Information
-
Patent Grant
-
6520701
-
Patent Number
6,520,701
-
Date Filed
Thursday, December 7, 200024 years ago
-
Date Issued
Tuesday, February 18, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Hirshfeld; Andrew H.
- Williams; Kevin D.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 400 621
- 400 593
- 101 224
- 101 226
- 101 227
- 083 455
- 083 614
- 083 446
- 083 454
- 083 648
- 083 452
- 083 448
- 083 449
-
International Classifications
-
Abstract
A cutter device includes at least one stationary blade, which has a stationary blade cutting edge extending crosswise to a recording sheet. At least one movable blade moves in contact with the stationary blade cutting edge to cut the recording sheet. A stopper plate prevents the recording sheet from being moved by the movable blade while the movable blade cuts the recording sheet. In a preferred embodiment, the stopper plate is shiftable between a stopper position and a retracted position, and when in the stopper position, contacts a side edge of the recording sheet, and when in the retracted position, is away from the side edge.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a cutter device and a printer having the same, and more particularly, relates to a cutter device and a printer having the same, capable of neatly treating dust created by cutting sheet material.
2. Description Related to the Prior Art
A color thermal printer is a device according to three-color frame-sequential recording. A recording sheet is fed in a feeding direction as either one of forward and backward directions. During the feeding, one thermal head records three-color images to the recording sheet.
In the thermal printer, a capstan roller and a pinch roller nip the recording sheet and feed the recording sheet in forward and backward directions while the capstan roller is driven. A thermal head thermally prints an image one color after another while the recording sheet is fed in either of the directions. To stabilize the thermal printing, a recording region is defined in the recording sheet with a smaller size for recording of the image. There occur margins about the recording region. On the other hand, marginless prints are widely used in the field of the silver halide photograph. It is conceivable in the thermal recording for prints not to have the margins. Therefore, it is necessary to cut the margins away from the recording region.
To cut the margins, it is possible to use a front and rear margin cutter unit or a slitter for cutting away lateral margins.
JP-A 7-107228 discloses an example of the front and rear margin cutter unit, which includes a movable blade and a stationary blade between which a path for the recording sheet is disposed. The movable blade is moved in a cutting direction which is perpendicular to the feeding direction of the recording sheet. The stationary blade has a plate shape and has a straight cutting edge extending in the cutting direction. The movable blade moves in contact with the stationary blade to cut the recording sheet in the cutting direction.
In the front and rear margin cutter unit of the document above, the movable blade moves in the cutting direction. If the recording sheet should move in the cutting direction even to a small extent, straight cutting is impossible. A side edge to be cut finally is likely to be squeezed between the movable blade and the stationary blade and to move with the movable blade. When the movable blade returns to the initial position, dust from the margin drops, and may be scattered on a lower surface of the thermal printer. Scattered dust, if cutting is repeated, is likely to influence various mechanisms in the thermal printer.
SUMMARY OF THE INVENTION
In view of the foregoing problems, an object of the present invention is to provide a cutter device and a printer having the same, capable of reliable cutting operation without failure, and neatly treating dust created by the cutting operation.
In order to achieve the above and other objects and advantages of this invention, a cutter device includes at least one stationary blade having a stationary blade cutting edge extending crosswise to sheet material. At least one movable blade moves in contact with the stationary blade cutting edge to cut the sheet material. A retention mechanism prevents the sheet material from being moved by the movable blade while the movable blade cuts the sheet material.
Furthermore, a moving mechanism moves the movable blade forwards along the stationary blade cutting edge from an initial position to a shifted position, and then moves the movable blade backwards from the shifted position to the initial position to cause the movable blade to stand by.
The retention mechanism includes a stopper plate, disposed close to the shifted position of the movable blade, for contacting a side edge of the sheet material to prevent the sheet material from moving.
Furthermore, a guide member has at least one portion opposed to the sheet material, and is provided with the stopper plate projecting therefrom, for guiding the sheet material being fed in a position downstream or upstream from the stationary and movable blades.
Furthermore, a shifter mechanism causes the guide member to shift the stopper plate between first and second positions. The stopper plate, when in the first position, contacts the side edge, and when in the second position, is away from the side edge.
The movable blade is disposed away from the sheet material when in the initial position, and reaches the sheet material to start cutting when moved from the initial position to a cutting starting position. The shifter mechanism moves the stopper plate to the first position before the movable blade is moved from the initial position to the cutting starting position, and keeps the stopper plate in the first position while the movable blade is between the cutting starting position and the shifted position.
Furthermore, a blade holder supports the movable blade and is moved by the moving mechanism.
The shifter mechanism includes a first engaging portion formed with the guide member. A second engaging portion is formed with the blade holder, for setting the stopper plate in the first position by pushing the first engaging portion.
The moving mechanism includes a cutter motor for rotating in one direction. An endless belt or chain has first and second portions extending substantially in parallel with each other, and is turned by the cutter motor. A clutch is connected between the belt or chain and the blade holder, for causing the blade holder to move forwards by transmitting movement of the first portion thereto, and to move backwards by transmitting movement of the second portion thereto.
The moving mechanism includes a cutter motor for moving forwards the blade holder by rotating forwards, and for moving backwards the blade holder by rotating backwards.
The movable blade is a rotatable circular blade.
The sheet material is a recording sheet, and includes a recording region adapted to image recording. At least first and second margin regions are positioned downstream and upstream from the recording region in a feeding direction crosswise to the stationary blade cutting edge. The at least one movable blade cuts the first or second margin region away from the recording region.
The at least one movable blade is first and second movable blades, and the at least one stationary blade is first and second stationary blades. Front and rear margin cutters are arranged in the feeding direction, for cutting respectively the first and second margin regions from the recording region, the front margin cutter including the first movable blade and the first stationary blade, the rear margin cutter including the second movable blade and the second stationary blade. The retention mechanism is arranged between the front and rear margin cutters, and operates while the front margin cutter is actuated or while the rear margin cutter is actuated.
Furthermore, a feeder feeds the sheet material in the feeding direction. A controller controls the feeder to position the first and second margin regions at respectively the first and second stationary blades in actuation of the front and rear margin cutters.
Furthermore, a dust receiver chamber is disposed substantially under the at least one stationary blade, for receiving the first or second margin region cut away from the recording region.
In a preferred embodiment, a printer is provided for image recording to a recording sheet, the recording sheet including a recording region adapted to image recording, and at least first and second margin regions positioned downstream and upstream from the recording region in a feeding direction. In the printer, at least one stationary blade has a stationary blade cutting edge extending crosswise to the feeding direction. At least one movable blade moves in contact with the stationary blade cutting edge to cut the first or second margin region away from the recording region. A retention mechanism prevents the recording sheet from being moved by the movable blade while the movable blade cuts away the first or second margin region.
BRIEF DESCRIPTION OF THE DRAWINGS
The above objects and advantages of the present invention will become more apparent from the following detailed description when read in connection with the accompanying drawings, in which:
FIG. 1
is a vertical section illustrating a color thermal printer of the invention;
FIG. 2
is an explanatory view illustrating an image recorder in the thermal printer;
FIG. 3
is a block diagram illustrating a cutter device;
FIG. 4
is a perspective illustrating the cutter device;
FIG. 5
is a perspective illustrating a moving unit in the cutter device;
FIG. 6
is a perspective illustrating front and rear margin cutters in the cutter device;
FIG. 7
is a cross section illustrating the front and rear margin cutters with a blade holder;
FIG. 8
is an exploded perspective illustrating the blade holder with a blade holder driver;
FIG. 9
is an explanatory view in plan illustrating the blade holder driver operating for backward movement;
FIG. 10
is an explanatory view in plan illustrating the blade holder driver operating for forward movement;
FIG. 11
is a perspective illustrating a guide plate with a stopper plate;
FIG. 12
is an explanatory view in section illustrating cutting of a margin in the front and rear margin cutters;
FIG. 13
is an explanatory view in plan illustrating the front and rear margin cutters;
FIG. 14
is an exploded perspective illustrating a slitter unit;
FIG. 15
is a front elevation, partially cutaway, illustrating the front and rear margin cutters;
FIG. 16
is a front elevation, partially cutaway, illustrating the same as
FIG. 15
but in which the rotary blades are ready to slit;
FIG. 17
is an exploded perspective illustrating an upper roller and an upper rotary blade; and
FIG. 18
is a block diagram illustrating another preferred embodiment with circuits for moving the blade holder.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S) OF THE PRESENT INVENTION
In
FIG. 1
, a printer having a cutter device is illustrated. A thermosensitive recording sheet
2
as sheet material is used in the printer, which is changeable over between a margin mode and a marginless mode. In the marginless mode, margins are cut away from the recording sheet
2
. In the margin mode, there is no cutting of margins.
A sheet supply unit
3
supplies the recording sheet
2
in the direction opposite to the arrow in the drawing. A supply path
4
causes the recording sheet
2
to pass to a recording path
5
. An image recorder
12
records an image to the recording sheet
2
, before the recording sheet
2
is fed forwards to a cutting path
6
. A cutter device
14
at the cutting path
6
cuts or slits margins in the recording sheet
2
. An ejection slot
7
ejects the recording sheet
2
from the printer. The supply path
4
and the cutting path
6
are disposed on the right side in the printer as viewed in the drawing, and are branches of the recording path
5
in such a manner that the ejection slot
7
is located over the sheet supply unit
3
. A sheet cassette
10
is mounted in the sheet supply unit
3
. A supply roller
11
in the sheet supply unit
3
supplies an uppermost one of plural recording sheets
2
in the sheet cassette
10
. The cutter device
14
cuts away margins defined about a recording region.
The sheet cassette
10
includes a tray
10
a
and a dust receiver chamber
10
b.
The tray
10
a
receives the recording sheet
2
ejected through the ejection slot
7
. The dust receiver chamber
10
b
is under the tray
10
a,
and receives dust created by the cutter device
14
. A container chamber
10
c
is formed inside the printer. The dust receiver chamber
10
b
is contained in the printer when set in the container chamber
10
c.
The image recorder
12
is structured for color thermal recording of a full-color image according to three-color frame-sequential recording. In
FIG. 2
, a thermal head
15
and a platen roller
16
are positioned upstream from the recording path
5
. A heating element array
15
a constitutes the thermal head
15
, and includes numerous linearly arranged heating elements. The thermal head
15
is pivotally movable about a pivot
15
b
between first and second positions, and when in the first position, pushes the recording sheet
2
on the platen roller
16
, and when in the second position, is away from the platen roller
16
.
The recording sheet
2
, as well-known in the art, includes a support, and cyan, magenta and yellow thermosensitive coloring layers overlaid thereon in sequence. The yellow coloring layer is positioned the farthest from the support, has the highest heat sensitivity, and develops the yellow color in response to low heat energy. The cyan coloring layer is positioned the deepest on the support, has the lowest heat sensitivity, and develops the cyan color in response to high heat energy. The yellow coloring layer has such fixability that its coloring ability is destroyed upon application of near ultraviolet rays with a wavelength of approximately 420 nm. The magenta coloring layer has the medium heat sensitivity between the highest and lowest, and develops the magenta color in response to medium heat energy, and has such fixability that its coloring ability is destroyed upon application of ultraviolet rays with a wavelength of approximately 365 nm. Note that it is possible for the recording sheet
2
to have four or more coloring layers, for example including a black coloring layer.
Feeder rollers
18
are positioned downstream from the thermal head
15
, and feed the recording sheet
2
. The feeder rollers
18
include a capstan roller
19
and a pinch roller
20
, which is rotatable above the capstan roller
19
. The capstan roller
19
is lower than the recording sheet
2
. A feeder motor
21
drives the capstan roller
19
, and consists of a stepping motor. The pinch roller
20
is movable between positions on and away from the capstan roller
19
. When a position sensor
22
detects a front edge of the recording sheet
2
, the feeder rollers
18
squeeze the recording sheet
2
by pressure of the pinch roller
20
. The capstan roller
19
is driven to rotate to feed the recording sheet
2
in directions A and B, of which the direction A is from the supply to the ejection, and the direction B is from the ejection to the supply.
An encoder
23
is connected with a rotational shaft of the pinch roller
20
, and measures an amount of feeding the recording sheet
2
by detecting the number of rotations made by the pinch roller
20
.
An optical fixer
24
is positioned downstream from the feeder rollers
18
, and includes a yellow fixing lamp
25
, a magenta fixing lamp
26
and a reflector
27
. The yellow fixing lamp
25
emits near ultraviolet rays of which a peak is at a wavelength of 420 nm. The magenta fixing lamp
26
emits ultraviolet rays of which a peak is at a wavelength of 365 nm. The reflector
27
covers the rear of the yellow and magenta fixing lamps
25
and
26
.
In
FIG. 3
, the cutter device
14
includes front and rear margin cutter group
30
, a stopper, a slitter unit
31
, and a moving unit
32
. The front and rear margin cutter group
30
is positioned upstream in the cutter device
14
. The slitter unit
31
is positioned downstream from the front and rear margin cutter group
30
. The moving unit
32
is a drive mechanism for driving the front and rear margin cutter group
30
and the slitter unit
31
by means of a single prime mover. Appearance of the cutter device
14
is depicted in FIG.
4
.
In
FIG. 3
, the front and rear margin cutter group
30
includes a front margin cutter
33
and a rear margin cutter
34
. The front margin cutter
33
cuts the recording sheet
2
along a cutting line extending in its width direction, and cuts away a front margin from a recording region, the front margin being positioned downstream. The rear margin cutter
34
cuts the recording sheet
2
along a cutting line extending in its width direction, and cuts away a rear margin from the recording region, the rear margin being positioned upstream.
The slitter unit
31
is so positioned that the recording sheet
2
from the rear margin cutter
34
is fed to the slitter unit
31
. A slitter/ejector roller set
35
is included in the slitter unit
31
, is driven by the feeder motor
21
, and nips the recording sheet
2
and feeds the same in the forward direction A. The slitter unit
31
slits the recording sheet
2
along cutting lines in the feeding direction, and cuts right and left margins away from the recording sheet
2
about an image recording region.
The moving unit
32
includes a single cutter motor
38
, a clutch
39
, a blade holder driver
40
and a slitter shifter
41
.
The clutch
39
for changing over the transmission transmits rotation to the cutter motor
38
to a selected one of the blade holder driver
40
and the slitter shifter
41
according to a rotational direction of the cutter motor
38
. The blade holder driver
40
converts the rotation of the cutter motor
38
in one direction to straight movement in back and forth directions. The front and rear margin cutter group
30
cuts front and rear margins of the recording sheet
2
by use of the straight movement. The slitter shifter
41
transmits rotation of the cutter motor
38
in the second direction to the slitter unit
31
.
The front margin cutter
33
includes a first stationary blade
44
and a first circular blade
45
as movable blade. The rear margin cutter
34
is positioned downstream from the front margin cutter
33
, and includes a second stationary blade
46
and a second circular blade
47
as movable blade. A blade holder
48
supports the first and second circular blades
45
and
47
, and moves those together when slid by the blade holder driver
40
back and forth in the width direction of the recording sheet
2
. In the present embodiment, the first and second circular blades
45
and
47
are disposed under the cutting path
6
. The first and second stationary blades
44
and
46
are disposed above the cutting path
6
.
A pair of position sensors
50
and
51
are disposed in the cutting path
6
. The position sensor
50
detects a rear end of the recording sheet
2
. Upon detection of the recording sheet
2
at the position sensor
50
, a position designated for cutting at the rear margin is controlled to set in a position of the second circular blade
47
. At the same time, the recording sheet
2
does not exist in a position of the first circular blade
45
for front margin cutting.
The position sensor
51
detects a front edge of the recording sheet
2
. In response to the detection, a cutting position for a front margin of the recording sheet
2
is set at the first circular blade
45
. Now, the recording sheet
2
does not exist in a position of the second circular blade
47
which will operate for cutting a rear margin.
A controller
52
controls the feeder motor
21
in response to a signal from the position sensor
51
. At first, the controller
52
drives the feeder motor
21
to feed the recording sheet
2
in the forward direction A, and also monitors the position sensor
51
. When the position sensor
51
detects the front edge of the recording sheet
2
, the controller
52
discontinues driving the feeder motor
21
. For cutting the rear margin, the position sensor
50
is monitored. When the position sensor
50
detects the rear edge of the recording sheet
2
, the controller
52
discontinues driving the feeder motor
21
.
Note that a printing button
54
and a margin mode selector switch
55
are connected with the controller
52
, and operable externally in outer surfaces of the printer. The margin mode selector switch
55
is operable for designating one of the margin mode and marginless mode, to determine either cutting margins away from the recording sheet
2
or no cutting of margins.
In
FIG. 5
, the clutch
39
is constituted by a planetary gear mechanism
57
, a first transmission mechanism
58
and a second transmission mechanism
59
. Each of the first and second transmission mechanisms
58
and
59
includes trains of gears, belts and the like. In the planetary gear mechanism
57
, a sun gear
60
is rotated by rotation of the cutter motor
38
. A planet gear
61
rotates about the sun gear
60
, and comes in mesh with a selected one of an input gear
58
a
in the first transmission mechanism
58
and an input gear
59
a
of the second transmission mechanism
59
. Thus, the first and second transmission mechanisms
58
and
59
are selectively driven according to the rotational direction of the cutter motor
38
. A term of the forward rotational direction is herein used to designate a rotating direction of the cutter motor
38
to transmit rotation to the second transmission mechanism
59
. A term of the backward rotational direction is herein used to designate a rotating direction of the cutter motor
38
to transmit rotation to the first transmission mechanism
58
.
In
FIGS. 6 and 7
, the blade holder
48
is so oriented that the open space in its channel shape is directed downwards. The blade holder
48
is guided by guiding means movably in the width direction of the recording sheet
2
. The guiding means includes leg portions
65
and
66
and holder guide rails
67
and
68
. The leg portions
65
and
66
are fixed on sides of the blade holder
48
and have an L shape as viewed in cross section. The holder guide rails
67
and
68
are engaged with the leg portions
65
and
66
. An L-plate
69
supports the holder guide rail
67
secured thereto. Also, an L-plate
70
is positioned upstream from the L-plate
69
, and supports the holder guide rail
68
secured thereto. A top plate
71
is an element to which the L-plates
69
and
70
are secured. Shorter segments included in the L-plates
69
and
70
have edges which constitute respectively the first and second stationary blades
44
and
46
. The cutting edges of the first and second stationary blades
44
and
46
are opposed to each other.
A pair of support plates
73
and
74
are included in the blade holder
48
to project toward a position under the cutting path
6
. The second circular blade
47
is supported on the support plate
73
in a rotatable manner. The first circular blade
45
is supported on the support plate
74
in a rotatable manner. Protectors
75
and
76
are secured to the support plates
73
and
74
and cover the first and second circular blades
45
and
47
.
The first and second circular blades
45
and
47
are caused by springs
72
to contact the cutting edges of the first and second stationary blades
44
and
46
. There are cutouts
77
formed in the support plates
73
and
74
. Cutouts
78
are formed in the protectors
75
and
76
. As is not illustrated in the drawings, the cutouts
77
and
78
have shapes open in the direction of the forward movement of the blade holder
48
. The first and second circular blades
45
and
47
cut the recording sheet
2
with the first and second stationary blades
44
and
46
in spaces inside the cutouts
77
and
78
.
An opening
80
is formed in the top plate
71
for uncovering a top face of the blade holder
48
. The opening
80
has a length enough for allowing the blade holder
48
to move, and also keeps the blade holder
48
positioned inside the top plate
71
. First and second position detector switches
81
and
82
are secured to the top plate
71
and arranged at an interval in the width direction of the recording sheet
2
. The first and second position detector switches
81
and
82
have shiftable segments projecting in a moving path of the blade holder
48
. The first position detector switch
81
detects movement of the blade holder
48
to the initial position where the blade holder
48
allows the recording sheet
2
to pass, and sends the controller
52
a signal representing a positioned state of the blade holder
48
. The second position detector switch
82
detects a state of overrunning of the blade holder
48
from the shifted position, and sends the controller
52
a signal for urgently discontinuing rotation of the cutter motor
38
. The controller
52
controls rotation of the cutter motor
38
in response to signals from the first and second position detector switches
81
and
82
.
The blade holder driver
40
includes belt pulleys
84
and
85
, a toothed belt
86
, resilient clutch claws
87
and
88
, a driven wheel
89
, a belt guide frame
90
and stoppers
80
a
and
80
b.
See FIG.
8
. The driven wheel
89
and the clutch claws
87
and
88
constitute a clutch. The belt pulleys
84
and
85
are arranged in the width direction of the recording sheet
2
. The toothed belt
86
is engaged with peripheral edges of the belt pulleys
84
and
85
, and extends substantially straight. The toothed belt
86
passes through a U-shaped space in the blade holder
48
. The belt pulley
84
is driven by the input gear
59
a
of the second transmission mechanism
59
described with FIG.
5
. Thus, the belt pulleys
84
and
85
turn the toothed belt
86
in a single predetermined direction.
A shaft
91
projects from the blade holder
48
, and supports the driven wheel
89
in a rotatable manner. A toothed sector portion
89
a
in the clutch is ready to be meshed with one of first and second belt portions
86
a
and
86
b
of the toothed belt
86
for forward and backward movement. The belt guide frame
90
has a channel shape as viewed in cross section, and is positioned fixedly on the shaft
91
to surround the driven wheel
89
. The belt guide frame
90
keeps the driven wheel
89
from dropping away in an axial direction. A pair of edge walls
90
a
and
90
b
of the belt guide frame
90
keep each of the first and second belt portions
86
a
and
86
b
engaged with the toothed sector portion
89
a
without slip or disorder.
It is noted that the toothed belt
86
may be any type of endless loop-shaped device, for example a timing belt, a chain, a belt with projections arranged at a long interval, and the like. If a chain is used, the toothed sector portion
89
a
in the driven wheel
89
may be a sector portion with sprocket teeth.
A pair of blocking claws
89
b
and
89
c
project from one of flat surfaces of the driven wheel
89
, and are rotationally symmetrical to each other with reference to the shaft
91
. When the driven wheel
89
comes in mesh with one of the first and second belt portions
86
a
and
86
b,
the blocking claws
89
b
and
89
c
become engaged with the clutch claws
87
and
88
. The clutch claws
87
and
88
are on a surface to be opposed to the blocking claws
89
b
and
89
c.
Cooperation of the clutch claws
87
and
88
with the blocking claws
89
b
and
89
c
of the driven wheel
89
transmits movement of the first or second belt portion
86
a
or
86
b
to the blade holder
48
. Thus, the blade holder
48
moves back and forth between an initial position short of one lateral edge of the recording sheet
2
and a shifted position beyond a remaining lateral edge of the recording sheet
2
on the opposite side.
The clutch claws
87
and
88
are deformed resiliently if load occurs in movement of the blade holder
48
, and become disengaged from the blocking claws
89
b
and
89
c.
Upon the disengagement, the driven wheel
89
is rotated by movement of the toothed sector portion
89
a
with one of the two portions of the toothed belt
86
. See
FIGS. 9 and 10
. When the toothed sector portion
89
a
becomes meshed with the remaining one of the two portions of the toothed belt
86
, the clutch claws
87
and
88
become engaged again with the blocking claws
89
b
and
89
c.
Thus, the blade holder
48
moves in a direction reverse to that before.
The stoppers
80
a
and
80
b
are defined by the inside of the opening
80
in the top plate
71
, and arranged in the width direction of the recording sheet
2
. The blade holder
48
, when in the initial position, contacts the stopper
80
a,
and when in the shifted position, contacts the stopper
80
b.
The clutch claws
87
and
88
are deformed also when the blade holder
48
contacts each one of the stoppers
80
a
and
80
b,
and become disengaged from the blocking claws
89
b
and
89
c.
The clutch claws
87
and
88
remain undeformed even with load during operation of one of the first and second circular blades
45
and
47
cutting the recording sheet
2
, but are deformed resiliently if load of one of the first and second circular blades
45
and
47
becomes higher than reference load in the normal cutting. Therefore, the blade holder
48
is returned to the initial position upon detection of load higher than the reference load.
If the recording sheet
2
should be stopped in an incorrect position at the time of cutting a front or rear margin, the recording sheet
2
is likely to lie on both cutting lines of the first and second circular blades
45
and
47
. As the first and second circular blades
45
and
47
move together, the recording sheet
2
may be cut erroneously by the first and second circular blades
45
and
47
simultaneously. In the present embodiment, however, load occurs upon movement of the blade holder
48
at an amount over than a reference load when the first and second circular blades
45
and
47
start cutting the recording sheet
2
simultaneously. Then the blade holder
48
is controlled immediately to return to the initial position. Thus, the above-described problem is prevented.
Also, the blade holder
48
is immediately returned to the initial position when an extremely great number of recording sheets are cut, or when the at least one of the first and second circular blades
45
and
47
is damaged for any reason. It is possible to prevent jamming of the recording sheet
2
or other difficulties due to problems with the first and second circular blades
45
and
47
.
Upon occurrence of those problems, the blade holder
48
returns to the initial position in a shorter time than upon moving of the blade holder
48
back and forth. In consideration of this, the controller
52
measures time points of opening and closing the first position detector switch
81
for detecting the initial position, to obtain a length of the time between the time points. The length of the time is compared with a reference value to judge whether the cutting is proper or not. If impropriety is detected, then the slitting and rear margin cutting are suppressed, and the feeder motor
21
and the cutter motor
38
are controlled to eject the recording sheet
2
. Therefore, jamming of the recording sheet
2
due to failure in the cutting operation can be avoided in the printer.
A stopper mechanism is provided in the front and rear margin cutter group
30
, and stops one of lateral edges of the recording sheet
2
disposed downstream in the cutting direction of the front and rear margin cutter group
30
, for the purpose of causing margin dust to fall neatly into the dust receiver chamber
10
b.
In
FIGS. 7
,
11
and
13
, the stopper mechanism is constituted by a stopper plate
93
, a guide plate
94
and the like. The guide plate
94
is disposed between the first and second circular blades
45
and
47
and higher than the path of the recording sheet
2
, and has a V-shape as viewed in the width direction of the recording sheet
2
. One guide plate portion
94
a
of the guide plate
94
is provided with the stopper plate
93
.
Support plate segments
94
c
are formed with the guide plate
94
and disposed beside the recording sheet
2
in its width direction. Support shafts
95
are disposed to project from the top plate
71
, and support the support plate segments
94
c
in a rotatable manner. The guide plate
94
is kept rotatable between a first position and a second position, and when in the first position, sets the stopper plate
93
in a position of the feeding surface of the recording sheet
2
, and when in the second position, sets the stopper plate
93
away from the feeding surface of the recording sheet
2
. A spring
96
biases the guide plate
94
toward the second position. A stopper
97
or pin projects from the top plate
71
, receives one of the support plate segments
94
c
and defines the second position of the guide plate
94
. The guide plate
94
allows passage of the recording sheet
2
when in the second position.
A guide plate segment
94
b
of the guide plate
94
is provided with an engaging portion
94
d,
which constitutes a shifter mechanism. An engaging portion
98
in the shifter mechanism is formed with the blade holder
48
, and engageable with the engaging portion
94
d.
See FIG.
7
. When the blade holder
48
is moved forwards, the engaging portion
98
becomes engaged with the engaging portion
94
d.
Thus, the guide plate
94
rotates to the stopper position against the bias of the spring
96
. The engaging portion
98
has an inclined surface directed in the forward direction, to smooth a swing of the guide plate
94
. The stopper plate
93
comes in contact with a lateral edge of the recording sheet
2
in cutting of the front and rear margin cutter group
30
when the guide plate
94
is in the stopper position.
The length of the engaging portion
94
d
in the width direction of the recording sheet
2
is slightly smaller than a moving distance of the blade holder
48
in the forward movement. Thus, the engaging portion
98
does not become engaged with the engaging portion
94
d
when the blade holder
48
is in the initial position. The engaging portion
98
, when moved from the initial position to a small extent, becomes engaged with the engaging portion
94
d
before the first or second circular blade
45
or
47
starts cutting the recording sheet
2
. The engagement of the engaging portion
98
with the engaging portion
94
d
continues until the blade holder
48
is moved back again to the initial position.
In
FIGS. 14-16
, the slitter unit
31
includes the slitter/ejector roller set
35
, slitters
100
and
101
and a shifter mechanism
102
. The slitters
100
and
101
slit the recording sheet
2
in the feeding direction to cut lateral margins away. The shifter mechanism
102
moves the slitters
100
and
101
in the width direction of the recording sheet
2
. The shifter mechanism
102
shifts the slitters
100
and
101
between a first position for cutting the recording sheet
2
and a second position for allowing the recording sheet
2
to pass. The slitter/ejector roller set
35
includes an upper roller
103
and a lower roller
104
, which nip the recording sheet
2
and send the same toward the ejection slot
7
. The upper roller
103
is constituted by an upper roller shaft
105
and two roller elements
106
and
107
. The upper roller shaft
105
extends in the width direction of the recording sheet
2
. The roller elements
106
and
107
are fixedly disposed on the upper roller shaft
105
at a predetermined interval.
The lower roller
104
includes a lower roller shaft
108
and roller elements
109
and
110
. The lower roller shaft
108
extends in parallel with the width direction of the recording sheet
2
. The roller elements
109
and
110
are fixed on the lower roller shaft
108
and disposed to contact respectively the roller elements
106
and
107
. Gears
111
and
112
are fixedly secured to ends of the roller shafts
105
and
108
. As rotation of the feeder motor
21
is transmitted to the gear
111
, the gears
111
and
112
rotate the roller shafts
105
and
108
. Note that the slitters
100
and
101
are disposed symmetrically with each other with reference to a central line of the cutting path
6
in the width direction of the recording sheet
2
. Also, the roller element
107
is symmetrical with the roller element
106
. The roller element
110
is symmetrical with the roller element
109
.
The slitter
100
is constituted by an upper rotary blade
115
and a lower rotary blade
116
. The slitter
101
is constituted by an upper rotary blade
117
and a lower rotary blade
118
. The lower rotary blades
116
and
118
are coaxial with the lower roller shaft
108
, fixed on outer sides of the roller elements
109
and
110
, and rotate with the lower roller shaft
108
. An interval L
1
in
FIG. 15
between the lower rotary blades
116
and
118
is predetermined equal to or slightly smaller than a width of the recording region.
The upper rotary blades
115
and
117
are moved by the shifter mechanism
102
between first and second positions, and when in the first position, contact the lower rotary blades
116
and
118
, and when in the second position, retreat in a manner flush with or away from lateral edges of the recording sheet
2
. The shifter mechanism
102
has elements including blade sliding sleeves
120
and
121
, guide brackets
122
and
123
, and a cam mechanism, which moves the guide brackets
122
and
123
in a linked manner.
The upper rotary blades
115
and
117
are secured to the blade sliding sleeves
120
and
121
. As the blade sliding sleeve
121
is structurally equal to the blade sliding sleeve
120
, the blade sliding sleeve
120
is mainly described. In
FIG. 17
, guide grooves
120
a
are formed in the blade sliding sleeve
120
to extend in parallel with the upper roller shaft
105
, and arranged at a phase difference of half a rotation. A guide pin
119
is inserted in the guide grooves
120
a.
A hole
105
a
is formed in the upper roller shaft
105
. An end of the guide pin
119
is inserted in one of the guide grooves
120
a,
the hole
105
a
and the remainder of the guide grooves
120
a.
Thus, the blade sliding sleeve
120
is kept movable in an axial direction of the upper roller shaft
105
, and also rotatable together with the upper roller shaft
105
.
The blade sliding sleeves
120
and
121
are supported by the guide brackets
122
and
123
. A coil spring
129
is inserted between the blade sliding sleeve
120
and the guide bracket
122
and also between the blade sliding sleeve
121
and the guide bracket
123
. The coil spring
129
biases the guide bracket
122
away from the blade sliding sleeve
120
in the axial direction of the upper roller shaft
105
. Also, the guide bracket
123
is biased away from the blade sliding sleeve
121
in the axial direction.
The guide bracket
122
has first and second ends. The first end supports the blade sliding sleeve
120
. A first cam pin
124
is provided in the second end. The guide bracket
123
also has a first end for supporting the blade sliding sleeve
121
and a second end provided with a second cam pin
125
. The guide brackets
122
and
123
support the blade sliding sleeves
120
and
121
in a rotatable manner and with a small play in an axial direction of the upper roller shaft
105
.
A cutter chassis
126
supports axial ends of the upper and lower rollers
103
and
104
. There are rectilinear guide slots
127
and
128
formed in the cutter chassis
126
, for keeping the first and second cam pins
124
and
125
movable in the width direction of the recording sheet
2
.
A cam disk
130
constitutes a shifter mechanism, has an elliptical shape. A shaft
131
is fixedly secured to the cam disk
130
. An elliptical cam groove
132
is formed in the cam disk
130
, and receives the first and second cam pins
124
and
125
. A gear
134
is secured to the shaft
131
. Rotation of the input gear
58
a
, which has been described with
FIG. 5
, is transmitted to the gear
134
. The cam disk
130
rotates in one direction, and causes the first and second cam pins
124
and
125
to move the guide brackets
122
and
123
in the width direction of the recording sheet
2
together. As the guide brackets
122
and
123
support the blade sliding sleeves
120
and
121
, the upper rotary blades
115
and
117
move between the slitting position and retracted position. In the retracted position, an interval L
2
between the upper rotary blades
115
and
117
in
FIG. 15
is equal to or slightly greater than the width of the recording sheet
2
.
The elliptical cam groove
132
has such a shape as to move the upper rotary blades
115
and
117
alternately between first and second positions at each time of a ¼ rotation of the cam disk
130
. A phase detector mechanism is associated with the cam disk
130
for detection of a change of a phase of the cam disk
130
by a ¼ rotation. The phase detector mechanism is constituted by a phase detector switch
135
and four projections
136
. The projections
136
are disposed on a top of the cam disk
130
, and shaped to project radially away from a rotational axis of the cam disk
130
. Each time that the cam disk
130
makes a ¼ rotation, one of the projections
136
turns on the phase detector switch
135
. A signal from the phase detector switch
135
is sent to the controller
52
.
The controller
52
receives a mode signal generated by the margin mode selector switch
55
to set one of the margin mode and the marginless mode. If the marginless mode is selected, the controller
52
drives the cutter motor
38
backwards, and rotates the cam disk
130
in one direction. While the cutter motor
38
is driven, an output from the phase detector switch
135
is monitored. When the controller
52
receives an ON signal generated by the phase detector switch
135
, then the controller
52
discontinues driving the cutter motor
38
.
In
FIG. 14
, dust separators
150
are secured to the guide brackets
122
and
123
, and guide margin dust
2
b
and
2
c
from the cutting path
6
to the dust receiver chamber
10
b
after slitting in the slitters
100
and
101
.
The operation of the above embodiment is described now. When the printer is initialized, the thermal head
15
is positioned away from the platen roller
16
. The pinch roller
20
in the feeder rollers
18
is set away from the capstan roller
19
.
The blade holder
48
in the front and rear margin cutter group
30
is in the initial position, so the first and second circular blades
45
and
47
do not block passage of the recording sheet
2
. Also, the guide plate
94
is in the retracted position. The upper rotary blades
115
and
117
in the slitter unit
31
are in the retracted position where those retreat at the lateral edges of
2
or retreat outside the lateral edges of the recording sheet
2
.
Before the printing is started, the margin mode selector switch
55
is operated to input one of the margin mode and marginless mode. The printing button
54
is operated after the mode selection, before the controller
52
causes supply of the recording sheet
2
. The recording sheet
2
is fed from the sheet supply unit
3
toward the thermal head
15
.
The recording sheet
2
is fed in a state oriented to set a recording surface downwards in FIG.
2
. The recording sheet
2
moves in the backward direction B, is passed between the capstan roller
19
and the pinch roller
20
in the feeder rollers
18
, and then passed between the thermal head
15
and the platen roller
16
. A rear edge of the recording sheet
2
, as viewed with reference to the backward direction B, is detected by the position sensor
22
. Responsively, driving of the feeder motor
21
is discontinued. The pinch roller
20
is shifted to a position to contact the capstan roller
19
. Those squeeze the recording sheet
2
.
After the feeder rollers
18
are shifted for nipping, the thermal head
15
is moved to the printing position. Then the feeder motor
21
is driven to rotate the capstan roller
19
. The recording sheet
2
is fed in the forward direction A of feeding.
During the feeding, the controller
52
monitors data of a feeding amount obtained from the encoder
23
. When a front edge of a recording region is detected to lie in a position of the thermal head
15
, the controller
52
drives the thermal head
15
to record yellow to the recording region in the recording sheet
2
one line after another. In the thermal recording, the yellow fixing lamp
25
in the fixer
24
is turned on to fix the yellow coloring layer optically after recording.
When the yellow recording is completed, the thermal head
15
is shifted to the retracted position. The recording sheet
2
is fed in the backward direction B until the position sensor
22
detects the rear edge as viewed in the backward direction B. Again, the recording sheet
2
is fed in the forward direction A. The thermal head
15
is shifted to the printing position while the recording sheet
2
is fed. The thermal head
15
records magenta to the recording region. Also, the magenta fixing lamp
26
is driven to fix the magenta coloring layer photochemically.
When the magenta recording is completed, a cyan image is recorded in a similar manner. During the cyan recording, the magenta fixing lamp
26
is turned on to bleach unrecorded regions.
When the cyan recording is completed, a full-color image is recorded in the recording region according to the three-color frame-sequential recording. After this, the feeder rollers
18
feed the recording sheet
2
to the cutter device
14
.
Before the feeding, the controller
52
controls the slitter unit
31
to set the upper rotary blades
115
and
117
in the slitting position. For this control, the cutter motor
38
is driven to rotate in a backward direction. Rotation of the cutter motor
38
is transmitted by the first transmission mechanism
58
to the shaft
131
, and then to the cam disk
130
. The cam disk
130
rotates in one predetermined direction. The first and second cam pins
124
and
125
engaged with the elliptical cam groove
132
are moved by movement of intersection points between the elliptical cam groove
132
and the guide slots
127
and
128
. Then the guide brackets
122
and
123
are shifted. The shift of the guide brackets
122
and
123
is transmitted to the blade sliding sleeves
120
and
121
.
While the controller
52
drives the cutter motor
38
, the controller
52
monitors an output from the phase detector switch
135
. Upon an ON signal from the phase detector switch
135
, the controller
52
discontinues driving the cutter motor
38
. The guide brackets
122
and
123
are shifted to the slitting position, to cause the upper rotary blades
115
and
117
to contact the lower rotary blades
116
and
118
in the axial direction. The spring
129
keeps the upper rotary blades
115
and
117
in contact with the lower rotary blades
116
and
118
.
The recording sheet
2
is fed to the cutter device
14
depicted in FIG.
3
. When a front edge of the recording sheet
2
is detected by the position sensor
51
, the controller
52
discontinues driving the feeder motor
21
. A line designated for cutting at the front margin of the recording sheet
2
is set in the cutting position of the first circular blade
45
.
Then the cutter motor
38
is rotated in the forward direction. The planet gear
61
comes in mesh with the second transmission mechanism
59
to turn the toothed belt
86
in one direction. As illustrated in
FIG. 9
, the driven wheel
89
is in an initial state with the toothed sector portion
89
a
meshed with the first belt portion
86
a.
The blade holder
48
is moved in the backward direction at first. Upon movement, the blade holder
48
contacts the stopper
80
a
soon on the side of the initial position. Thus, the clutch claws
87
and
88
are resiliently deformed and disengaged from the blocking claws
89
b
and
89
c.
The driven wheel
89
rotates in the counterclockwise direction about the shaft
91
.
The toothed sector portion
89
a
of the driven wheel
89
, as illustrated in
FIG. 10
, is meshed with the second belt portion
86
b.
The blocking claws
89
b
and
89
c
are engaged with the clutch claws
87
and
88
. Thus, the blade holder
48
moves in the forward direction the same as that of the second belt portion
86
b.
The first and second circular blades
45
and
47
are moved together.
The blade holder
48
moving forwards, an inclined surface
98
a
of the engaging portion
98
becomes engaged with the engaging portion
94
d
before the first circular blade
45
contacts the recording sheet
2
. See FIG.
12
. The inclined surface
98
a
pushes the engaging portion
94
d.
Thus, the guide plate
94
swings toward the stopper position against the spring
96
. When the blade holder
48
continues to move, its portion positioned beyond the inclined surface
98
a
becomes engaged with the engaging portion
94
d.
Now, the guide plate
94
is in the stopper position. The stopper plate
93
, as viewed in the width direction of the recording sheet
2
, is flush with a side edge
2
e
of the recording sheet
2
. In
FIG. 13
, the stopper plate
93
contacts, or is close to, the side edge
2
e
of the recording sheet
2
close to a front edge
2
a
of the recording sheet
2
.
The blade holder
48
continuing moving, the first circular blade
45
cuts the recording sheet
2
in the width direction by cooperating with the first stationary blade
44
. Although the first circular blade
45
applies pushing force to the recording sheet
2
in the forward direction for cutting, the stopper plate
93
keeps the recording sheet
2
from moving. Thus, the recording sheet
2
can be cut smoothly. At the end of cutting of the first circular blade
45
, it is likely that the side edge
2
e
of the recording sheet
2
interferes between the first circular blade
45
and the first stationary blade
44
, and that the front margin receives force to move with the first circular blade
45
. However, the stopper plate
93
keeps the front margin from moving. Thus, the recording sheet
2
can be cut reliably. It is to be noted that the second circular blade
47
moves also in the front margin cutting. However, no recording sheet lies in the position of the second circular blade
47
, which does not cut anything.
When the first circular blade
45
cuts away the front margin, dust of a front margin region
2
f
drops into the dust receiver chamber
10
b.
See FIG.
12
. No matter how much dust drops by the repeated cutting of the front margin region
2
f,
a position of this drop can be neatened. The dust can be collected and discarded easily from the dust receiver chamber
10
b.
When the blade holder
48
is in the shifted position, the blade holder
48
contacts the stopper
80
b.
Further movement of the blade holder
48
is blocked to deform the clutch claws
87
and
88
, which are disengaged from the blocking claws
89
b
and
89
c.
Upon the disengagement, the driven wheel
89
in
FIG. 10
rotates in the counterclockwise direction, to mesh the toothed sector portion
89
a
with the first belt portion
86
a.
In
FIG. 9
, the blocking claws
89
b
and
89
c
become again engaged with the clutch claws
87
and
88
, to block rotation of the driven wheel
89
. The blade holder
48
moves in the backward direction from the shifted position to the initial position. Upon the reach to the initial position, the blade holder
48
turns on the first position detector switch
81
. In response to this, the controller
52
stops driving the cutter motor
38
. Cutting of the front margin is completed.
When the blade holder
48
moves back to the initial position, the engaging portion
94
d
is disengaged from the engaging portion
98
. Thus, the guide plate
94
is swung to the retracted position by the force of the spring
96
. Thus, it is possible to prevent interference of the side edge
2
e
of the recording sheet
2
with the stopper plate
93
.
After the front margin cutting, the controller
52
drives the feeder motor
21
to feed the recording sheet
2
in the forward direction A. A front edge of the recording sheet
2
is nipped by the slitter/ejector roller set
35
. Lateral margins are slitted away from the recording sheet
2
by the rotary blades
115
-
118
in the slitter unit
31
. When a rear edge of the recording sheet
2
is detected by the position sensor
50
, the controller
52
discontinues driving the feeder motor
21
. Thus, a target position in the recording sheet
2
for the rear margin is set at the second circular blade
47
. After this, the controller
52
causes the cutter motor
38
to rotate forwards, and causes the blade holder
48
to move forwards and backwards in the manner similar to the above. Thus, the first and second circular blades
45
and
47
move together with the blade holder
48
. In the forward movement, the second circular blade
47
cuts the rear margin from the recording sheet
2
with the second stationary blade
46
. In the meantime, the first circular blade
45
does not cut the recording sheet
2
.
In the course of cutting the rear margin with the second circular blade
47
, the operation is similar to the above. When the blade holder
48
moves from the initial position, the engaging portion
98
pushes the engaging portion
94
d
to swing the guide plate
94
to the stopper position. In
FIG. 13
, the side edge
2
e
of a rear edge
2
d
of the recording sheet
2
indicated by the dotted line is received by the stopper plate
93
. Dust from the rear margin cutting is collectively dropped in the dust receiver chamber
10
b.
In the present embodiment, the front and rear margin cutters
33
and
34
are arranged close to each other in the feeding direction. Dust created by the front and rear margin cutting can be stacked piece on piece, and treated easily.
After the rear margin cutting is completed, the controller
52
drives the feeder motor
21
again. As the recording sheet
2
is fed by the slitter/ejector roller set
35
, the rotary blades
115
-
118
continue cutting of both lateral margins. After cutting of the front and rear margins and lateral margins, the recording sheet
2
is ejected by the slitter/ejector roller set
35
to the outside through the ejection slot
7
. After the ejection, the cutter motor
38
is caused to rotate backwards, to move the upper rotary blades
115
and
117
to the retracted position. Thus, the printer becomes ready for a succeeding operation of printing.
If the margin mode is designated by operating the margin mode selector switch
55
, the feeder motor
21
is consecutively driven after the image recording. The recording sheet
2
is ejected by the slitter/ejector roller set
35
from the printer through the ejection slot
7
. When the recording sheet
2
passes the cutter device
14
, no problem occurs because the upper rotary blades
115
and
117
in the slitter unit
31
are shifted away not to block the recording sheet
2
.
The margin dust
2
b
and
2
c
cut away from the slitter unit
31
is dropped to the dust receiver chamber
10
b.
As the margin dust
2
b
and
2
c
is created by slitting of lateral margins of the recording sheet
2
, the margin dust
2
b
and
2
c
is collected in a position different from that for the front margin region
2
f.
If a plurality of prints are desired and also if the marginless mode is designated, next operation of printing is started with the upper rotary blades
115
and
117
set in the slitting position in the slitter unit
31
. After the three-color frame-sequential recording, the front and rear margin cutter group
30
is actuated to cut front and rear margins.
It is to be noted that examples of sizes related to the margin mode and the marginless mode can be a postcard size and the L-size well-known in the art of photograph according to silver halide photography. If margins are cut away, a print can be treated in the same manner as a photographic print and easily attached to a page of an album. If margins are kept without being cut, a print can be used as a postcard itself.
Note that the thermal printer of the present invention may be any type, such as a thermal transfer type for use with ink ribbon or ink sheet. Also, the thermal printer may be a color thermal printer or monochromatic thermal printer. Furthermore, the printer may be an ink jet printer, wire dot printer, and the like.
In the above embodiment, the recording sheet
2
is a single sheet. However, sheet material according to the present invention may be continuous sheet material drawn from a roll. In the above embodiment, the cutter device is incorporated in the printer. However, a cutter device may be separate from a printer or any other device.
In the above embodiment, the first and second circular blades
45
and
47
are commonly supported on the blade holder
48
. However, two blade holders may be used for separately supporting the first and second circular blades
45
and
47
. Also, only one margin cutter including a movable blade and a stationary blade may be used, and commonly operated for the front and rear margin cutting. In the above embodiment, the cutter motor is rotated only in one direction for cutting. However, a cutter motor may rotate forwards and backwards for moving the blade holder
48
back and forth.
For this control with the motor, difficulties in cutting are avoided by detection of load applied to the blade holder
48
according to a current flowing in the motor. In
FIG. 18
, a preferred embodiment is depicted. A cutter motor
220
rotates forwards and backwards to cause the blade holder
48
to move forwards and backwards. A current detector
221
detects overload applied to the cutter motor
220
by measuring a current flowing in the cutter motor
220
. A controller
223
is supplied by the current detector
221
with a digital signal representing a value of the current. A motor driver
222
is controlled by the controller
223
to drive the cutter motor
220
. Also, the controller
223
monitors the value of the current obtained by the current detector
221
. If the value of the current becomes higher than a reference range, the controller
223
controls the motor driver
222
to change the rotational direction of the cutter motor
220
. Accordingly, proper cutting is possible when only one of the first and second circular blades
45
and
47
cuts the recording sheet
2
, because the value of the current is within the reference range. If both the first and second circular blades
45
and
47
simultaneously come in contact with the recording sheet
2
, or if one of the first and second circular blades
45
and
47
comes in contact with two overlapped recording sheets, the value of the current becomes over the reference range. Then the controller
223
forcibly moves the blade holder
48
to the initial position.
Note that, for the purpose of changing over the direction of moving the blade holder
48
, an output of the second position detector switch
82
can be monitored to control the cutter motor
220
.
In any of the above embodiment, the stopper plate
93
is movable. However, the stopper plate
93
may be stationary, because the stopper plate
93
is positioned exactly at the lateral edge of the recording sheet
2
, or outside the lateral edge of the recording sheet
2
. In the above embodiment, the stopper plate
93
is rotated to the retracted position. However, the stopper plate
93
may be slid straight. Furthermore, a frictional member may be used instead of the stopper plate
93
for stopping the recording sheet
2
. The frictional member can be attached to the guide plate
94
, for retaining a front or rear margin to be cut. A portion to be cut may be squeezed between the frictional member and a surface of the stationary blade opposed to a feeding path. For time sequential control, the frictional member can be caused to squeeze this before or after the cutting operation. Furthermore, the front and rear margin cutter group
30
may have straight blades instead of the circular blades. The straight blades can be a drop type in which a first end is dropped initially and a second end is dropped later than the first end. It is effective to retain an edge of the recording sheet opposite to the dropping direction.
Furthermore, the guide plate
94
may have a shape other than the V-shape described above, for example, may be a flat plate, long arms or the like.
Although the present invention has been fully described by way of the preferred embodiments thereof with reference to the accompanying drawings, various changes and modifications will be apparent to those having skill in this field. Therefore, unless otherwise these changes and modifications depart from the scope of the present invention, they should be construed as included therein.
Claims
- 1. A cutter device for cutting sheet material comprising:at least one stationary blade having a stationary blade cutting edge extending in a first direction crosswise to said sheet material; at least one movable blade for moving in said first direction in contact with said stationary blade cutting edge to cut said sheet material; and a retention mechanism for preventing said sheet material from being moved by said movable blade while said movable blade cuts said sheet material; further comprising a moving mechanism for moving said movable blade forwards along said stationary blade cutting edge from a first position to a second position, and then for moving said movable blade backwards from said second position to said first position to cause said movable blade to stand by; and wherein said retention mechanism includes a stopper plate, disposed close to said second position of said movable blade, for contacting a side edge of said sheet material to prevent said sheet material being cut from moving in said first direction.
- 2. A cutter device as defined in claim 1, further comprising a guide member for guiding said sheet material being fed in a position downstream or upstream from said stationary and movable blades, said stopper plate being formed to project from said guide member and opposed to said sheet material.
- 3. A cutter device as defined in claim 2, further comprising a shifter mechanism for causing said guide member to shift said stopper plate between a stopper position and a retracted position, wherein said stopper plate, when in said stopper position, contacts said side edge, and when in said retracted position, is away from said side edge.
- 4. A cutter device as defined in claim 3, wherein said movable blade is disposed away from said sheet material when in said first position, and starts cutting said sheet material when moved from said first position to a cutting starting position;said shifter mechanism moves said stopper plate to said stopper position while said movable blade is moved from said first position to said cutting starting position, and keeps said stopper plate in said stopper position while said movable blade is between said cutting starting position and said second position.
- 5. A cutter device as defined in claim 4, further comprising a blade holder for supporting said movable blade and for being moved by said moving mechanism.
- 6. A cutter device as defined in claim 5, wherein said shifter mechanism includes:a first engaging portion formed with said guide member; and a second engaging portion, formed with said blade holder, for setting said stopper plate in said stopper position by pushing said first engaging portion.
- 7. A cutter device as defined in claim 5, wherein said moving mechanism includes:a cutter motor for rotating in one direction; an endless belt or chain, having first and second portions extending substantially in parallel with each other, and turned by said cutter motor; a clutch for causing said blade holder to move in said first direction by transmitting movement of said first portion thereto, and to move in a second direction reverse to said first direction by transmitting movement of said second portion thereto.
- 8. A cutter device as defined in claim 5, wherein said moving mechanism includes a cutter motor for moving said blade holder in said first direction by rotating forwards, and for moving said blade holder in a second direction reverse to said first direction by rotating backwards.
- 9. A cutter device as defined in claim 5, wherein said movable blade is a rotatable circular blade.
- 10. A cutter device as claimed in claim 1, wherein said sheet material is a recording sheet, and includes:a recording region adapted to image recording; first and second margin regions positioned in front of and behind said recording region; wherein said at least one movable blade cuts said first or second margin region away from said recording region.
- 11. A cutter device as defined in claim 10, wherein said at least one movable blade is first and second movable blades, and said at least one stationary blade is first and second stationary blades;said first movable blade and said first stationary blade constitute a first cutter for cutting away said first margin region; said second movable blade and said second stationary blade constitute a second cutter for cutting away said second margin region, and are positioned downstream from said first cutter in a feeding direction of said recording sheet; wherein said retention mechanism is arranged between said first and second cutters, and operates while said first cutter is actuated or while said second cutter is actuated.
- 12. A cutter device as defined in claim 11, further comprising a blade holder for moving in said first direction and a second direction reverse thereto, and for supporting said first and second movable blades secured thereto.
- 13. A cutter device as defined in claim 12, further comprising:a feeder for feeding said sheet material in said feeding direction; a controller for controlling said feeder to position said first margin region at said first stationary blade in cutting thereof, and to position said second margin region at said second stationary blade in cutting thereof.
- 14. A cutter device as defined in claim 13, further comprising a dust receiver chamber, disposed substantially under said first and second stationary blades, for receiving said first or second margin region cut away from said recording region.
- 15. A printer comprising:an image recorder for image recording to a recording sheet, said recording sheet including a recording region adapted to image recording, and first and second margin regions unrecorded and positioned in front of and behind said recording region in a feeding direction; at least one stationary blade, having a stationary blade cutting edge extending in a width direction of said recording sheet; at least one movable blade for moving in said width direction in contact with said stationary blade cutting edge to cut said first or second margin region away from said recording region; a retention mechanism for preventing said recording sheet from being moved by said movable blade while said movable blade cuts away said first or second margin region; and a feeder for feeding said recording sheet for said image recording, cutting of said first or second margin region, and ejection of said recording sheet; further comprising a moving mechanism for moving said movable blade forwards along said stationary blade cutting edge from a first position to a second position, and then for moving said movable blade backwards from said second position to said first position to cause said movable blade to stand by; wherein said retention mechanism includes a stopper plate, disposed close to said second position of said movable blade, for contacting a side edge of said recording sheet to prevent said recording sheet being cut from moving.
- 16. A printer as defined in claim 15, further comprising a blade holder for supporting said movable blade and for being moved by said moving mechanism.
- 17. A printer as defined in claim 16, wherein said movable blade is a rotatable circular blade.
- 18. A printer as defined in claim 17, wherein said at least one movable blade is first and second movable blades, and said at least one stationary blade is first and second stationary blades;said first movable blade and said first stationary blade constitute a first cutter for cutting away said first margin region; said second movable blade and said second stationary blade constitute a second cutter for cutting away said second margin region, and are positioned downstream from said first cutter in a feeding direction of said recording sheet; wherein said retention mechanism is arranged between said first and second cutters, and receives said side edge while said first cutter is actuated or while said second cutter is actuated.
- 19. A printer as defined in claim 18, further comprising a shifter mechanism for shifting said stopper plate from a retracted position to a stopper position before start of cutting of said first or second movable blade, said stopper plate contacting said side edge when in said stopper position.
- 20. A printer as defined in claim 19, further comprising a dust receiver chamber, disposed substantially under said blade holder, for receiving said first or second margin region cut away from said recording region.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-349072 |
Dec 1999 |
JP |
|
US Referenced Citations (5)
Foreign Referenced Citations (1)
Number |
Date |
Country |
7-107228 |
Apr 1995 |
JP |