on the plurality of strands and the base and an element bounding a receptacle into which the insert is placed.
US Referenced Citations (8)
Number Name Date Kind
5308677 Renna May 1994 A
5897926 Mikulas Apr 1999 A
6053323 Weder Apr 2000 A
6065601 Weder May 2000 A
6293401 Weder Sep 2001 B1
6298637 Weder Oct 2001 B1
6385949 Weder May 2002 B2
6401436 Weder Jun 2002 B2