The present disclosure relates broadly and generally to a custom piece-together quilt template and method for making a three-dimensional shirred quilt patch.
Various exemplary embodiments of the present disclosure are described below. Use of the term “exemplary” means illustrative or by way of example only, and any reference herein to “the invention” is not intended to restrict or limit the invention to exact features or steps of any one or more of the exemplary embodiments disclosed in the present specification. References to “exemplary embodiment,” “one embodiment,” “an embodiment,” “various embodiments,” and the like, may indicate that the embodiment(s) of the invention so described may include a particular feature, structure, or characteristic, but not every embodiment necessarily includes the particular feature, structure, or characteristic. Further, repeated use of the phrase “in one embodiment,” or “in an exemplary embodiment,” do not necessarily refer to the same embodiment, although they may.
It is also noted that terms like “preferably”, “commonly”, and “typically” are not utilized herein to limit the scope of the claimed invention or to imply that certain features are critical, essential, or even important to the structure or function of the claimed invention. Rather, these terms are merely intended to highlight alternative or additional features that may or may not be utilized in a particular embodiment of the present invention.
According to one exemplary embodiment, the present disclosure comprises a custom piece-together quilt template. The quilt template incorporates first and second (primary) template sectors. Each template sector has a curved outer edge, converging side edges, a sector point at a convergence of said side edges, and a planar body. The planar body of each template sector defines at least one interior arc-shaped cutout. Means are provided for temporarily joining the first and second template sectors together when using the quilt template.
As used herein, the term “template sector” refers herein to one of the individual, generally triangular or “pie-shaped” parts which piece together to form the assembled quilt template. At least one side of each template sector may be rounded. In alternative embodiments, all sides of each template sector are straight. The outer perimeter of the fully assembled quilt template may be generally egg-shaped, entirely circular, oval or any other geometric shape.
According to another exemplary embodiment, all notional points along the arc-shaped cutout of the first template sector are equally spaced from the sector point of the first template sector.
According to another exemplary embodiment, all notional points along the arc-shaped cutout of the second template sector are equally spaced from the sector point of the second template sector.
According to another exemplary embodiment, both sector points of the first and second template sectors are located a centerpoint of the quilt template when assembled.
According to another exemplary embodiment, all notional points along the arc-shaped cutouts of the first and second template sectors are equally spaced from the centerpoint of the quilt template when assembled.
According to another exemplary embodiment, the converging side edges of at least one of the first and second template sectors define an angle of approximately 72 degrees.
According to another exemplary embodiment, the converging side edges of at least one of the first and second template sectors define an angle of approximately 34 degrees.
According to another exemplary embodiment, the converging side edges of at least one of the first and second template sectors define an angle of approximately 25 degrees.
According to another exemplary embodiment, the converging side edges of at least one of the first and second template sectors define an angle of approximately 66 degrees.
The term “approximately” as used in reference to the angles indicated herein means within a range of +/−10 degrees.
According to another exemplary embodiment, each of said first and second template sectors defines radially spaced inner and outer arc-shaped cutouts.
According to another exemplary embodiment, the means for temporarily joining the first and second template sectors together comprises a complementary tab and socket formed with respective adjacent side edges of said template sectors. The tabs and sockets may be friction-attached or “snapped together”, or maybe closely joined without frictional engagement. Examples of alternative means for joining may comprise structure including tongue and groove, hook and loop, adhesive tapes, magnets, edge coupling strips and the like. In one embodiment, the disclosure utilizes a small double-tab connector intended to mate with complementary sockets of adjacent template sectors.
According to another exemplary embodiment, the first and second template sectors are formed of a rigid thermoplastic material.
In another exemplary embodiment, the present custom piece-together quilt template incorporates at least 3 template sectors. Each template sector has a curved outer edge, converging side edges, a sector point at a convergence of said side edges, and a planar body. The planar body of each template sector defines at least one interior arc-shaped cutout. Means are provided for temporarily joining adjacent template sectors together when using the quilt template.
In yet another exemplary embodiment, the disclosure comprises a method for quilting. The method includes first selecting a fabric to be quilted. A custom piece-together quilt template is then assembled onto the fabric based on a relative weight of the fabric. The quilt template incorporates first and second (primary) template sectors. Each template sector has a curved outer edge, converging side edges, a sector point at a convergence of said side edges, and a planar body. The planar body of each template sector defines at least one interior arc-shaped cutout. Means are provided for temporarily joining the first and second template sectors together when using the quilt template. Using a marker, the assembled quilt template is traced onto the fabric along an outside perimeter of the template and at the interior arc-shaped cutouts of the first and second template sectors. The tracing identifies a marked perimeter, marked inseams, and marked interior arcs. The fabric is then cut along the marked perimeter and marked inseams to form a smaller fabric piece. The marking and cutting steps are repeated to create 4 identical fabric pieces. Each fabric piece has a border, an inseam and at least one marked interior arc. Basting stitches are added at the border and arcs of each fabric piece. The basting stitches have thread trails at respective ends of the border and arcs. The 4 fabric pieces are then sewn together along respective inseams. The assembled and sewn together fabric pieces are then shirred by pulling and tying off the thread trails. A fabric backing is then applied to the shirred fabric pieces to create a three-dimensional quilt patch. The three-dimensional quilt patch may then be incorporated with like patches into a finished article.
Exemplary embodiments of the present disclosure will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
The present invention is described more fully hereinafter with reference to the accompanying drawings, in which one or more exemplary embodiments of the invention are shown. Like numbers used herein refer to like elements throughout. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be operative, enabling, and complete. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention, which is to be given the full breadth of the appended claims and any and all equivalents thereof. Moreover, many embodiments, such as adaptations, variations, modifications, and equivalent arrangements, will be implicitly disclosed by the embodiments described herein and fall within the scope of the present invention.
Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. Unless otherwise expressly defined herein, such terms are intended to be given their broad ordinary and customary meaning not inconsistent with that applicable in the relevant industry and without restriction to any specific embodiment hereinafter described. As used herein, the article “a” is intended to include one or more items. Where only one item is intended, the term “one”, “single”, or similar language is used. When used herein to join a list of items, the term “or” denotes at least one of the items, but does not exclude a plurality of items of the list.
For exemplary methods or processes of the invention, the sequence and/or arrangement of steps described herein are illustrative and not restrictive. Accordingly, it should be understood that, although steps of various processes or methods may be shown and described as being in a sequence or temporal arrangement, the steps of any such processes or methods are not limited to being carried out in any particular sequence or arrangement, absent an indication otherwise. Indeed, the steps in such processes or methods generally may be carried out in various different sequences and arrangements while still falling within the scope of the present invention.
Additionally, any references to advantages, benefits, unexpected results, or operability of the present invention are not intended as an affirmation that the invention has been previously reduced to practice or that any testing has been performed. Likewise, unless stated otherwise, use of verbs in the past tense (present perfect or preterit) is not intended to indicate or imply that the invention has been previously reduced to practice or that any testing has been performed.
Referring now specifically to the drawings, a custom piece-together quilt template according to one exemplary embodiment of the present disclosure is illustrated in
As best shown in
The planar body 20 of each template sector 11A, 11B, 12A, 12B, 13A, 13B, 14 has radially spaced inner and outer arc-shaped cutouts 22, 23. All notional points along the inner arc-shaped cutout 22 are equally spaced apart from the sector point 19, and all notional points along the outer arc-shaped cutout 23 are likewise equally spaced apart from the sector point 19. Dashed-line indicia 25 are located along a border adjacent the outer curved edge 16 of each template sector 11A, 11B, 12A, 12B, 13A, 13B, 14, and along a border adjacent side edges 17 of the primary template sectors 11A, 11B—or, LEFT 1 AND RIGHT 1. The side edges 17 of template sectors 11A, 11B are straight and continuous. The dash-line indicia 25 are used as a guide to indicate portions of the fabric to be stitched during the quilting process. The other side edges 18 of primary template sectors 11A, 11B and side edges 17, 18 of template sectors 12A, 12B, 13A, 13B, 14 comprise respective complementary tabs 28 and sockets 29 designed for temporarily joining selected template sectors together in a custom configuration. As discussed further below, the exact template configuration is based on a relative weight of the fabric to be used in the quilt patch.
When the template sectors 11A, 11B, 12A, 12B, 13A, 13B, 14 are assembled, as shown in
The primary template sectors 11A, 11B (LEFT 1 and RIGHT 1) are used in each of the various configurations. The template sectors 11A, 11B identify the inseams indicated at broken-lines 31, 32 that will join together all 4 pieces of cut fabric, as described below. The exemplary template sectors 11A, 11B, 12A, 12B, 13A, 13B, 14 and double-tab connector 40 may be fabricated (e.g., molded) of any suitable rigid or semi-rigid thermoplastic material, such as acrylic plastic.
Exemplary Quilting Process
The exemplary quilting process of the present disclosure is outlined broadly and generally in the block diagram of
Using a suitable marker “M”, such as a #2 or HB pencil, the quitter traces the assembled quilt template onto the fabric “F” along an outside perimeter of the quilt template 10 and at the interior arc-shaped cutouts 22, 23 of the template sectors 11A, 11B, 13A, 13B. The pencil tracings are used to identify a marked perimeter, marked inseams, and marked interior arcs. As indicated at B4 of
Referring to
After adding the basting stitches 58, the four individual fabric pieces 50A-50D are pinned together at respective inseams 52. See
Referring to
Optionally, a fabric (e.g., muslin) backing may be made and applied to the unfinished side of the sewn-together and shined fabric pieces. See
After pinning, the fabric backing is permanently attached using long and wide zigzag stitching along each the four straight edges of the square perimeter. The shirred fabric pieces are then stretched on the square fabric backing and held firmly as the two shirred circular patterns are sewn. A recommended finishing stitch on the circular patterns is either the traditional basting stitch (number 6 stitch setting) or a long and zigzag stitch. It is recommended to leave a 0.5 inch opening in the center of resulting three-dimensional shirred quilt patch. This may reduce puckering on the square fabric backing, thereby preserving the circular design. As shown in
For the purposes of describing and defining the present invention it is noted that the use of relative terms, such as “substantially”, “generally”, “approximately”, and the like, are utilized herein to represent an inherent degree of uncertainty that may be attributed to any quantitative comparison, value, measurement, or other representation. These terms are also utilized herein to represent the degree by which a quantitative representation may vary from a stated reference without resulting in a change in the basic function of the subject matter at issue.
Exemplary embodiments of the present invention are described above. No element, act, or instruction used in this description should be construed as important, necessary, critical, or essential to the invention unless explicitly described as such. Although only a few of the exemplary embodiments have been described in detail herein, those skilled in the art will readily appreciate that many modifications are possible in these exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the appended claims.
In the claims, any means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents, but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures. Unless the exact language “means for” (performing a particular function or step) is recited in the claims, a construction under 35 U.S.C. §112(f) [or 6 th paragraph/pre-AIA] is not intended. Additionally, it is not intended that the scope of patent protection afforded the present invention be defined by reading into any claim a limitation found herein that does not explicitly appear in the claim itself.
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