The currently disclosed technology generally relates to a sealed transfer port. More particularly the currently-disclosed technology relates to a sealed port with a customizable mounting interface and methods.
Transfer ports are used in a variety of industries to transfer materials from the ambient environment to an isolated environment without contamination of one or both of the environments. In the pharmaceutical industry, for example, it is common to transfer an uncontaminated biological substance located in an ambient environment to an uncontaminated environment such as a clean room using a transfer port. An example of a transfer port has an alpha assembly and a beta assembly.
The transfer port is generally associated with the isolated environment. The alpha assembly spans an opening in a barrier wall between the environments and one end of the alpha assembly extends into the ambient environment. The beta assembly is generally associated with the ambient environment and can be configured in a variety of ways, but generally defines a mounting structure that is configured to be received by a mounting interface defined by the transfer port in the wall that leads to the isolated environment. In one example configuration, the beta assembly is a sealed container containing a substance to-be-transferred. In another example, the beta assembly is a conduit for a liquid.
The beta assembly and the mounting interface of the transfer port form a seal to maintain isolation of the separated environments. Corresponding bayonet-type mounting surfaces on the transfer port, the container, and a container cover interact such that when the container is mounted to the port, the container cover mounts to the port door, and the container cover dismounts from the container. When the port door is opened, the container is opened as well, exposing the contents of the container (or the conduit) to the isolated environment.
Transfer ports are generally semi-permanent fixtures upon installation in an isolation wall. As such, the particular beta assemblies that can be mounted to a transfer port are limited to those beta assemblies that will form a seal with the mounting interface of the transfer port.
The currently-described technology may be more completely understood and appreciated in consideration of the following detailed description of various embodiments in connection with the accompanying drawings.
The phrases “first side” 20 and “second side” 30 will be used herein to refer to the two different sides of the barrier wall 10 where the second side 30 can be the isolated side of the wall in a variety of embodiments that can be a relatively “clean” or “dirty” side, and the first side 20 is the opposite side of the wall, which in some embodiments is associated with ambient conditions. The second side 30 of the wall can generally be contained on all sides by one or more barrier walls. It will be recognized by those of skill in the art that adjectives such as “dirty” or “clean” are non-limiting to the technology described herein. Indeed, the isolated environment, in a variety of instances, can be a contaminated or dirty environment and the non-isolated environment can be the relatively clean environment.
With regard to
As a broad overview, to transfer items between the second side 30 of the barrier wall 10 and the first side 20 of the barrier wall 10 without exposing the transfer items to the conditions on the first side 20 of the barrier wall 10 requires that a container or other type of sealed mounting assembly 200 containing the transfer items be sealably mounted to the transfer port 100 such that when the mounting assembly 200 is opened, the contents are only exposed to the second side 30 of the barrier wall 10 through the transfer port 100. This can be accomplished by sealably mounting the container 210 of the mounting assembly 200 around the transfer port 100 (such as to the cell flange 110) and, at the same time, sealably mounting the container cover 230 (also visible in
The container portion 210 and container cover 230 can generally be referred to as a mounting assembly 200.
The flanged ring 220 is mountable to the cell flange 110 by virtue of bayonet connectors 224 that are configured to mate with bayonet receptacles 130 partially defined along a mounting interface 120 of the cell flange 110. The mounting interface 120 is generally the structure that the flanged ring 220 is rotated against when mounting the mounting assembly 200, and the bayonet receptacles 130 are generally the locations along the mounting interface 120 that receive corresponding bayonets when the mounting assembly 200 is in a mounted position. The flanged ring 220 is generally configured to form a leak-proof seal when mounted to the mounting interface 120 of the cell flange 110. In some embodiments the flanged ring 220 and the container portion 210 can be a cohesive unit, although in the current embodiment they are depicted as separate components.
The opening to the interior volume of the container portion 210, which is through a passage defined by the flanged ring 220, is sealably covered by a second mountable component, which is the container cover 230. The container cover 230 is mounted in sealed leak-proof engagement with a cover mounting surface 222 of the flanged ring 220 via cover bayonet connectors 232 where the cover mounting surface 222 of the flanged ring 220 is defined at least by an inner perimeter of the flanged ring 220. The container cover 230 also has a set of door bayonet connectors 234 on the outside of the container cover 230 that are configured to mount to corresponding door bayonet receptacles 146 defined on the surface of the first side 20 of the port door 140. As such, when the flanged ring 220 of the mounting assembly 200 is manually rotated by a user to mount the mounting assembly 200 to the mounting interface 120 on the cell flange 110 in sealed leak-proof engagement, the container cover 230 is also mounted to be in sealed leak-proof engagement with the first side 20 of the port door 140 and simultaneously released from the flanged ring 220.
Although shown as a container portion 210 in
Referring again back to
After mounting the flanged ring 220 to the cell flange 110 and the container cover 230 to the port door 140, which releases the container cover 230 from the mounting assembly 200, the port door 140 can be opened and swung out of the way of the port opening through the cell flange 110, carrying the mounted container cover 230 with it. The port opening defined by the cell flange 110 and the flanged ring 220 is open such that the environment within the container portion 210 is accessible and exposed to the environment on the second side 30 of the barrier wall 10. The container portion 210 can then be emptied or loaded.
When the transfer is completed the port door 140 is closed. Upon closing of the port door 140 and during the process of manually disengaging the container portion 210 from the cell flange 110, the container cover 230 disengages the port door 140 and re-engages the flanged ring 220, such that the container cover 230 once again seals the container portion 210. Further successive transfers may be made simply by docking a succession of mountable assemblies containing material to be transferred until the operation being performed within the isolated environment 30 is completed. Although the system is described with reference to the transfer of material into an isolated environment, the same series of steps is carried out in transferring materials from within the isolated environment to the ambient environment.
Also visible in
Transfer ports consistent with the current technology, including the embodiment depicted in
For example,
Referring to
The port ring 160 is generally configured to sealably and reversibly receive a plurality of interface inserts, such as first example interface insert 170. More specifically, the port ring 160 defines a sealing surface 168 and an interface insert receptacle 162 on the first side 114 of the cell flange 110. The sealing surface 168 is generally configured to receive a gasketing material that is configured to form a seal with an interface insert 170, wherein the term “gasketing material” is defined to mean any material that can be used to form a seal between rigid components such as an o-ring, flat gasket, silicone potting compound, and the like. The sealing surface 168 is generally concentric to the port opening 12. In a variety of embodiments the sealing surface 168 is adjacent to the port opening 12, and in some embodiments the sealing surface 168 is abutting the port opening 12. The sealing surface 168 can be a ridge, an indentation, or a planar surface that is configured to contact the gasketing material. In some implementations it can be desirable to minimize the distance between the sealing surface 168 and the port opening 12.
The interface insert receptacle 162 is configured to receive the interface insert 170 and generally has at least a portion of an annular surface 162a and an inner cylindrical face 162b extending between the first side 114 of the cell flange 110 and the annular surface 162a. The annular surface 162a is generally concentric to the port opening 12 and/or concentric to the sealing surface 168, where “at least a portion of an annular surface” is intended to mean that there will generally be one or more discontinuities in the annular surface 162a. For example, in the current embodiment, fastener openings 165 also can define discontinuities in the annular surface 162a of the interface insert receptacle 162. As another example, the first interlock device 166 and the second interlock device 167 extend from the second side 116 of the cell flange 110 through the annular surface 162a of the interface insert receptacle 162, such that the interlock assemblies 166, 167 define a discontinuity of the annular surface 162a of the interface insert receptacle 162. In a variety of embodiments, one or more interlock assemblies 166, 167 protrudes from the annular surface 162a of the interface insert receptacle 162.
The annular surface 162a can have a variety of shapes. For example, in some embodiments the annular surface can be conical. Generally the annular surface 162a extends radially outward from the sealing surface 168 and defines an outer perimeter 162c. The annular surface 162a can generally be configured to abut a surface of the interface insert 170, which will be described in more detail, below.
The inner cylindrical face 162b of the interface insert receptacle 162 generally extends from the annular surface 162a of the interface insert receptacle 162. In some embodiments, the inner cylindrical face 162b extends from the outer perimeter 162c of the annular surface 162a towards the first side 114 of the cell flange 110. In some embodiments, the inner cylindrical face 162b is substantially perpendicular to the annular surface 162a. The inner cylindrical face 162b can have a variety of shapes, and in at least some embodiments, the inner cylindrical face 162b is conical. In such embodiments, the inner cylindrical face 162b can extend at an angle other than perpendicularly from the annular surface 162a of the interface insert receptacle 162.
The interface insert receptacle 162 of the port ring 160 is configured to sealably fasten to the interface insert 170. In a variety of embodiments, the port ring 160 itself is not configured to receive a mounting assembly. For example, the port ring 160 does not define bayonet connectors that are configured to receive a mounting assembly, rather, the port ring 160 is configured to receive an interface insert 170 that does define bayonet connectors 175 (see
As mentioned above, the interface insert 170 is configured to allow sealable mounting of one or more mounting assemblies. Specifically, the first side 114 of the interface insert 170 has a mounting interface 120 that defines a set of mating features that are configured to receive and form a seal with a particular mounting assembly configuration. The phrase “mating features” is used herein to mean the physical features of the mounting interface 120 that are configured to accommodate and/or form a seal with a particular mounting assembly, including the specific geometry of those physical features, where the term “geometry” refers to the sizes and shapes of the mating features. For example, with reference to
Referring now to
It will be appreciated that a variety of types of fastening structures are contemplated with configurations different than those depicted in the current drawings. For example, in some embodiments the interface insert receptacle 162 and the interface insert 170 can reversibly fasten through the use of clamps. In some embodiments one of the interface insert receptacle 162 or the interface insert 170 can defines threads that are engaged by the other of the interface insert receptacle 162 or the interface insert 170. Combinations of fastening structures can be used, as well.
The port ring 160 is generally installed in a port wall similarly to methods known in the art. One method of installation has the following steps (refer to
The interface insert 170 is inserted into the interface insert receptacle 162 (see
The mounting interface 120 of the interface insert 170 defines a set of mating features that are configured to form one or more seals with particular mounting assembly configurations. In a variety of embodiments, once the interface insert 170 is fastened to the port ring 160 to form a cell flange 110, a mounting assembly 200 (see
The second interface insert 180 has a second mounting interface 189 defining a second set of mating features that are configured to form a seal with a second mounting assembly configuration, such as bayonet connectors 185 and a sealing ridge 182. The second set of mating features have a different geometry than the geometry of the set of mating features of the mounting interface 120 of the first interface insert 170 described herein. For example, the second interface insert 180 lacks a relief channel (compare to relief channel 173 in
The third interface insert 570 has a third mounting interface 520 defining a third set of mating features that are configured to form a seal with a third mounting assembly configuration, such as bayonet connectors 575 and a sealing ridge 572. The third set of mating features have a different geometry than the geometry of the set of mating features of the mounting interface 120 of the first interface insert 170 and the geometry of the set of mating features of the mounting interface 189 of the second interface insert 180, described herein. For example, the third interface insert 570 has a relief channel 573 that can have different measurements than the relief channel 173 of the first example interface insert 170 (
The first interface insert 170, the second interface insert 180, and the third interface insert 570 are generally configured to be interchangeable with respect to the port ring 160, to allow the transfer port to accommodate mating features of multiple mounting assembly constructions. As such, the interface insert receptacle 162 is configured to interchangeably receive and releasably fasten to each of the first interface insert 170, the second interface insert 180, and the third interface insert 570.
Generally, when a user wants to change the particular mounting assembly configuration that can be mounted to the transfer port, the interface insert may need to be changed, depending on the mounting features of the mounting assembly of the interface insert that is installed in the port ring. If the interface insert installed in the port ring has a mounting interface having a set of mating features that will not form a seal with the desired mounting assembly, then the installed interface insert can be replaced with a second interface insert with a mounting interface having a set of mating features that will form a seal with the desired mounting assembly.
To replace the installed interface insert with a replacement interface insert will generally have an approach consistent with
The example method of
The first interface insert is replaced with the second interface insert 420 by removing the first interface insert (170) from the interface insert receptacle (162) of the port ring (160) and inserting the second interface insert in the interface insert receptacle (162). The port ring 160, particularly the port door (140), maintains isolation between the first side (114) of the barrier wall and the second side (116) of the barrier wall during the replacing of the first interface insert with the second interface insert 420. In some embodiments, a gasketing material (350—see
The second interface insert is fastened to the port ring 430 via the particular fastening mechanism that is employed by the system. As such, in embodiments consistent with the figures herein, the second interface insert has fastener openings that are configured to align with fastener openings of the port ring 160 to mutually receive fasteners such as insert screws and/or set screws. The fasteners are inserted in the fastener openings defined by the second interface insert and the port ring to mutually engage the second interface insert and the port ring. Once the second interface insert is fastened to the port ring 430 a mounting assembly having a set of mating features that correspond to the mounting interface of the second interface insert can be mounted to the second interface insert 440. In some embodiments, after fastening the second interface insert to the port ring 430, but before mounting the mounting assembly to the second interface insert, a leak test can be performed on the transfer port to ensure that containment of first side of the barrier wall relative to the second side of the barrier wall has been maintained by the cell flange. The leak test can be a pressure decay leak test, as would be understood by those having ordinary skill in the art.
Components described herein can generally be a constructed with a variety of materials and combinations of materials known in the art. For example, hardened stainless steel can be incorporated in various components of the disclosed interlock assemblies in a multiple embodiments. Further, those having skill in the art will appreciate that throughout this disclosure the term “bayonet,” “bayonet connector,” and “bayonet receptacle” are used to generally describe the bayonet mating connections herein, which can also encompass ramping or inclined connections or tabs, receiving surfaces, camming surfaces, ears with grooves, and the like, and that such terms are not used to be structurally limiting.
It should also be noted that, as used in this specification and the appended claims, the phrase “configured” describes a system, apparatus, or other structure that is constructed or configured to perform a particular task or adopt a particular configuration. The phrase “configured” can be used interchangeably with other similar phrases such as “arranged”, “arranged and configured”, “constructed and arranged”, “constructed”, “manufactured and arranged”, and the like.
All publications and patent applications in this specification are indicative of the level of ordinary skill in the art to which this technology pertains. All publications and patent applications are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated by reference.
This application is intended to cover adaptations or variations of the present subject matter. It is to be understood that the above description is intended to be illustrative, and not restrictive.
This application is being filed as a PCT International Patent application on Feb. 29, 2016 in the name of Delaware Capital Formation, Inc., a U.S. national corporation, applicant for the designation of all countries and Steven Bruce Williams, II, a U.S. Citizen, and Isaac M. Giesen, a U.S. Citizen, inventors for the designation of all countries, and claims priority to U.S. Provisional Patent Application No. 62/127,070, filed Mar. 2, 2015, and U.S. Provisional Patent Application No. 62/211,173, filed Aug. 28, 2015, the contents of which are herein incorporated by reference in its entireties.
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WO2016/140920 | 9/9/2016 | WO | A |
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