Patent Application
20120027496
This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2010-170950, filed on Jul. 29, 2010, the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to a cutter unit and a printer.
A label printer includes a cutter unit including a fixed blade, which is disposed across a print paper, and a movable blade which is movable to cut the print paper interposed between the movable blade and the fixed blade.
In many cases, however, the cutter unit of the label printer cuts a print paper having an adhesive-applied surface on which an adhesive agent is applied, such as a label attached to a backing sheet or a linerless label. In such cases, the adhesive agent applied on the adhesive-applied surface of the print paper may adhere to the movable blade of the cutter unit, which may cause a jamming of the print paper due to the adhesion of the print paper to the movable blade while the print paper is being conveyed.
In addition, in recent years, a label having a backing sheet has been found to cause environmental problems since the backing sheet is discarded as waste when a printed label is peeled off of the backing sheet. Thus, a linerless label has been widely used as print paper. However, since the linerless label is conveyed with its adhesive-applied surface exposed, an adhesive agent applied on the adhesive-applied surface of the linerless label may adhere more easily to the movable blade of the cutter unit than a label having a backing sheet, which may result in more frequent jamming of the printer.
According to one embodiment, a cutter unit includes a conveying mechanism configured to convey a print paper having a print surface and an adhesive surface. The cutter unit also includes a first blade provided on a conveying path of the print paper conveyed by the conveying mechanism to face the print surface of the print paper and a second blade provided on the conveying path to face the adhesive surface. The second blade includes a cutting surface configured to cut the print paper inserted between the second blade and the first blade, and a contact surface configured to contact the adhesive surface of the print paper on the conveying path. The contact surface of the second blade is coated with an adhesion-retardant agent.
Embodiments will now be described in detail with reference to the drawings.
A conveying path 8 extending from a paper feed opening 6 to a discharge opening 7 is formed within the housing 4. The continuous paper 2 is conveyed by a pair of rotatable paper holding rollers 9 disposed in the paper holding part 3, such that the continuous paper 2 is introduced from the paper feed opening 6 into the conveying path 8 and then is guided to be discharged from the discharge opening 7.
The printing mechanism 5 is provided on the conveying path 8 along which the continuous paper 2 is conveyed. The printing mechanism 5 includes a platen roller 11 serving as a conveying mechanism, which is rotated by a stepping motor (not shown) to convey the continuous paper 2 introduced into the housing 4, and a line thermal head 12 opposing the platen roller 11 with the continuous paper 2 interposed there between. The line thermal head 12 is held by a head holding plate 14, which is rotatably supported by a support shaft 13 provided in parallel with a rotating shaft of the platen roller 11. The head holding plate 14 may be pressed against the platen roller 11 by means of a spring (not shown) so that the line thermal head 12 is biased against the platen roller 11. In addition, a cutter unit 16 is provided upstream of the paper discharge opening 7.
In this embodiment, to issue a label for which printing is completed by the printing mechanism 5, the label printer 1 may select one of two types of issuance operations. In one of the two operations, a label is issued by cutting a backing sheet for each label using the cutter unit 16. In the other type of operation, a label is issued by cutting the continuous paper 2 to a predetermined length using the cutter unit 16. A structure and control thereof will be omitted for clarity of description.
In addition, in this embodiment, the label printer 1 employs a line type printing method. The line thermal head 12 has a plurality of heating elements (not shown) arranged in a line and performs a printing operation in a main scan direction using the plurality of heating elements. The line thermal head 12 performs a printing operation in a sub scan direction by the movement of the continuous paper 2 with respect to the line thermal head 12, the movement caused by conveyance of the continuous paper 2. Thus, detection of a conveyance speed of the continuous paper 2 is required for the printing operation in the sub scan direction. For the detection of the conveyance speed, in this embodiment, a sensor unit 27 including two sensors such as a transmission type sensor and a reflection type sensor is provided on the conveying path 8.
The motor 20 may rotate to provide a driving force to the movable blade 26. The motor 20 includes a driving gear 21 which is disposed at a leading end portion of a shaft 20a of the motor 20 and transfers a driving force to the movable blade 26.
The driven gear 22 is driven to be rotated in engagement with the driving gear 21 at one end of an edge portion. The driven gear 22 includes a driving gear 22b which is provided at a leading end portion of a shaft 22a of the driven gear 22 and transfers a driving force to the rolling body 23.
The rolling body 23 is driven to be rotated in engagement with the driving gear 22b of the driven gear 22. The rolling body 23 includes a fixing pin 23a provided at a position eccentric from the center of the rolling body 23. The position of the fixing pin 23a is changed when the rolling body 23 rotates.
The movable blade holding member 24 holds the movable blade 26 in an upper side of the cutter unit 16. The movable blade holding member 24 includes a cam groove 24a in which the fixing pin 23a of the rolling body 23 is inserted. With this configuration, the movable blade holding member 24 is moved to the upper or lower side of the cutter unit 16 depending on change in position of the fixing pin 23a of the rolling body 23.
The fixed blade 25 (serving as a “first blade”) is disposed to face a print surface 2b opposite the adhesive-applied surface 2a of the continuous paper 2 (i.e., at the upper side of the cutter unit 16) in the conveying path 8 and is arranged perpendicular to a feeding direction of the continuous paper 2 printed with predetermined information by the printing mechanism 5. That is, the fixed blade 25 is disposed above the conveying path 8 and is fixed in the cutter unit 16 by a fastening member (not shown). On the other hand, the movable blade 26 (serving as a “second blade”) is provided to face the adhesive-applied surface 2a of the continuous paper 2 in the conveying path 8 and cuts the continuous paper 2 interposed between the movable blade 26 and the fixed blade 25 when the movable blade 26 is moved toward the upper side of the cutter unit 16 as the movable blade holding member 24 is moved. The movable blade 26 is disposed below the conveying path 8 and cuts the continuous paper 2 interposed between the movable blade 26 and the fixed blade 25 when the movable blade 26 is moved to the upper side of the cutter unit 16 as the movable blade holding member 24 is moved.
A configuration of the fixed blade 25 and the movable blade 26 will be described in detail with reference to
The fixed blade 25 includes a cutting surface 25a configured to cut the continuous paper 2 inserted between the fixed blade 25 and the movable blade 26.
The movable blade 26 includes a cutting surface 26b configured to cut the continuous paper 2 inserted between the cutting surface 26b and the cutting surface 25a of the fixed blade 25 by sliding the cutting surface 25a on the cutting surface 26b. The movable blade 26 further includes a contact surface 26a configured to contact the adhesive-applied surface 2a of the continuous paper 2 in the conveying path 8, and an opposite surface 26c which is disposed below the cutting surface 26b in continuation with the cutting surface 26b and configured to oppose the fixed blade 25. In this embodiment, it is assumed that the movable blade 26 is entirely coated with an adhesion-retardant agent such as Teflon® or a paper anti-attachment paint, except the cutting surface 26b. An example of the paper anti-attachment paint may include BYCOAT® (available from Yoshida SKT, Co., Ltd.), PAPYLESS® (available from Natoco Paints, Co., Ltd.), DEFRIC® (available from Gawayuu Research, Co., Ltd.), etc.
Herein, a method of manufacturing the movable blade 26 according to this embodiment will be described in brief. First, the movable blade 26 including the cutting surface 26b, the contact surface 26a and the opposite surface 26c is entirely subjected to a surface treatment (including painting) with an adhesion-retardant agent such as Teflon® or a paper anti-attachment paint before the cutting surface 26b is grinded. Then, only the cutting surface 26b of the movable blade 26 is grinded, leaving the adhesion-retardant agent on all the surfaces of the movable blade 26 except the cutting surface 26b (i.e., all the surfaces except the cutting surface 26b are coated with the adhesion-retardant agent).
As an alternative, all the surfaces of the movable blade 26 except the cutting surface 26b may be subjected to a surface treatment with an adhesion-retardant agent after the cutting surface 26b is grinded (i.e., after the movable blade 26 is formed). As another alternative, all the surfaces of the movable blade 26 except the cutting surface 26b may be subjected to a surface treatment with an adhesion-retardant agent after the cutting surface 26b is grinded and recess portions (grooves) 26d are formed in the opposite side to the conveying path 8 (see
In this manner, as the contact surface 26a of the movable blade 26 is coated with the adhesion-retardant agent, even when the adhesive-applied surface 2a of the continuous paper 2 conveyed on the conveying path 8 contacts the contact surface 26a, the continuous paper 2 may be easily taken off from the contact surface 26a. This prevents a jamming of the continuous paper 2 due to the adhesion of the continuous paper 2 to the contact surface 26a. In addition, even if the adhesive agent applied on the adhesive-applied surface 2a is attached to the contact surface 26a, since adhesion between the contact surface 26a and the adhesive agent attached to the contact surface 26a is weak, it is possible to remove the adhesive agent from the contact surface 26a.
In addition, in this embodiment, as the opposite surface 26c of the movable blade 26 is coated with the adhesion retardant agent, even if the adhesive agent is attached to the cutting surface 26b when the continuous paper 2 is cut, the adhesive agent attached to the cutting surface 26b may flow down to the opposite surface 26c, which may prevent cutting failure due to the adhesive agent being attached to the cutting surface 26b. In addition, when the movable blade 26 slides on the cutting surface 25a of the fixed blade 25, it is possible to prevent the adhesive agent attached to the cutting surface 26b of the movable blade 26 from adhering to the cutting surface 25a of the fixed blade 25, which may prevent the cutting failure of the continuous paper 2.
In addition, in this embodiment, the contact surface 26a and the opposite surface 26c are coated with the adhesion-retardant agent for preventing a jamming of the continuous paper 2 due to the adhesion of the adhesive agent to the contact surface 26a and preventing cutting failure of the continuous paper 2 due to the adhesion of the adhesive agent to the cutting surface 26b. However, it is sufficient to only coat at least the contact surface 26a with the adhesion-retardant agent to prevent jamming of the continuous paper 2 due to the adhesion of the adhesive agent to the contact surface 26a.
As described above, in the label printer 1 according to this embodiment, the contact surface 26a of the movable blade 26 is coated with the adhesion-retardant agent. Thus, when the continuous paper 2 conveyed on the conveying path 8 contacts the contact surface 26a, the continuous paper 2 may be easily taken off from the contact surface 26a, thereby preventing the jamming of the continuous paper 2 due to the adhesion of the continuous paper 2 to the contact surface 26a.
In a second embodiment, the opposite surface of the movable blade is inclined to be gradually further away from the fixed blade in a direction away from a lower side of the cutting surface. In the following description, description of the same portions as the first embodiment will be omitted and only portions different from the first embodiment will be described.
In addition, in this embodiment, the opposite surface 50c of the movable blade 50 is inclined to be gradually further apart from the fixed blade 25 in a direction away from the cutting surface 50b. This configuration decreases the contact area between the movable blade 50 and the cutting surface 25a of the fixed blade 25 when the movable blade 50 moves upward to the conveying path 8 and slides on the cutting surface 25a of the fixed blade 25. Accordingly, this may prevent cutting failure of the continuous paper 2 due to the adhesion of the adhesive agent attached to the cutting surface 50b of the movable blade 50 to the cutting surface 25a of the fixed blade 25 when the continuous paper 2 is cut.
As described above, in the label printer 1 according to the second embodiment, by inclining the opposite surface 50c of the movable blade 50 to be gradually further apart from the fixed blade 25 in a direction away from the cutting surface 50b, the contact area between the fixed blade 25 and the movable blade 50 may be decreased when the continuous paper 2 inserted between the fixed blade 25 and the movable blade 50 is cut. This may prevent the cutting failure of the continuous paper 2 due to the adhesion of the adhesive agent attached to the movable blade 50 to the fixed blade 25 when the continuous paper 2 is cut.
In an alternative embodiment, the configuration of the fixed blade and the movable blade as described in the above embodiments may be applied to a rotary cutter. In the following description, description of the same portions as the above-described embodiments will be omitted and only portions different from the above-described embodiments will be described.
In this embodiment, a movable blade 62 cuts the continuous paper 2 as a contact point between the movable blade 62 and the edge 60a of the fixed blade 60 moves in a traverse direction of the continuous paper 2 (e.g., in a longitudinal direction extending from one end of movable blade 62 to the other end thereof) by rotation of the movable blade 62 around a rotation center (or rotary shaft) 61 disposed at a predetermined position. In one embodiment, the movable blade 62 provided on the outer periphery of the rotary shaft 61 is configured to extend from one end to the other end of the rotary shaft 61 at a predefined angle with respect to an axial direction of the rotary shaft 61. In addition, similar to the above-described embodiments, the movable blade 62 has a cutting surface 62b configured to cut the continuous paper 2 inserted between the cutting surface 62b and the edge 60a of the fixed blade 60. The movable blade 62 further includes a contact surface 62a configured to contact the adhesive-applied surface 2a of the continuous paper 2 conveyed on the conveying path 8, and an opposite surface 62c which is disposed below the cutting surface 62b in continuation with the cutting surface 62b and opposes the fixed blade 60.
Similar to the first embodiment, the movable blade 62 is entirely coated with an adhesion-retardant agent except the cutting surface 62b. Accordingly, even when the adhesive-applied surface 2a of the continuous paper 2 conveyed on the conveying path 8 contacts the contact surface 62a, the continuous paper 2 may be taken off easily from the contact surface 62a, which may prevent a jamming of the continuous paper 2 due to the adhesion of the continuous paper 2 to the contact surface 62a. In addition, even if an adhesive agent is attached to the cutting surface 62b when the continuous paper 2 is cut, the adhesive agent attached to the cutting surface 62b may flow down to the opposite surface 62c, which may prevent cutting failure of the continuous paper 2 due to the adhesive agent attached to the cutting surface 62b. Moreover, when the movable blade 62 contacts the edge 60a of the fixed blade 60, it is possible to prevent the adhesive agent attached to the cutting surface 62b of the movable blade 62 from being attached to the edge 60a of the fixed blade 60, which may prevent the cutting failure of the continuous paper 2 due to the adhesion of the adhesive agent.
In addition, similar to the second embodiment, the opposite surface 60c is inclined to be gradually further away from the fixed blade 60 in a direction away from the cutting surface 62b. Accordingly, when the movable blade 62 contacts the edge 60a of the fixed blade 60 as the movable blade 62 is rotated around the rotation center 61, it is possible to decrease the contact area between the movable blade 62 and the edge 60a of the fixed blade 60, which may prevent the cutting failure of the continuous paper 2 due to the adhesion of the adhesive agent attached to the cutting surface 62b of the movable blade 62 to the edge 60a of the fixed blade 60 when the continuous paper 2 is cut.
Thus, the rotary cutter according to this embodiment may obtain the same working effects as the first and second embodiments.
As described above, according to this embodiment and the first and second embodiments, it is possible to prevent a jamming of the continuous paper due to the adhesive surface of the continuous paper getting attached to the movable blade.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2010-170950 | Jul 2010 | JP | national |
