Automobile auctions process thousands of automobiles, have various stages of operations through which automobiles may be processed or located, and are spread out over large territories. During the automobiles stay at the auction, the automobile may be moved around the territory quite a bit as it proceeds through the stages and/or as it is stored where space is available. Knowing where the automobile is while it is within an automobile auction facility is important for inventory and efficiency in finding the automobile when needed. If the automobile is not in the location where it is believed to be, it can take a long time to locate the automobile as the facility is so large.
Automobiles received at the automobile auction facility are typically pre-registered. The pre-registration may include details about the automobile including VIN number, make, model, year, and color, details about the seller, details regarding what type of work is to be performed, and the location of where the automobile is to be auctioned (e.g., lane and run number). When an automobile arrives, it may enter the facility at a receiving area where the VIN number may be entered into an auction system so the auction system can retrieve details regarding the automobile. An identification sticker, including a bar code that identifies the automobile, may be printed and secured to the automobile (e.g., on the windshield). In addition, a work order identifying the tasks to be performed on the automobile may be printed and secured to the automobile (e.g., on a side window). The bar code for the automobile may be scanned at various times as it proceeds to different locations associated with the work order.
For example, the work order may initially indicate that the automobile should be inspected. Accordingly, the automobile may proceed to a docking area (e.g., parking lot) as it awaits inspection. The automobile may then enter an inspection area where the automobile is inspected and results of the inspection are entered into the auction system. After inspection, the automobile may proceed to a docking area while it awaits disposition of the inspection results (e.g., seller authorizing various repairs). Once the inspection disposition is known the automobile may proceed to one or more shops to have the necessary repairs made (and possibly to various holding lots as well). Once the work on the automobile is complete, the automobile may proceed to an auction sales area (or holding lot). After the automobile is auctioned (sold) it may proceed to a pick up area, an after sale area, and/or an arbitration area.
At each area that the automobile proceeds to a user may scan the barcode sticker on the automobile using a bar code scanner (e.g., Symbol 9090 scanner/portable PC). In addition to scanning, the bar code scanner may have programs running thereon and a user interface to enable the user to enter various data (e.g., job opened/closed, employee performing work, location) along with the bar code that is scanned. For example, a specific employee responsible for cars entering/exiting a holding area parking lot may select a program related to checking in/out cars into the lot and scan the bar code on the automobile as it enters/exits the lot. A user in a shop may select a program related to jobs and may scan the bar code of the automobile and then enter data related to the jobs performed. The user may enter their contact data each time they scan an automobile or may enter their contact data at the beginning and end of their shift, and the scanner may associate their contact data with each automobile they have scanned.
The scanners may be WiFi enabled so that the data scanned and entered is wirelessly transmitted to a server for collection and processing. The currently implemented scanners are relatively expensive (e.g., approximately $2000), require some technical knowledge to use (e.g., ability to select appropriate program and enter necessary data), and are not ergonomically adapted for employees to carry around (e.g., relatively large, awkward footprint), so the number of scanners utilized and the number of personnel authorized to use them is limited. Programming scanners for specific tasks to simplify the user interaction (e.g., having a scanner programmed specifically for a parking lot attendant) reduces the functionality of the scanner without also reducing the cost of the device, which makes that an impractical option. In addition, this limits the ability of using the scanner from one location in another location without reprogramming if the need arises, which is not practical.
The limited number of scanners utilized and the limited number of personnel using the scanners limits the ability of the bar code system to track the exact location of the automobiles, the work performed on the automobiles, and work performed by various employees of the auto auction yard.
The features and advantages of the various embodiments will become apparent from the following detailed description in which:
In order to aid in tracking the location of the automobiles at the automobile auction facility, scanners may include a global positioning system (GPS) sensor that can record GPS coordinates at the same time that a scan is performed. The GPS coordinates, along with the bar code and any data entered, can be sent to a server for processing. The server may utilize the GPS coordinates to determine the location of a last scan and aid in determining an exact location of the automobile. The server may be able to display the location of the GPS coordinates on a map (e.g., Google Earth) to identify the location of the automobile. Various lots and/or shops may be configured on the map so that the GPS coordinates may be utilized to identify the particular lot or shop.
Utilizing the GPS coordinates may aid in determining the location of an automobile within the automobile auction facility. However, if the scanners (e.g., symbol scanner/portable PC) utilized are too expensive and too complex to be widely used by a sufficient number of employees involved in the movement of, or work on, the automobiles the GPS coordinates may not provide accurate location data. For example, there will be no GPS location data for the automobile if a lot attendant scans in the automobile when it is first received and then another employee drives the automobile to a back lot but that employee is not assigned a scanner and there is no employee with a scanner available at the back lot, because it was not scanned at the location it was parked.
Smart phones equipped with cameras, such as Blackberries, iPhones and Android phones, may be programmed with bar code reader applications that enable the smart phones to take a picture of the bar code and convert the image into a scanned bar code. The smart phones may also be programmed with applications necessary to gather the appropriate data in addition to the bar code. The smart phones may also include a GPS sensor that can record GPS coordinates while scanning. The smart phones are also ergonomically designed to be carried by individuals on the move, are likely cheaper than the symbol scanner/portable PC, and employees may be more familiar with using a smart phone. However, using such a device will result in delays related to the image to scan conversion, due to the lack of dedicated bar code scan engines in smart phones, but rather use of software to convert a camera image into the bar code scan. In addition, the use of the smart phones may still require some technical know-how to initiate the correct program and to enter data into the program. Furthermore, the smart phones may enable the employees to make phone calls, surf the Internet and other activities that are not related to their jobs. Moreover, the use of—smart phones may include a monthly fee that may make supplying a large number of employees cost prohibitive.
A custom designed device that includes a scanner and GPS sensor, is ergonomically designed to be carried around by employees, is easy to use, is cheaper than current scanners, and does not require the monthly fees of smart phones would enable the devices to be utilized on a wider scale (e.g., a majority of the employees) and thus would increase the tracking of the automobiles. If all employees had, or at least had access to and the ability to use, the custom designed devices each time an automobile moved locations, the employee who moved the vehicle could scan the automobile at its end location and the GPS coordinates associated therewith could be recorded so that the location of the automobile was known at all (or most) times.
The device 100 may have a bar code scanner operating on a top surface. A panel 150 is illustrated, through which a laser is shone and a reflection is received by a bar code scanning engine. Sides 160 may be ergonomically designed with concave sides and a rubber molded grip secured thereto so as fit within a hand with a secure grip. The bottom surface may have connectors 170 that may be used to charge the device 100 (e.g., individually, via rack charger for multiple scanner units) and/or connectors 180 that may be used to communicate externally. The type of connectors is not limited to the number, type or location of those illustrated.
Upon initiation of a scan, the bar code scanner engine 210 may read a bar code presented thereto and the GPS sensor 220 may gather GPS coordinates. The time that the scan occurred may also be captured. The time may be provided by a clock that is part of the processor 250, the bar code scanner engine 210, the GPS sensor 220 or a separate clock (not illustrated). The WiFi module 230 may transmit the captured data (e.g., bar code, GPS coordinates, time of scan, unique scanner ID) to a WiFi access point that may provide the data to a server.
The data captured may be stored in memory 260 if the data cannot be transmitted to the server via the WiFi module 230 (WiFi not available) or if the transfer is not successful. The memory 260 may be capable of storing a certain amount of data therein (e.g., 100 strings of captured data). If WiFi is still not available after the memory 260 is full the processor 250 may turn off the device and indicate it's unavailability on the user interface 240 (e.g., turn off ready indicator). Alternatively, all the data captured may be stored in memory 260 and after it is confirmed that the data was successfully received by the server the data may be discarded therefrom.
The rechargeable battery 270 may provide power to operate the device 100 and may be capable of receiving external power for recharging. The communications interface 280 may enable data to be transferred via a cable (e.g., in the event that there is no WiFi access available), to communicate with the server and/or other devices 100. The communications interface 280 could be used to program and/or configure the device 100. For example, the communications interface 280 could be used to program the configuration of the WiFi network into the device 100.
The device 100 may include a processor readable storage medium that has programs, applications and/or instructions stored therein that when executed by the processor 250 cause the processor 250 to perform various functions necessary to control the operation of the device 100. The processor readable storage medium is not separately illustrated but may be part of the processor 250, part of the memory 260, a separate component or some combination thereof.
With regard to the mapping functionality, the server 430 may be able to plot different areas (lots and job processing locations) on the map and to define the GPS coordinates associated with these areas. When the GPS coordinates for a scan are received the server 430 may utilize the GPS coordinates for each of the locations to aid in determining which location the automobile is located in. If the automobile needs to be found the server 430 may highlight the location on the map in place of or in addition to identifying GPS coordinates and an approximate location on the map.
The auction system 320 may include a computer readable storage medium (not illustrated) that has programs, applications and/or instructions stored therein that, when executed by a computer (e.g., server), causes the computer to perform various functions (e.g., such as those illustrated in
In addition to using the map and the areas defined on the map to find a particular automobile, the auction system 320 may be able to identify the capacity of each of the areas based on the location data for each of the automobiles in the automobile auction facility. This data may be utilized to manage the resources of the automobile auction facility.
The device 100 has been described as being used to scan bar codes associated with the automobiles, much like current scanners. In addition, since the device 100 does not have a user interface to enable data to be entered therein, bar codes may be associated with functions, such as employees, shops or staging operations (e.g., detail shop), specific tasks (e.g., oil change, move automobile), and work orders. Bar codes associated with functions may have a prefix, so that a server (e.g., server 430) recognizes it as a “function” scan, rather than a regular automobile ID scan. Each function may have a unique prefix. These bar codes may be scanned to, for example, assign scanners to employees, record tasks being performed, record employee performing the tasks, and record shop or staging operations opened/completed.
The bar codes for the employees may be located on their employee badges. When a scanner is used to scan an employee's badge it may associate the employee with that scanner and the tasks performed by that scanner until another employee's bar code is scanned. The use of employee bar codes enables the scanner to be easily assigned to an employee and then reassigned to a different employee. The reassignment may enable scanners to be shared between employees during the course of a day or to be assigned to a new employee each day. For example, the devices may be placed in a power charging station each night to recharge the batteries and the next day may be assigned to the employee that grabs it and scans their employee badge.
The bar codes for shops/staging operations and specific tasks may be located on badges (e.g., cards within a plastic sleeve) clip boards or the like and may be located at the entrance (receiving area) to the shop/staging area or where the tasks are performed (at the service lane). When an automobile is received at a staging area an employee may scan the automobile bar code and the bar code for the shop/staging area (or vice versa), and the scanned bar codes and GPS coordinates may be transmitted to the server 430. Based on these scans the server 430 may now know that the automobile has changed staging areas from where it was located based on a last scan to where it is now located based on the new scan. The server 430 may also know that a work order for that vehicle has been opened for that shop/staging area. The work order may be opened the first time the bar code for the shop/staging area is scanned for a specific automobile and closed the second time the shop/staging area bar code is scanned.
A work order defining the tasks to be performed on the automobile may also be printed 820. The work order may be secured to the automobile (side window) or placed within the vehicle. The work order allows employees to read what tasks need to be performed on the automobile. The work order printed at this point may include all the tasks to be performed or just the operational areas (e.g., body shop, mechanic, detailing, inspection) that the automobile needs to go to have tasks performed. The work order may also be available on computers that are part of the auction system.
For any tasks performed using that scanner, the associated employee will also be linked to the activity. That is, there may be no need to identify the employee for each event they perform as the server 430 will make that association based on the assignment of the employee to the scanner. If the scanner is transferred from one employee to another, the new employee may scan their ID and the scanner may become associated with the new employee. The scanner may stay associated with the employee until another employee scans their bar code at which point the scanner is associated with the new employee.
As previously mentioned, the function bar codes may be associated with shop/staging area operations or specific tasks. For example, if the automobile enters the auto body shop an employee may scan the automobile bar code and then scan the auto body shop bar code to open the body shop work order for that automobile. As employees within the body shop start to work on tasks defined on the work order they can select a function bar code associated with the task and scan the bar code for the automobile and the function bar code for the task to initiate/open the task for the automobile in the auction system. When they complete the task they can again scan automobile bar code and the task bar code to close out the task for the automobile. Once the work order is complete and the automobile is ready to exit the body shop an employee may scan the automobile bar code and the body shop badge code to close out the body shop work order for the automobile.
It should be noted that it is possible that there are not function cards associated with all tasks that may need to be performed on an automobile, as not all of the tasks may be standard tasks that a bar code was created for. For these tasks the work performed may have to be entered in the computer as is currently done.
According to one embodiment, when a work order is generated for a vehicle the auction system may assign bar codes to the tasks. The bar codes assigned may be the standard bar codes that are utilized to scan tasks on a shop floor discussed above. For unique tasks unique bar codes may be assigned. Once the automobile is checked into the shop, a user may scan the automobile bar code and then scan a function bar code associated with printing the work order for the associated automobile. The auction system may generate the bar codes associated with each of the tasks and print these bar codes to a printer. The printer where the bar codes are sent may be a defined printer or may be a printer closest to the GPS coordinates associated with the scan. Alternatively, the user may also scan a bar code of a printer to have the bar coded tasks printed to. The employees in the shop can use the printed bar coded tasks rather than standard task cards to initiate/close tasks.
According to one embodiment, the work order printed when the automobile first enters the automobile auction facility may include bar codes for each of the tasks assigned to the automobile. An employee may scan the automobile bar code and the associated bar code from the work order when work on a task is initiated and completed.
It should be noted that the function scan 860 is illustrated as a dotted box because it may not be required. For example, if the automobile is simply being moved from one location to another there may be no need to track the event, rather the recording of the GPS coordinates associated with the starting and ending locations may be sufficient. Likewise if the automobile is simply being scanned to record its location for tracking purposes there is really no need for a task to be assigned thereto. Alternatively, the server 430 may associate the fact that a parking attendant employee scanned the automobile bar code as an indication that the function being performed is the movement of the automobile. The first time the automobile bar code is scanned it may be associated with the opening of a move automobile task and the second time the automobile bar code is scanned it may be associated with the closing of the move automobile task. According to one embodiment, to have the auction system operate in the same fashion and have a function code scanned each time the automobile code is scanned, there may be a function bar code associated with moving an automobile that the employee scans each time he scans an automobile.
The task codes may be placed on the automobile. When an employee begins a task on the automobile they may scan the auto code and the task code to initiate the task 950. The task may be associated with the employee who is assigned the scanner used to scan the codes. The employee may then perform the task 960 and upon completion of the task they may scan the auto code and the task code to close out the task 970. If additional tasks are still associated with the work order, the steps 950-970 may be repeated and the tasks may be associated with the employee who is assigned the scanner used to scan the codes. Upon completion of all the tasks on the work order the auto code and area code may be scanned 980 to close out the work order for that shop. If the automobile is moved to another shop for processing the process may repeat steps 930-980 for the next shop. If the automobile is to be moved to a lot the process may repeat steps 910-930.
Using the scanner to record various tasks performed, who performed the tasks, the location where the task occurred and the time of each scan associated with a task provides an abundant amount of information to the auction system 320 (server 430). The auction system 320 can utilize this information to assist in tracking inventory and the management of the operations of the automobile auction facility. For example, this data may be processed so that the auction system 320 can define the work done by each shop and/or each employee. The auction system 320 may be able determine potential bottlenecks or efficiencies in the operations. The various data analysis and reporting that can be performed by the auction system 320 based on the data received using the device 100, and the function codes for employees, work orders, tasks, shops, and the like are within the scope of the current invention.
It should be noted that while the disclosure focused on using the invention in the context of an automobile auction lot it is not limited thereto. For example, the invention may be utilized at other venues (e.g., car dealerships, car rental facilities, large automotive shops) where tracking the location of automobile and/or the work performed on the automobiles is important for effective inventory control and operations management. Furthermore, the invention is not limited to use on automobiles. Rather the invention may be implemented to track inventory and operations on larger items that are located at various processing facilities. For example, the auction system may be implemented to track the inventory, location and processing of computers or other electronic devices at a large distribution/repair facility.
Although the disclosure has been illustrated by reference to specific embodiments, it will be apparent that the disclosure is not limited thereto as various changes and modifications may be made thereto without departing from the scope. Reference to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described therein is included in at least one embodiment. Thus, the appearances of the phrase “in one embodiment” or “in an embodiment” appearing in various places throughout the specification are not necessarily all referring to the same embodiment.
The various embodiments are intended to be protected broadly within the spirit and scope of the appended claims.
This application claims the priority under 35 USC §119 of Provisional Application 61/352,355 entitled “GPS Based Vehicle Tracking System” filed on Jun. 7, 2010. Application 61/352,355 is herein incorporated by reference in its entirety but is not prior art.
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