Embodiments described generally relate to cutlery dispensing assemblies and methods for making and using same.
Disposable cutlery can typically be found in fast-food and take out restaurants. Such restaurants allow consumers the ability to select various types of cutlery that they wish to use by taking the cutlery from a publicly accessible dispenser or bin. Some conventional cutlery dispensers can provide selected cutlery in response to the consumer actuating a handle. Following actuation of the handle, the selected cutlery can drop into a cutlery landing surface and the consumer can then remove the cutlery from the cutlery landing surface. This conventional system is not ideally hygienic because the consumer must first actuate a handle that drops a piece of cutlery into a cutlery landing surface. The handle and the cutlery landing surface can be touched by every consumer, and are exposed to air-borne agents. Moreover, the cutlery landing surface is susceptible to trapping foreign objects and debris. Due to such conditions, especially the repeated contact by consumers and exposure to the surrounding environment, there is an opportunity to develop improvements.
Conventional cutlery dispensers have been used to provide a confined and controlled protective environment for cutlery housed within. Some assemblies, however, have challenges and issues delivering cutlery to a consumer in a repeatable and reliable manner. For example, cutlery pieces can get stuck in the dispenser. Some conventional cutlery dispensers have tried to control the cutlery within the dispenser using the outside edges of the cutlery within guide rails. Controlling the orientation of the cutlery using only the edges of the cutlery, however, can create an instability that causes the cutlery to flip or roll. This lack of control over the orientation of the cutlery within the dispenser can cause the cutlery to jam, which prevents it from dispensing cutlery to the customers.
There is a need, therefore, for a hygienic cutlery dispenser that can control the orientation of its cutlery to prevent jamming for reliable customer use and enjoyment.
Cutlery dispensing assemblies and processes for making and using same are provided. In some examples, the cutlery dispensing assembly can include a chassis having a backbone, an upper support frame located at an upper end of the backbone, and a base located at a lower end of the backbone. In certain embodiments, a cutlery landing surface can be connected to the chassis between the upper support frame and the base. A skewer mechanism can be disposed on the chassis. The skewer mechanism can include an elongated body having a first end and a second end. The first end can be connected to the chassis, and the second end can be configured to fit within a piece of cutlery to be disposed from the dispenser. A lever can be disposed on the second end of the body. The lever can be configured to move between a first position in which the lever retains the cutlery, and a second position in which the lever releases the cutlery from the cutlery landing surface to a user.
It is to be understood that the following disclosure describes several exemplary embodiments for implementing different features, structures, or functions of the invention. Exemplary embodiments of components, arrangements, and configurations are described below to simplify the present disclosure; however, these exemplary embodiments are provided merely as examples and are not intended to limit the scope of the invention. Additionally, the present disclosure may repeat reference numerals and/or letters in the various exemplary embodiments and across the Figures provided herein. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various exemplary embodiments and/or configurations discussed in the Figures. Moreover, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed interposing the first and second features, such that the first and second features may not be in direct contact. Finally, the exemplary embodiments presented below may be combined in any combination of ways, i.e., any element from one exemplary embodiment may be used in any other exemplary embodiment, without departing from the scope of the disclosure. The figures are not necessarily to scale, and certain features and certain views of the figures may be shown exaggerated in scale or in schematic for clarity and/or conciseness
Additionally, certain terms are used throughout the following description and claims to refer to particular components. As one skilled in the art will appreciate, various entities may refer to the same component by different names, and as such, the naming convention for the elements described herein is not intended to limit the scope of the invention, unless otherwise specifically defined herein. Further, the naming convention used herein is not intended to distinguish between components that differ in name but not function. Additionally, in the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to.” All numerical values in this disclosure may be exact or approximate values unless otherwise specifically stated. Accordingly, various embodiments of the disclosure may deviate from the numbers, values, and ranges disclosed herein without departing from the intended scope. Furthermore, as it is used in the claims or specification, the term “or” is intended to encompass both exclusive and inclusive cases, i.e., “A or B” is intended to be synonymous with “at least one of A and B,” unless otherwise expressly specified herein.
The terms “up” and “down”; “upward” and “downward”; “upper” and “lower”; “upwardly” and “downwardly”; “above” and “below”; and other like terms as used herein refer to relative positions to one another and are not intended to denote a particular spatial orientation since the apparatus and methods of using the same may be equally effective at various angles or orientations.
The cutlery dispensing assembly 10 can be used to dispense cutlery 40 which can be grouped into a cutlery stack 42.
The cutlery stack 42 can include multiple pieces of cutlery 40 of the same or different types and the cutlery 40 can be arranged on the skewer mechanism 20 such that the skewer mechanism 20 extends through the slots 46 of the cutlery 40 in the cutlery stack 42. The skewer mechanism 20 can have a cross sectional shape that is complementary to the shape of the slots 46. The skewer mechanism 20 can maintain the cutlery 40 in the cutlery stack 42 in the same orientation as one another by restraining the cutlery 40 from rotational movement about the skewer mechanism 20 using the cross-sectional shape of the skewer mechanism 20 to engage the slots 46 of the cutlery 40. The skewer mechanism 20 also can restrain the cutlery from rotating or flipping.
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When the lever 24 is in the resting position 50, the lever 24 can guide the separated piece of cutlery 43 to the cutlery landing surface 34 from a position higher on the skewer mechanism 20. The separated piece of cutlery 43 can fall under the force of gravity to the cutlery landing surface 34 while the lever 24 guides the separated piece of cutlery 43. The lever 24 can be connected at a pivot 56 and the movement between the resting position 50 and the actuated position 52 can be a rotational movement about the pivot 56. The skewer mechanism 20 can include a sliding cam 58 which can move in response to the movement of the lever 24 between the resting position 50 and the actuated position 52. The skewer mechanism 20 can include a lever spring 54, which can return the lever 24 to the resting position 50 from the actuated position 52. The lever spring 54 can be connected to the sliding cam 58 to move the sliding cam and to return the lever 24 to the resting position 50.
The skewer mechanism 20 can include a singularizing mechanism 60 that can separate a bottom piece cutlery 41 from the cutlery stack 42 which can have multiple cutlery 40. The term “bottom piece of cutlery” can mean the piece of cutlery in the cutlery stack 42 that is closest to the cutlery landing surface 34. There term “bottom” is used for convenience and could refer to a top piece of cutlery if the cutlery landing surface 34 were located above the cutlery stack 42, so that the cutlery 40 is dispensed from the top of the cutlery stack 42.
The singularizing mechanism 60 (
The singularizing mechanism 60 can include a second retractable surface 64 that can retract toward or into the singularizing mechanism 60 when the lever 24 is in the resting position 50 (
The second retractable surface 64 can be wedge shaped. The second retractable surface 64 can extend generally parallel to the handle 44 of the next utensil in the stack, generally perpendicular to the handle 44, or along any axial direction there between. The second retractable surface 64 can extend greater than 10°, greater than 20°, greater than 30°, greater than 50°, greater than 90°, greater than 180°, greater than 270°, or 360° around the center vertical axis of the singularizing mechanism 60. The first retractable surface 62 can include first retractable surface springs 66 that can bias the first retractable surface 62 to extend away from or out of the singularizing mechanism 60. The second retractable surface 64 can include second retractable surface springs 68 that can bias the second retractable surface 64 to retract into the singularizing mechanism 60.
When the first retractable surface 62 is extended out and away from the singularizing mechanism 60, the cross section of the singularizing mechanism 60 at the first retractable surface 62 can be larger than the slots 46 in the cutlery 40. When the first retractable surface 62 is extended, the pieces of cutlery 40 are restrained from moving past the first retractable surface 62 to the lever 24 or to the cutlery landing surface 34. The first retractable surface 62 can hold the cutlery stack 42 (
When the lever 24 is in the resting position 50, the sliding cam 58 can allow the first retractable surface 62 to extend out of the singularizing mechanism 60 and can force the second retractable surface 64 to retract within the singularizing mechanism 60 (
When the lever 24 is moved to the actuated position 52, the first retractable surface 62 is retracted and the bottom piece of cutlery 41 falls past the first retractable surface 62 to separate or singularize the bottom piece of cutlery 41 from the remainder of the cutlery stack 42 (when the bottom piece of cutlery 41 is separated from the cutlery stack the next piece of cutlery in the cutlery stack becomes the new bottom piece of cutlery 41). When the lever 24 is moved from the resting position 50 to the actuated position 52, the second retractable surface 64 can extend and support the cutlery stack 42, and the first retractable surface 62 moves inward, allowing the bottom piece of cutlery 41 to fall and land on a staging shoulder or surface 70. The staging shoulder or surface 70 can support the separated piece of cutlery 43 (while the lever 24 is in the actuated position 52 to keep the separated piece of cutlery 43 from falling down the lever 24. As used herein, the term “separated piece of cutlery” is the bottom piece of cutlery 41 after it has been separated from the cutlery stack 42. Once the bottom piece of cutlery 41 separates from the stack 42 to become separated piece of cutlery 42, the stack 42 has a new bottom piece of cutlery 41 disposed at the bottom of the stack 42 and supported in place by the second retractable surface 64.
After the bottom piece of cutlery 41 is separated from the cutlery stack 42 and the lever 24 is moved from the actuated position 52 to the resting position 50, the staging shoulder 70 can be retracted and the separated piece of cutlery 43 can be guided using the lever 24 to the cutlery landing surface 34. When the lever 24 is moved from the actuated position 52 to the resting position 50, the second retractable surface 64 retracts (i.e. moves inward), the first retractable surface 62 is extended, the cutlery stack 42 falls from the support of the second retractable surface 64 to be supported by the extended first retractable surface 62.
Multiple pieces of cutlery 40 can be loaded into the cutlery dispensing assembly 10 to be later dispensed to consumers one piece of cutlery 40 at a time. Loading cutlery 40 onto the skewer mechanism 20 can be achieved by opening the housing door 78, using the latch actuator 38 to release the latch mechanism 36, and moving the skewer mechanism 20 from the dispensing position 48 (
The cutlery 40 can be loaded when the skewer mechanism 20 is in the loading position 72 by sliding the slots 46 of the cutlery 40 over a tip 86 of the lever 24 and pushing the cutlery 40 up toward the first end 26 of the body 22. The cutlery 40 can be loaded onto the skewer mechanism 20 separately or in cutlery stacks 42. The first retractable surface 62 (
The skewer mechanism 20 can swing or rotate about a pivot at or toward the top of the chassis 12 to move the skewer mechanism 20 between the dispensing position 48 and the loading position 72. The movement of the skewer mechanism 20 from the dispensing position 48 to the loading position 72 can expose the tip 86 of the lever 24. The skewer mechanism 20 can be connected to the upper support frame 16 and the upper support frame 16 can be pivotally connected to the backbone 14 through a hinge 84; the skewer mechanism 20 can rotate about the hinge 84 to move between the dispensing position 48 and the loading position 72.
In the loading position 72, the lever 24 of the skewer mechanism 20 can be positioned at a sufficient distance from the cutlery landing surface 34 to allow a single cutlery 40 and/or a cutlery stack 42 having multiple cutlery 40 to be introduced onto the body 22 of the skewer mechanism 20. Multiple cutlery 40 in a cutlery stack 42 can be packaged together and the package (not shown) can be removed from the cutlery stack 42 after the cutlery stack 42 is loaded in the cutlery dispensing assembly 10. A cutlery 40A is shown in
After the cutlery 40 is loaded on the skewer mechanism 20, the skewer mechanism can be moved back to the dispensing position 48 by unlatching the skewer mechanism 20 from the loading position 72 and re-latching the skewer mechanism 20 in the dispensing position 48. To prepare the cutlery dispensing assembly 10 for consumer use after loading, the lever 24 can be moved to the actuated position 52 to separate a bottom piece of cutlery 41 from the loaded cutlery stack 42. The lever 24 can then be released to allow the lever 24 to return to the resting position 50 which guides the separated piece of cutlery 43 to the cutlery landing surface 34 as the separated piece of cutlery 43 moves downward under the force of gravity. The housing door 78 can then be closed and the cutlery dispensing assembly 10 can be used by consumers.
The cutlery dispensing assembly 10 having the skewer mechanism 20 can serve cutlery 40 to consumers in a more hygienic and reliable manner than conventional cutlery dispensing assemblies since the consumer only has to touch the handle of the cutlery that they are going to use. The cutlery dispensing assembly 10 can also accommodate partially wrapped pieces of cutlery 40 (i.e. wrap over utility end of cutlery utensil) thus providing additional hygiene benefits to customer. The skewer mechanism 20 can control the orientation of the cutlery 40 in the cutlery dispensing assembly 10 in a way that can prevent the cutlery dispensing assembly 10 from jamming and can reliably provide the cutlery 40 to the customer. The cutlery 40 can be held and maintained on the skewer mechanism 20 from the time the cutlery 40 is inserted into the cutlery dispensing assembly 10 until the consumer removes the cutlery 40 from the cutlery landing surface 34. By allowing the skewer mechanism 20 to fit within the slot 46 of each piece of cutlery, the skewer mechanism 20 controls the movement and orientation of the cutlery 40 in a continuous manner throughout the entire loading and dispensing process.
Embodiments of the present disclosure further relate to any one or more of the following paragraphs.
A cutlery dispensing assembly configured to dispense at least two pieces of cutlery, comprising: a chassis; and a skewer mechanism disposed at least partially within the chassis and configured to contain a stack of the cutlery, wherein the stack of the cutlery comprises a bottom piece of cutlery and at least one other piece of cutlery and wherein each piece of cutlery has an opening through which the skewer mechanism is configured to pass, the skewer mechanism comprising: an elongated body configured to pass through the opening of each piece of cutlery in the stack of the cutlery; and a lever extending from elongated the body, the lever configured to move between a first position in which the lever is configured to retain a separated piece of cutlery, and a second position in which the lever is configured to release the separated piece of cutlery from the lever, wherein the bottom piece of cutlery becomes the separated piece of cutlery after it has been separated from the stack of the cutlery.
The cutlery dispensing according to the preceding paragraph, wherein the skewer mechanism further comprises a singularizing mechanism that is configured to separate the bottom piece of cutlery from the stack of the cutlery in response to movement of the lever between the first position and the second position.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the singularizing mechanism further comprises a shoulder stop that is configured to catch the bottom piece of cutlery after being separated from the stack of the cutlery in response to movement of the lever between the first position and the second position.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the lever is configured to move from the first position to the second position upon removal of the separated piece of cutlery.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the singularizing mechanism further comprises at least one first retractable surface that is extendable from the singularizing mechanism when the lever is in the first position and configured to restrict the bottom piece of cutlery from separating from the stack of the cutlery when the lever is in the first position, and wherein the first retractable surface is at least partially retractable into the singularizing mechanism when the lever is in the second position and configured to allow the bottom piece of cutlery to release from the stack of the cutlery when the lever is in the second position.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the singularizing mechanism further comprises at least one second retractable surface, wherein the second retractable surface is extendable from the singularizing mechanism when the lever is in the second position and configured to restrict the bottom piece of cutlery from moving past the second retractable surface when the lever is in the second position, and wherein the second retractable surface is retractable into the singularizing mechanism when the lever is in the first position and configured to allow the bottom piece of cutlery to release to the first retractable surface when the lever is in the first position.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, further comprising a first retractable surface spring that biases the first retractable surface to extend from the singularizing mechanism and a second retractable surface spring that biases the second retractable surface to at least partially retract into the singularizing mechanism.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the lever is configured to guide the separated piece of cutlery onto the cutlery landing surface from the stack of the cutlery while the separated piece of cutlery is moving under the force of gravity.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the elongated body is configured to pivot between a dispensing position, in which the lever, while in the first position, is configured to guide the separated piece of cutlery onto the cutlery landing surface, and a loading position in which the lever is configured to be a sufficient distance from the cutlery landing surface to allow the stack of the cutlery to be loaded onto the elongated body of the skewer mechanism.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, further comprising a hinge at least partially forming a connection between the elongated body and the chassis, wherein the body pivots on the hinge between the dispensing position and the loading position.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, further comprising a latch mechanism configured to selectively latch the elongated body in the dispensing position and to selectively latch the skewer mechanism in the loading position.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the first retractable surface, while in the loading position, is configured to at least partially retract into the skewer mechanism as the stack of cutlery is moved over the first retractable surface to allow the stack of the cutlery to be moved toward a first end of the body, and configured to pivot outward and away from the skewer mechanism to maintain the stack of the cutlery on the elongated body after the cutlery is loaded.
A cutlery dispensing assembly configured to dispense at least two pieces of cutlery, comprising: a chassis comprising a backbone, an upper support frame located at an upper end of the backbone, and a base located at a lower end of the backbone; a cutlery landing surface connected to the chassis between the upper support frame and the base; and a skewer mechanism disposed on the chassis and configured to contain a stack of the cutlery, wherein the stack of the cutlery comprises a bottom piece of cutlery and each piece of cutlery in the stack of the cutlery has an opening through which the skewer mechanism is configured to pass, the skewer mechanism comprising: an elongated body having a first end and a second end, wherein the first end is connected to the chassis, and the second end is configured to pass through the opening of each piece of cutlery in the stack of the cutlery; a lever disposed on the second end of the body, the lever configured to move between a first position in which the lever is configured to retain a separated piece of cutlery on the cutlery landing surface, wherein the bottom piece of cutlery becomes the separated piece of cutlery after it has been separated from the stack of the cutlery, and a second position in which the lever is configured to release the separated piece of cutlery from the cutlery landing surface to a user; and a singularizing mechanism configured to separate the bottom piece of cutlery from the stack of the cutlery in response to movement of the lever between the first position and the second position.
The cutlery dispensing assembly according to the preceding paragraph, wherein the lever is configured to move from the first position to the second position upon removal of the separated piece of cutlery from the cutlery landing surface.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the singularizing mechanism further comprises: at least one first retractable surface, wherein the first retractable surface is extended from the singularizing mechanism when the lever is in the first position and configured to restrict the bottom piece of cutlery from separating from the stack of the cutlery when the lever is in the first position and the first retractable surface is retracted into the singularizing mechanism when the lever is in the second position and configured to allow the bottom piece of cutlery to fall from the stack of the cutlery when the lever is in the second position; and at least one second retractable surface, wherein the second retractable surface is extended from the singularizing mechanism when the lever is in the second position and configured to restrict the bottom piece of cutlery from moving past the second retractable surface when the lever is in the second position and the second retractable surface is retracted into the singularizing mechanism when the lever is in the first position and configured to allow the bottom piece of cutlery to fall to the first retractable surface when the lever is in the first position.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, further comprising a first retractable surface spring that biases the first retractable surface to extend from the singularizing mechanism and a second retractable surface spring that biases the second retractable surface to at least partially retract into the singularizing mechanism.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the lever is configured to guide the separated piece of cutlery onto the cutlery landing surface from the stack of the cutlery while the separated next piece of cutlery is moving under the force of gravity.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the body is configured to pivot between a dispensing position, in which the lever, while in the first position, is configured to guide the separated piece of cutlery onto the cutlery landing surface, and a loading position in which the lever is configured to be a sufficient distance from the cutlery landing surface to allow the stack of the cutlery to be introduced onto the body of the skewer mechanism.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, further comprising: a hinge at least partially forming the connection between the backbone and the upper support frame, and wherein the body pivots on the hinge between the dispensing position and the loading position, and a latch mechanism configured to selectively latch the body in the dispensing position and to selectively latch the skewer mechanism in the loading position.
The cutlery dispensing assembly according to any one or more of the preceding paragraphs, wherein the body is configured to pivot between a dispensing position, in which the lever, while in the first position, is configured to guide the separated piece of cutlery onto the cutlery landing surface, and a loading position in which the lever is configured to be a sufficient distance from the cutlery landing surface to allow the stack of the cutlery to be introduced onto the body of the skewer mechanism, and wherein the first retractable surface, while in the loading position, is configured to at least partially retract into the skewer mechanism as the stack of cutlery is moved over the first retractable surface to allow the stack of the cutlery to be moved toward a first end of the body, and configured to extend outward and away from the skewer mechanism to maintain the stack of the cutlery on the elongated body after the cutlery is loaded.
Certain embodiments and features have been described using a set of numerical upper limits and a set of numerical lower limits. It should be appreciated that ranges including the combination of any two values, e.g., the combination of any lower value with any upper value, the combination of any two lower values, and/or the combination of any two upper values are contemplated unless otherwise indicated. Certain lower limits, upper limits and ranges appear in one or more claims below. All numerical values are “about” or “approximately” the indicated value, and take into account experimental error and variations that would be expected by a person having ordinary skill in the art.
Various terms have been defined above. To the extent a term used in a claim is not defined above, it should be given the broadest definition persons in the pertinent art have given that term as reflected in at least one printed publication or issued patent. Furthermore, all patents, test procedures, and other documents cited in this application are fully incorporated by reference to the extent such disclosure is not inconsistent with this application and for all jurisdictions in which such incorporation is permitted.
While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
This application claims the benefit of and priority to U.S. Provisional Application No. 62/621,541, filed on Jan. 24, 2018, and entitled “CUTLERY DISPENSING ASSEMBLIES AND METHODS”, the contents of which are hereby incorporated by reference in its entirety.
Number | Date | Country | |
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62621541 | Jan 2018 | US |