This application claims priority from Japanese Patent Application No. 2022-97394 filed on Jun. 16, 2022. The entire content of the priority application is incorporated herein by reference.
The art disclosed herein relates to cutter machines.
Japanese Patent Application Publication No. 2019-209581 describes a cutter machine including: a cutter unit; a prime mover configured to drive the cutter unit; a housing including a housing body and a grip, wherein the housing body holds the cutter unit and houses the prime mover, and the grip extends from the housing body and is configured to be grasped by a user's hand; and a finger guard attached to the housing and configured to protect fingers of the user's hand grasping the grip. The finger guard is integrated seamlessly with the housing. Due to this, the finger guard deforms at about the same level as the housing.
In the cutter machine of JP 2019-209581 A, the finger guard (corresponding to hand guard in the present application) is arranged to protect the fingers of the user's hand grasping the grip. However, in the cutter machine, user convenience could be decreased by the presence of the hand guard. For example, when the user is to perform cutting work using the cutter machine (such as pruning tree branches), the hand guard could mechanically interfere with an obstacle (such as a tree branch), as a result of which the cutter machine may not be used in the desired position or posture and thus the cutting work may be hindered. The description herein provides an art configured to improve user convenience of a cutter machine with a hand guard.
A cutter machine disclosed herein may comprise a cutter unit, a prime mover configured to drive the cutter unit, a housing including a housing body and a grip, wherein the housing body holds the cutter unit and houses the prime mover, and the grip extends from the housing body and is configured to be grasped by a user's hand, and a hand guard attached to the housing, configured to protect fingers of the user's hand grasping the grip, and being more deformable than the housing.
“Deformability of the hand guard” herein refers to reversible deformation. For example, “the hand guard being deformable” may mean elastic deformation of the hand guard itself. Further, “the hand guard being deformable” may mean that a hand guard arranged for example on a so-called swing door deforms from a closed state to an open state by being swung. Further, the “the hand guard being deformable” may mean a change in position of the hand guard with respect to the housing, where the hand guard is configured capable of sliding between a first position and a second position with respect to the housing.
According to the above configuration, when a load is applied to the hand guard in a state where the hand guard is in contact with an obstacle, the hand guard deforms relative to the housing. Due to this, when the user is to perform the cutting work using the cutter machine, the cutter machine can be used in its desired position or posture even if the hand guard interferes with an obstacle. Thus, user convenience can be improved in the cutter machine with the hand guard.
Representative, non-limiting examples of the present disclosure will now be described in further detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing aspects of the present teachings and is not intended to limit the scope of the present disclosure. Furthermore, each of the additional features and teachings disclosed below may be utilized separately or in conjunction with other features and teachings to provide improved cutter machines as well as methods for using and manufacturing the same.
Moreover, combinations of features and steps disclosed in the following detailed description may not be necessary to practice the present disclosure in the broadest sense, and are instead taught merely to particularly describe representative examples of the present disclosure. Furthermore, various features of the above-described and below-described representative examples, as well as the various independent and dependent claims, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.
All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.
In one or more embodiments, the housing may be constituted of a material with a Young's modulus greater than 100 MPa. The hand guard may be constituted of a material with a Young's modulus within a range from 1 MPa to 100 MPa.
When the hand guard is to be deformed by elastic deformation, a load required to deform the hand guard by a predetermined amount becomes larger when the Young's modulus of the material constituting the hand guard becomes greater. According to the above configuration, a user can sufficiently deform the hand guard with a relatively small load. Due to this, user convenience can further be improved.
In one or more embodiments, the housing may be constituted of plastic. The hand guard may be constituted of rubber.
Rubber can be elastically deformed at a greater degree as compared to other materials (such as plastic). According to the above configuration, the user can elastically deform the hand guard at a greater degree. Due to this, the user convenience can further be improved.
In one or more embodiments, the hand guard may comprise a first end disposed at or in proximity to a base end of the grip, a second end disposed at or in proximity to a distal end of the grip, and a guard body extending continuously between the first end and the second end.
In the description herein, an end of the grip closer to the housing body will be termed the “base end of the grip” and an end of the grip on a farther side from the housing body will be termed the “distal end of the grip”.
According to the above configuration, the hand guard is disposed to cover the grip from its base end to the distal end. Due to this, the fingers of the user's hand grasping the grip can surely be protected.
In one or more embodiments, the housing may comprise a first attachment portion to which the first end of the hand guard is attached, and a second attachment portion to which the second end of the hand guard is attached. At least one of the first end and the second end may be rotatably attached to corresponding one of the first attachment portion and the second attachment portion.
When the hand guard is supported at two points, namely at its first and second ends, there may be cases where each of the first and second ends is fixed to its corresponding one of the first and second attachment portions. In this case, the hand guard can be regarded as being a fixed beam, thus the load required for deforming the hand guard (guard body) by a predetermined amount becomes larger. Contrary to this, according to the above configuration, at least one of the first and second ends is attached by being rotatable to its corresponding one of the first and second attachment portions. In this case, the hand guard can be regarded as being a supported cantilever or a simply supported beam (pin-supported), thus the user can sufficiently deform the hand guard with a relatively small load.
In one or more embodiments, the guard body may comprise a plate portion having a plate shape.
According to the above configuration, by configuring the plate portion to be in the plate shape that spreads with a small thickness, the plate portion can easily be deformed elastically and the fingers of the user's hand can be protected by the plate portion over a wide range. Due to this, a hand guard that can easily deform while ensuring the protecting function as the hand guard can be realized.
In one or more embodiments, the guard body may comprise a rib portion protruding from a surface of the plate portion and extending in a direction from the first end toward the second end, at a part where the guard body is opposed to the grip.
When the plate portion deforms excessively (a warping amount of the plate portion becoming excessively large) at the part opposed to the grip, an interval between the grip and the plate portion becomes extremely narrow, and the plate portion might be pressed against the fingers of the user's hand grasping the grip. In this case, the user cannot easily change postures of the fingers, thus the user convenience is decreased. According to the above configuration, rigidity of the plate portion at the part opposed to the grip is reinforced by the rib portion. Due to this, the plate portion can be suppressed from deforming excessively (the warping amount of the plate portion becoming excessively large) at the part opposed to the grip. Due to this, the plate portion can be suppressed from being pressed against the fingers of the user's hand grasping the grip. Thus, the user convenience can be improved.
In one or more embodiments, the rib portion may protrude from a surface of the plate portion that is opposite a surface of the plate portion facing the grip.
When the rib portion protrudes from the surface of the plate portion facing the grip, there is a risk that the rib portion comes into contact with the fingers of the user's hand upon when the user inserts the fingers between the grip and the plate portion or takes them out. In such a case, the user may feel bothered by the contact, and the user convenience may thereby be decreased. Contrary to this, according to the above configuration, the rib portion protrudes out from the surface of the plate portion that is on the opposite side from the surface facing the grip. Due to this, the rib portion can be suppressed from coming into contact with the fingers of the user's hand when the user inserts the fingers between the grip and the plate portion or takes them out. Thus, the user convenience can be improved.
In one or more embodiments, the cutter machine may further comprise a trigger lever disposed at in proximity to the base end of the grip and configured to operate the prime mover by being pulled toward the grip by a user's finger. The guard body may comprise a first extending portion connected to the first end and extending to separate away from the grip as it extends from the base end toward the distal end, a second extending portion connected to the second end and extending to separate away from the grip as it extends from the distal end toward the base end, and a bending portion connecting the first extending portion and the second extending portion. A length of the first extending portion may be shorter than a length of the second extending portion.
If the guard body is pressed against the finger(s) of the user's hand that are placed on the trigger lever upon when the guard body deforms, the trigger lever could be operated erroneously. Contrary to this, according to the above configuration, the guard body has reinforced rigidity at and around the bending portion. Further, the bending portion has a shape protruding outward as seen from the grip. Due to this, when the guard body is pressed against the grip, a space is secured between the grip and the guard body by the bending portion. Further, since the bending portion is disposed closer to the base end of the grip, a space is secured in the surrounding of the trigger lever upon when the guard body is pressed against the grip. As such, according to the above configuration, the guard body can be suppressed from being pressed against the finger(s) of the user's hand that are placed on the trigger lever, and erroneous operation on the trigger lever can be suppressed.
As shown in
The chainsaw T1 comprises a housing 4, a guide bar 6, a saw chain 8, a hand guard and a battery pack B1. The guide bar 6 is a long and narrow plate-shaped member attached to the housing 4 so as to protrude frontward from the housing 4. The guide bar 6 is constituted of metal such as iron. The saw chain 8 includes a plurality of cutters coupled to each other (not shown) and is attached along a periphery of the guide bar 6. The battery pack B1, which is substantially rectangular box shaped, is attached to the housing 4. The chainsaw T1 is configured to run the saw chain 8 along the periphery of the guide bar 6 using electric power supplied from the battery pack B1.
Various types of guide bars may be used as the guide bar 6 depending on the content of cutting work. A curvature radius of a distal end of the guide bar 6 is for example 15 mm. The chainsaw T1 of the present embodiment is configured to run the saw chain 8 along the periphery of the guide bar 6 at a speed of 8 m/s, for example. In the description herein, the guide bar 6 and the saw chain 8 may collectively be termed “working unit 10”. In the present embodiment, weight of the working unit 10 is for example about 180 grams. Further, a work cover 12 that covers a part of the working unit 10 is disposed on the housing 4. Due to this, the user performs cutting work by bringing the portion of the working unit 10 that is not covered by the work cover 12 into contact with an object to be cut (such as a tree branch). In doing so, a load which the user applies to the chainsaw T1 is expected as being about 20 N at most.
In the following description, a direction along a longitudinal direction of the guide bar 6 directed toward the guide bar 6 from the housing 4 will be termed a frontward direction, and a direction along the longitudinal direction of the guide bar 6 directed toward the housing 4 from the guide bar 6 will be termed a rearward direction. Further, a direction perpendicular to a front-back direction and directed toward the work cover 12 from the working unit 10 will be termed an upward direction, and a direction perpendicular to the front-back direction and directed toward the working unit 10 from the work cover 12 will be termed a downward direction. Further, a direction perpendicular to the front-back direction and an up-down direction will be termed a left-right direction. In
The housing 4 comprises a housing body 14, a grip 16, a first attachment portion 22, and a second attachment portion 24. The housing body 14 has a substantially rectangular box shape inclined upward from its front portion toward its back portion along the front-back direction. The housing body 14 holds the working unit 10 together with a sprocket cover 18 at its front portion. The grip 16 is connected to a front lower portion of the housing body 14. The grip 16 has a substantially cylindrical shape inclined downward from its front portion toward its back portion along the front-back direction. The first attachment portion 22 is arranged to protrude downward from the housing 4 and is disposed in proximity to a base end of the grip 16. The second attachment portion 24 is arranged to protrude downward from the housing 4 and is disposed in proximity to a distal end of the grip 16. A hand guard 20 is attached to the first attachment portion 22 and the second attachment portion 24. The housing 4 (the housing body 14, the grip 16, the first attachment portion 22, and the second attachment portion 24) uses a material with Young's modulus greater than 100 MPa. The housing 4 of the present embodiment uses plastic such as polyamide. Young's modulus of polyamide is, although it is subject to change by its surrounding environment, at least greater than 5000 MPa. A portion where the fingers of the user's hand are to be placed (a top portion 14a of the housing body 14, the grip 16, and the surrounding thereof) is coated with rubber such as nitrile butadiene rubber.
The battery pack B1 houses a rechargeable secondary battery such as a lithium ion battery. An output voltage of the battery pack B1 may for example be 10V. A battery capacity of the battery pack B1 may for example be 1.5 Ah. Weight of the battery pack B1 may for example be about 215 grams. As shown in
As shown in
As shown in
As shown in
The sprocket cover 18 can be attached to the housing body 14 by inserting the bolt 32 to the sleeve 38 of the sprocket cover body 36 in the state shown in
The user can tighten or loosen the bolt 32 and the nut 46 by rotating the hook portion 48 about an axis line of the bolt 32 in a state having the hook portion 48 standing leftward with respect to the engagement member body 44. Due to this, the user can fasten the nut 46 on the bolt 32 with sufficient tightening torque without using a special tool. As shown in
As shown in
The trigger switch 52 configured to detect pulling operation performed on the trigger lever 50 by the user is disposed inside the housing 4. The trigger switch 52 is disposed right above the trigger lever 50 and extends between the grip 16 and the housing body 14. The trigger switch 52 is electrically connected to the control unit 62 (see
In a state where the lock member 54 is rotated up, the lock member 54 mechanically interferes with the trigger lever 50 and upward rotation of the trigger lever 50 is thereby prohibited. In a state where the lock member 54 is rotated down, the lock member 54 no longer interferes with the trigger lever 50 and the upward rotation of the trigger lever 50 is thereby allowed.
As shown in
The trigger lever 50 and the lock member 54 are coupled to each other by a torsion spring 60 (see
For example, when the user uses the chainsaw T1, the user holds the chainsaw T1 by grasping the grip 16 with the right hand and the left hand placed at the top portion 14a. From this state, when the user presses down the lock levers 58 with the right thumb, the user's operation on the trigger lever 50 is thereby allowed, and the working unit 10 is actuated by the user pulling the trigger lever 50 with the right index finger in this state.
(Configuration of Hand Guard 20)
The hand guard 20 shown in
The hand guard 20 includes a first end 202, a second end 204, and a guard body 206 continuously extending between the first end 202 and the second end 204. The first end 202 is attached to the first attachment portion 22 in a state of being rotatable about a rotation axis 22a extending in the left-right direction. By being attached to the first attachment portion 22, the first end 202 is disposed in proximity to the base end of the grip 16. Further, the second end 204 is attached to the second attachment portion 24 in a state of being rotatable about a rotation axis 24a extending in the left-right direction (see
The guard body 206 includes a plate portion 208 having a plate shape and a plurality of rib portions 210 protruding downward from a lower surface of the plate portion 208 (see
As shown in
The plurality of rib portions 210 includes first rib portions 212 extending in the front-back direction along the lower surface of the plate portion 208, second rib portions 214 extending in the left-right direction along the lower surface of the plate portion 208, and a third rib portion 216 extending along a peripheral portion on the lower surface of the plate portion 208. There are four first rib portions 212 arranged along the left-right direction. When the chainsaw T1 is seen from below, each of the first rib portions 212 extends substantially straight between the first end 202 and the second end 204. Further, there are three second rib portions 214 arranged along the front-back direction. The first rib portions 212 and the second rib portions 214 are connected at portions that intersect each other. The second rib portions 214 are connected to the third rib portion 216 at their left and right ends.
As shown in
With the hand guard 20 configured as described above, the hand guard 20 is elastically more deformable than the housing 4. The hand guard 20 is configured to start deforming by application of a predetermined load of 5 N or less from a direction facing the lower surface of the plate portion 208, for example. “Start deforming” herein means that elastic strain of the hand guard 20 exceeds 1%. Due to this, the user can deform the hand guard 20 with a relatively small load.
(Internal Structure of Chainsaw T1)
As shown in
As shown in
The cooling fan 82 is fixed to the motor shaft 80 at a position lower than the rotor 78. The cooling fan 82 rotates accompanying rotation of the motor shaft 80. When the cooling fan 82 rotates, a flow of air directed upward from below is formed along an axis line A1 of the motor shaft 80 (see
The reduction gear 72 includes a first bevel gear 72a fixed to the motor shaft 80 at a position lower than the cooling fan 82 and a second bevel gear 72b meshed with the first bevel gear 72a. The second bevel gear 72b is fixed to the drive shaft 84. The drive shaft 84 is supported by the housing 4 (see
The oil tank 66 shown in
As shown in
In the description herein, a mechanism composed of the reduction gear 72, the drive shaft 84, and the worm gear 84a may be termed “transmission mechanism 70”. As shown in
The control unit 62 is disposed just below the top portion 14a of the housing body 14. The control unit 62 is disposed on upper rear side of the electric motor 64. A wiring space S is defined below the control unit 62 and rearward of the electric motor 64. Although not shown, majority of conductor wires electrically connecting the respective constituent components such as the control unit 62 and the electric motor 64 are arranged through the wiring space S.
The control unit 62 includes a control board (not shown) on which an inverter circuit including a plurality of switching elements and a control circuit configured to control operation of each of those switching elements are mounted, and a controller case 620 that has a substantially rectangular box shape and houses the control board. The controller case 620 is constituted of metal such as aluminum. In the present embodiment, weight of the control unit 62 is about 60 grams.
While the trigger-on signal is outputted from the trigger switch 52, the control unit 62 converts DC power supplied from the battery pack B1 to three-phase AC power and supplies the same to the electric motor 64. When the trigger-on signal is no longer outputted from the trigger switch 52, the control unit 62 cuts off power supply from the battery pack B1 to the electric motor 64. Further, the control unit 62 controls actuation of the electric motor 64 so that the saw chain 8 runs in a predetermined running direction. The predetermined running direction herein refers to a direction along which the saw chain 8 runs frontward above the guide bar 6 and runs rearward below the guide bar 6.
(Positional Relationship of Primary Constituent Components and Axis Line A1)
The axis line A1 of the motor shaft 80 (see
As shown in
When seen from the front along the direction perpendicular to the axis line A1, each of the control unit 62, the electric motor 64, and the cooling fan 82 has a substantially left-right symmetric shape (substantially in linear symmetry with respect to the axis line A1). Although not shown, the grip 16 (see
(Positional Relationship of Primary Constituent Components Relative to Trigger Lever 50)
The front end 62f of the control unit 62 is disposed rearward of the rear end 50r of the trigger lever 50. A front end 64f of the electric motor 64 is disposed rearward of the front end 50f of the trigger lever 50 and frontward of the rear end 50r of the trigger lever 50. A rear end 70r of the transmission mechanism 70 (which coincides a rear end of the first bevel gear 72a) is disposed rearward of the front end 50f of the trigger lever 50 and frontward of the rear end 50r of the trigger lever 50. A front end B1f of the battery pack B1 is disposed rearward of the rear end 50r of the trigger lever 50. Further, the position of gravity center 62G of the control unit 62 is disposed rearward of the rear end 50r of the trigger lever 50. The position of gravity center 64G of the electric motor 64 is disposed rearward of the rear end 50r of the trigger lever 50. The position of gravity center 82G of the cooling fan 82 is disposed rearward of the front end 50f of the trigger lever 50 and frontward of the rear end 50r of the trigger lever 50. A position of gravity center BG1 of the battery pack B1 is disposed rearward of the rear end 50r of the trigger lever 50.
In the chainsaw T1 configured as described above, a position of gravity center TG1 of the chainsaw T1 is disposed inside the housing 4 between the straight lines A2 and A3. The position of gravity center TG1 can be said as being a position overlapped with the lock member 54. Further, a distance from the straight line A2 to the position of gravity center TG1 and a distance from the straight line A3 to the position of gravity center TG1 are configured substantially the same. In the present embodiment, the position of gravity center TG1 is determined under a state in which a full amount of lubricant oil is stored in the oil tank 66, the battery pack B1 is attached to the battery interface 160, and other constituent components are all attached.
As shown in
The battery pack B2 houses a rechargeable secondary battery such as a lithium ion battery. An output voltage of the battery pack B2 may for example be 10V. A battery capacity of the battery pack B2 may for example be 4.0 Ah. Weight of the battery pack B2 may for example be about 375 grams. The battery pack B2 is configured to be detachably attached to the battery interface 160 similar to the battery pack B1.
As compared to the battery pack B1 (see
As shown in
As shown in
The battery pack B3 houses a rechargeable secondary battery such as a lithium ion battery. An output voltage of the battery pack B3 may for example be 18V. A battery capacity of the battery pack B3 may for example be 2.0 Ah. Weight of the battery pack B3 may for example be about 375 grams. A width of the battery pack B3 in the extending direction of the grip 16 is about the same as that of the battery pack B1 (see
The battery pack B3 is configured to be attached to the battery interface 360 by sliding the battery pack B3 toward the front lower side from the rear upper side. Further, the battery interface 360 includes a connection terminal 362 for connecting with a terminal (not shown) of the battery pack B3. The connection terminal 362 is electrically connected with the control unit 62 (see
As shown in
A front end B3f and a position of gravity center BG3 of the battery pack B3 are disposed rearward of the rear end 50r of the trigger lever 50. Further, a position of gravity center TG3 of the chainsaw T3 is inside the housing 4 and disposed between the straight lines A2 and A3. The position of gravity center TG3 can be said as being located in proximity to a front end of the trigger switch 52. Further, a distance from the straight line A2 to the position of gravity center TG3 is larger than a distance from the straight line A3 to the position of gravity center TG3. In the present embodiment, the position of gravity center TG3 of the chainsaw T3 is located substantially at the same position as the gravity center of the TG2 of the chainsaw T2 of the second embodiment.
As shown in
The battery pack B4 houses a rechargeable secondary battery such as a lithium ion battery. An output voltage of the battery pack B4 may for example be 18V. A battery capacity of the battery pack B4 may for example be 6.0 Ah. Weight of the battery pack B4 may for example be about 670 grams. Similar to the battery pack B3, the battery pack B4 is configured to be detachably attached to the battery interface 360.
As compared to the battery pack B3 (see
As shown in
Hereinbelow, the chainsaw T1, the chainsaw T2, the chainsaw T3, and the chainsaw T4 may collectively be termed “chainsaw T”.
(Variants)
In the above embodiments, examples in which the cutter machine is the chainsaw T that comprises the guide bar 6 and the saw chain 8 as the working unit 10 have been explained. In another embodiment, the cutter machine may be a reciprocating saw including a saw blade as its working unit 10. Further, in yet another embodiment, the cutter machine may be electric scissors including scissor blades as its working unit 10. When the cutter machine is a reciprocating saw or electric scissors, the cutter machine may not comprise the oil tank 66 and the oil pump 68.
In the above embodiments, the configurations in which the chainsaw T is a pruning chainsaw that is expected to be carried by one hand have been explained. In another embodiment, the chainsaw T may be a large-sized chainsaw with a handle to be grasped by a hand different from the hand grasping the grip (corresponding to the grip 16), that is, a chainsaw that is expected to be carried by both hands. In this case, the handle to be grasped by the other hand may be disposed at an upper portion of its housing (corresponding to the housing 4) or may be disposed on a lateral side of the housing.
In the above embodiments, the configurations in which the electric motor 64 is the inner rotor DC brushless motor have been explained. In another embodiment, the electric motor 64 may be an outer rotor DC brushless motor. Alternatively, the electric motor 64 may be a brush motor or another type of motor.
In the above embodiments, the chainsaw T (an example of the cutter machine) may comprise an internal combustion engine instead of the electric motor 64 as the prime mover configured to rotate the sprocket 26. In this case, the drive shaft 84 fixed to the sprocket 26 may be configured to be rotated by actuation of the engine.
In the above embodiments, the configurations in which the housing 4 is constituted of plastic such as polyamide have been explained. In another embodiment, plastic other than polyamide with Young's modulus of 100 MPa or more (such as polycarbonate) may be used for the housing 4. Further, in yet another embodiment, the housing 4 may be constituted of a material (such as metal, aluminum in particular) other than plastic so long as the material has Young's modulus of 100 MPa or more.
In the above embodiments, the configurations in which the hand guard 20 is constituted of rubber such as nitrile butadiene rubber have been explained. In another embodiment, the hand guard 20 may be constituted of rubber other than nitrile butadiene rubber (such as ethylene propylene rubber) so long as this material has Young's modulus within a range from 1 MPa to 100 MPa.
In the above embodiments, at least one of the first end 202 and the second end 204 of the hand guard 20 may be attached to its corresponding one of the first attachment portion 22 and the second attachment portion 24 in a state not being able to rotate with respect to the attached one of the first attachment portion 22 and the second attachment portion 24.
In the above embodiments, the plurality of rib portions 210 of the hand guard 20 may not comprise at least one (rib group) of the first rib portions 212, the second rib portions 214, and the third rib portion 216. That is, one group of the three rib groups, namely, the first rib portions 212, the second rib portions 214, and the third rib portion 216 may be omitted from the plurality of rib portions 210.
In the above embodiments, the configurations in which the hand guard 20 is constituted of a material with relatively low Young's modulus (rubber) so that it deforms more easily than the housing 4 have been explained. In another embodiment, the hand guard 20 may be configured swingable with respect to the housing 4, that is, similar to a so-called swing door. In this case, when a load is applied to the hand guard 20 in a state where the hand guard 20 is in contact with an obstacle, the hand guard 20 deforms from a closed state to an open state. Further, in yet another embodiment, the hand guard 20 may be configured capable of sliding between a first position and a second position with respect to the housing 4. In this case, when a load is applied to the hand guard 20 in a state where the hand guard 20 is in contact with an obstacle, the hand guard 20 slides between the first and second positions, by which the position of the hand guard 20 with respect to the housing 4 changes. In cases where the hand guard 20 is configured to deform using a method other than the elastic deformation, the hand guard 20 may be constituted of a material other than rubber (such as plastic, polyamide in particular), and a material with Young's modulus of 100 MPa or more may be used.
In the above embodiments, the chainsaw T (an example of the cutter machine) may not comprise the transmission mechanism 70. In this case, for example, a plurality of teeth may be arranged on the sprocket 26, and these teeth of the sprocket 26 may mesh with the first bevel gear 72a fixed to the motor shaft 80. Further, the worm wheel 68a of the oil pump 68 may mesh with the first bevel gear 72a fixed to the motor shaft 80.
In the above embodiments, the configurations in which metal such as aluminum is used for the controller case 620 have been explained. In another embodiment, the controller case 620 may be constituted of metal that is other than aluminum (such as iron). Further, in yet another embodiment, the controller case 620 may be constituted of a material other than metal (such as plastic, polyamide in particular).
As shown in
(Correspondence Relationship)
As described above, in one or more embodiments, the chainsaw T (an example of the cutter machine) comprises the working unit 10 (an example of the cutter unit), the electric motor 64 (an example of the prime mover) configured to drive the working unit 10, the housing 4 including the housing body 14 and the grip 16, wherein the housing body 14 holds the working unit 10 and houses the electric motor 64, and the grip 16 extends from the housing body 14 and is configured to be grasped by a user's hand, and the hand guard 20 attached to the housing 4, configured to protect fingers of the user's hand grasping the grip 16, and being more deformable than the housing 4.
According to the above configuration, when a load is applied to the hand guard 20 in a state where the hand guard 20 is in contact with an obstacle, the hand guard 20 deforms relative to the housing 4. Due to this, when the user is to perform the cutting work using the chainsaw T, the chainsaw T can be used in its desired position or posture even if the hand guard interferes with an obstacle. Thus, user convenience can be improved in the chainsaw T with the hand guard 20.
In one or more embodiments, the housing 4 is constituted of the material with Young's modulus greater than 100 MPa. The hand guard 20 is constituted of the material with a Young's modulus within the range from 1 MPa to 100 MPa.
When the hand guard 20 is to be deformed by elastic deformation, a load required to deform the hand guard 20 by a predetermined amount becomes larger when the Young's modulus of the material constituting the hand guard 20 becomes greater. According to the above configuration, a user can sufficiently deform the hand guard 20 with a relatively small load. Due to this, user convenience can further be improved.
In one or more embodiments, the housing 4 is constituted of plastic. The hand guard 20 is constituted of rubber.
Rubber can be elastically deformed at a greater degree as compared to other materials (such as plastic). According to the above configuration, the user can elastically deform the hand guard 20 at a greater degree. Due to this, the user convenience can further be improved.
In one or more embodiments, the hand guard 20 comprises the first end 202 disposed in proximity to the base end of the grip 16, the second end 204 disposed in proximity to the distal end of the grip 16, and the guard body 206 extending continuously between the first end 202 and the second end 204.
According to the above configuration, the hand guard 20 is disposed to cover the grip 16 from its base end to the distal end. Due to this, the fingers of the user's hand grasping the grip 16 can surely be protected.
In one or more embodiments, the housing 4 further comprises the first attachment portion 22 to which the first end 202 of the hand guard 20 is attached, and the second attachment portion 24 to which the second end 204 of the hand guard 20 is attached. At least one of the first end 202 and the second end 204 is rotatably attached to corresponding one of the first attachment portion 22 and the second attachment portion 24.
When the hand guard 20 is supported at two points, namely at the first end 202 and the second end 204, there may be cases where each of the first end 202 and the second end 204 is fixed to its corresponding one of the first attachment portion 22 and the second attachment portion 24. In this case, the hand guard 20 can be regarded as being a fixed beam, thus the load required for deforming the hand guard 20 (guard body 206) by a predetermined amount becomes larger. Contrary to this, according to the above configuration, at least one of the first end 202 and the second end 204 is rotatably attached to its corresponding one of the first attachment portion 22 and the second attachment portion 24. In this case, the hand guard 20 can be regarded as being a supported cantilever or a simply supported beam (pin-supported), thus the user can sufficiently deform the hand guard 20 with a relatively small load.
In one or more embodiments, the guard body 206 comprises the plate portion 208 having a plate shape.
According to the above configuration, by configuring the plate portion 208 to be in the plate shape that spreads with a small thickness, the plate portion 208 can easily be deformed elastically and the fingers of the user's hand can be protected by the plate portion 208 over a wide range. Due to this, the hand guard 20 that can easily deform while ensuring the protecting function as the hand guard 20 can be realized.
In one or more embodiments, the guard body 206 comprises the first rib portions 212 (an example of the rib portion) protruding from the surface of the plate portion 208 and extending in the direction from the first end 202 toward the second end 204, at the part where the guard body 206 is opposed to the grip 16.
When the plate portion 208 deforms excessively (a warping amount of the plate portion 208 becoming excessively large) at the part where the guard body 206 is opposed to the grip 16, an interval between the grip 16 and the plate portion 208 becomes extremely narrow, and the plate portion 208 might be pressed against the fingers of the user's hand grasping the grip 16. In this case, the user cannot easily change postures of the fingers, thus the user convenience is decreased. According to the above configuration, rigidity of the plate portion 208 at the part where the guard body 206 is opposed to the grip 16, is reinforced by the first rib portions 212. Due to this, the plate portion 208 can be suppressed from deforming excessively (the warping amount of the plate portion 208 becoming excessively large) at the part where the guard body 206 is opposed to the grip 16. Due to this, the plate portion 208 can be suppressed from being pressed against the fingers of the user's hand grasping the grip 16. Thus, the user convenience can be improved.
In one or more embodiments, the first rib portions 212 protrude from the lower surface of the plate portion 208 (example of a surface of the plate portion that is opposite a surface of the plate portion facing the grip).
When the first rib portions 212 protrude from the upper surface of the plate portion 208 (an example of the surface of the plate portion facing the grip), there is a risk that the first rib portions 212 come into contact with the fingers of the user's hand upon when the user inserts the fingers between the grip 16 and the plate portion 208 or takes them out. In such a case, the user may feel bothered by the contact, and the user convenience may thereby be decreased. Contrary to this, according to the above configuration, the first rib portions 212 protrude out from the lower surface of the plate portion 208. Due to this, the first rib portions 212 can be suppressed from coming into contact with the fingers of the user's hand when the user inserts the fingers between the grip 16 and the plate portion 208 or takes them out. Thus, the user convenience can be improved.
In one or more embodiments, the chainsaw T further comprises the trigger lever 50 disposed in proximity to the base end of the grip 16 and configured to operate the electric motor 64 by being pulled toward the grip 16 by a user's finger. The guard body 206 comprises the first extending portion 220 connected to the first end 202 and extending to separate away from the grip 16 as it extends from the base end toward the distal end, the second extending portion 222 connected to the second end 204 and extending to separate away from the grip 16 as it extends from the distal end toward the base end, and the bending portion 224 connecting the first extending portion 220 and the second extending portion 222. A length of the first extending portion 220 is shorter than a length of the second extending portion 222.
If the guard body 206 is pressed against the finger(s) of the user's hand that are placed on the trigger lever 50 upon when the guard body 206 deforms, the trigger lever 50 could be operated erroneously. Contrary to this, according to the above configuration, the guard body 206 has reinforced rigidity at and around the bending portion 224. Further, the bending portion 224 has a shape protruding outward as seen from the grip 16. Due to this, when the guard body 206 is pressed against the grip 16, a space is secured between the grip 16 and the guard body 206 by the bending portion 224. Further, since the bending portion 224 is disposed closer to the base end of the grip 16, a space is secured in the surrounding of the trigger lever 50 upon when the guard body 206 is pressed against the grip 16. As such, according to the above configuration, the guard body 206 can be suppressed from being pressed against the finger(s) of the user's hand that are placed on the trigger lever 50, and erroneous operation on the trigger lever 50 can be suppressed.
Number | Date | Country | Kind |
---|---|---|---|
2022-097394 | Jun 2022 | JP | national |