The present disclosure relates to a cutting apparatus for cutting a sheet and an image forming apparatus including the cutting apparatus.
A sheet on which an image is formed is conveyed to a cutting apparatus. The cutting apparatus partially cuts the conveyed sheet. The cutting apparatus is configured such that scrap (cutting scrap) generated when the sheet is cut falls into a scrap basket (Japanese Patent Application Laid-Open No. 2008-207958).
The cutting scrap generated when the sheet is cut may adhere to a guide member that guides a sheet to be conveyed. In such a case, the cutting scrap adhering to the guide member contacts a subsequent sheet bundle. The contact of the cutting scrap with the subsequent sheet bundle causes the cutting scrap to be discharged with the subsequent sheet bundle. Consequently, a foreign substance (cutting scrap) is mixed with a product. Thus, the cutting scrap degrades the quality of the product.
The present disclosure is directed to reduction of degradation in the quality of a product due to cutting scrap.
According to an aspect of an embodiment, a cutting apparatus that cuts a sheet on which an image is formed includes a sheet conveyance path along which a sheet to be conveyed passes, a blade configured to cut the sheet to be conveyed along the sheet conveyance path, a scrap path through which scrap generated when the sheet is cut by the blade passes, a guide member configured to be movable to a first position where the guide member blocks the scrap path and the guide member guides the sheet conveyed along the sheet conveyance path and to a second position where the scrap is allowed to enter the scrap path, and a blowing unit configured to blow air such that the air crosses the sheet conveyance path from a side opposite the scrap path, wherein the blowing unit blows air such that the air flows along the guide member at the second position into the scrap path.
Further features will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An apparatus according to each exemplary embodiment is described with reference to the drawings. Dimensions, materials, and relative arrangements among other features of components of the apparatus described in the exemplary embodiments are not intended to limit the scope of the present invention, unless otherwise specified as limiting the scope.
In
The printer main body 100 includes a sheet cassette 101 in which sheets are stored, and an image forming unit 103 that forms an image on a sheet conveyed from the sheet cassette 101 via a feeding path 102. The sheet on which the image is formed by the image forming unit 103 is conveyed to the finisher 500. Although the exemplary embodiments are described with an example in which the printer main body 100 and the finisher 500 are separate members, the finisher 500 and the printer main body 100 can be integrated.
The finisher 500 includes a side stitching unit 300 and a folding bookbinding unit 1000. The side stitching unit 300 fits together the sheets conveyed from the printer main body 100 to tie the sheets in one bundle. Moreover, the side stitching unit 300 staples a trailing end of the sheet bundle with a staple. The sheets processed by the side stitching unit 300 are discharged to a discharge tray 621 and/or 622.
As illustrated in
Two staplers 1005 are provided in a middle portion of the storage guide 1020. An anvil 1004 is disposed to face the stapler 1005. The stapler 1005 and the anvil 1004 cooperate with each other, so that the sheet bundle is bound (by saddle-stitching) at a center portion thereof.
On a downstream side of the stapler 1005, a folding process unit is disposed. The folding process unit includes a folding roller pair 1006 as a folding unit, and a projecting member 1008 disposed to face the folding roller pair 1006. A saddle stitching process or a folding process is performed while a leading end position of sheets is being regulated by the sheet positioning member 1011.
The sheet bundle folded by the folding roller pair 1006 is conveyed to a conveyance belt 1017, and then conveyed to the cutting apparatus 700 serving as a subsequent post-processing apparatus by a discharge roller 1016.
In the cutting apparatus 700, a receiving conveying unit 701 is disposed on an upstream side in a conveyance direction. The receiving conveying unit 701 includes a receiving conveyance belt which receives the sheet bundle discharged by the discharge roller 1016 of the finisher 500 on an upper surface of the receiving conveyance belt, and then conveys the sheet bundle by rotating.
A side regulating plate 702 corrects a skew and a position in a main scanning direction of the sheet bundle received by the receiving conveying unit 701. The sheet bundle with the position and the skew corrected by the side regulating plate 702 is fed into an inlet conveyance unit 703. The inlet conveyance unit 703 includes a pair of conveyance belts that nip and convey the sheet bundle, so that the sheet bundle is conveyed diagonally upward.
The sheet bundle conveyed by the inlet conveyance unit 703 is conveyed to a vertical path conveyance unit 704 serving as a conveyance unit. The vertical path conveyance unit 704 includes a pair of conveyance belts that nip and convey the sheet bundle along a sheet conveyance path 777. The sheet bundle is fed by the vertical path conveyance unit 704 to a cutting unit 705 that cuts the sheet bundle. The sheet fed from the finisher 500 by the receiving conveying unit 701 and the vertical path conveyance unit 704 is conveyed to the cutting unit 705 disposed in a position higher than that of the receiving conveying unit 701 in which the cutting apparatus 700 receives the sheets.
The cutting unit 705 cuts (described in detail below) a fore edge side of the sheet bundle according to a preset cutting width. The fore edge of the sheet bundle represents an end of the opposite side of a folding portion of the sheet bundle. The sheet bundle the end portion of which is cut is discharged from a discharge conveyance unit 709 to a discharge tray 710, and is stacked on the discharge tray 710. The discharge conveyance unit 709 includes a pair of conveyance belts. The discharge conveyance unit 709, which includes a pair of the conveyance belts, conveys the sheet bundle to discharge the sheet bundle to the discharge tray 710 with the pair of the conveyance belts.
A sheet fragment (hereinafter called cutting scrap) generated in cutting of sheets passes a scrap discharge path 711 extending downward from the cutting unit 705, and then falls toward a container 714. The container 714 as a storage unit that stores cutting scrap is disposed to be attachable to and detachable from the front side of the cutting apparatus 700. The cutting scrap falls while being guided by an oblique guide 712 and a regulation guide 713, and is accumulated in the container 714.
When a certain amount of cutting scrap is accumulated in the container 714, an operator pulls out the container 714 from the cutting apparatus 700, and removes the accumulated cutting scrap from the container 714.
The cutting apparatus 700 includes a detection unit that detects a full-load of the cutting scrap accumulated in the container 714. As illustrated in
Next, a configuration of the cutting unit 705 is described in detail with reference to
The cutting unit 705 includes an upper blade 722 and a lower blade 723. The upper blade 722 vertically moves to cut one portion of a sheet bundle S. The lower blade 723 is fixed, and cuts the sheet bundle S with the upper blade 722. The upper blade (movable blade) 722 and the lower blade (fixed blade) 723 serving as cutting members are arranged between the vertical path conveyance unit 704 and the discharge conveyance unit 709.
A pressing member 724 is disposed between the lower blade 723 and the discharge conveyance unit 709 so that misalignment of sheets of the sheet bundle S is prevented when the sheets are cut.
An air blowing device 717 is disposed above the cutting unit 705. The air blowing device 717 as an air blowing unit includes one or more fans that are rotated by a motor to generate an air current (air). The cutting unit 705 includes ducts 720 and 721 that send the air generated by the air blowing device 717 to a cutting position at which the sheet bundle is cut by a pair of blades (the upper blade 722 and the lower blade 723). That is, the ducts 720 and 721 are arranged such that end portions (blowing ports) on a downstream side in an airflow direction of the ducts 720 and 721 are arranged to face the upper blade 722 and the lower blade 723. The air blowing port of the duct 721 extends along a sheet width direction intersecting with the sheet conveyance direction.
As illustrated in
The scrap discharge path 711 is disposed between the container 714 (see
A shutter member 725 that can open and close the scrap discharge path 711 is movably disposed in the inlet of the scrap discharge path 711 through which the cutting scrap SP is discharged.
The shutter member 725 extends in the sheet width direction intersecting with the conveyance direction as illustrated in
The shutter member 725 is rotatably supported around a fulcrum (end portion) on an upstream side, which is a distant side as viewed from the lower blade 723, in the conveyance direction. The shutter member 725 is urged by a spring (not illustrated) to a guide position (a first position) illustrated in
The shutter member 725 serving as a guide member guides the bottom of the sheet bundle conveyed from the vertical path conveyance unit 704 with a guide surface 725a thereof. That is, when the shutter member 725 is in the guide position to block the inlet of the scrap discharge path 711 (see
As illustrated in
Hereinafter, a cutting operation performed by the cutting apparatus 700 is described in detail with reference to
As illustrated in
Subsequently, in step S2, the control unit 113 operates the elevation motor 303 to move the pressing member 724 downward. Accordingly, the pressing member 724 and a guide facing the pressing member 724 nip the sheet bundle S, so that the sheet bundle S is fixed.
In step S3, referring to
With the downward movement of the upper blade 722, the trailing end portion of the sheet bundle S is cut by the upper blade 722 and the lower blade 723.
As described above, when the upper blade 722 is moved to cut the sheet bundle S, the control unit 113 controls the solenoid 302 to move the shutter member 725 to the retracted position illustrated in
The cutting scrap SP generated by the cutting operation performed by the downward movement of the upper blade 722 passes an area near the shutter member 725 in the retracted position, and is fed to the container (storage unit) 714 via the scrap discharge path 711.
The air blowing device 717 blows air when the shutter member 725 is in the retracted position illustrated in
In other words, the air from the air blowing device 717 blows off the cutting scrap downward in the scrap discharge path 711 without adhesion of the cutting scrap to the guide surface 725a of the shutter member 725, the side surface of the lower blade 723, or the side surface of the upper blade 722.
After the cutting is finished, the processing proceeds to step S4 of the flowchart illustrated in
In step S5, the control unit 113 drives the discharge conveyance unit 709 such that the sheet bundle with the cut trailing end is discharged.
In the sheet cutting, the air blowing device 717 is operated to blow air to the cutting position. Hereinafter, working and effects related to such air blowing are described in detail.
Cutting scrap SP charged with static electricity or cutting scrap SP with water droplets due to dew condensation may adhere to the upper blade 722 or the lower blade 723, an inner surface of the scrap discharge path 711, and the shutter member 725, particularly, the guide surface 725a.
Even in a case where such cutting scrap SP adheres, the air blows off the cutting scrap SP from the upper blade 722 or the lower blade 723, the inner surface of the scrap discharge path 711, and the shutter member 725, particularly, the guide surface 725a. Accordingly, the cutting scrap SP is removed from the upper blade 722 or the lower blade 723, and the guide surface 725a of the shutter member 725 by the air. Quantity or speed of the air of the air blowing device 717 is not particularly limited to a numeric value as long as quantity or speed of the air is set on condition that the aforementioned purpose is achieved.
In a case where cutting scrap SP remains adhering to the upper blade 722, the lower blade 723, or the shutter member 725 with the air being not sent by the air blowing device 717, the following problem may occur. That is, in a case where a subsequent sheet bundle S is cut in a state where the cutting scrap adheres to the upper blade 722, the lower blade 723, and the shutter member 725, the cutting scrap SP enters between the upper blade 722 and the lower blade 723. This degrades an end result of cutting.
In a case where a subsequent sheet bundle S is fed in a state where the cutting scrap SP adheres to the guide surface 725a of the shutter member 725, quality of a product is degraded. Specifically, in a case where the cutting scrap SP adheres to a subsequent sheet bundle S, or the cutting scrap SP is pushed by a leading end of a subsequent sheet bundle S, the cutting scrap SP is discharged from a discharge port of the cutting apparatus 700. The discharge of the cutting scrap from the discharge port from which only a cut sheet bundle is normally to be discharged results in getting the cutting scrap into the sheet bundle as a product, causing degradation in quality of the product. Moreover, in a case where cutting scrap adheres to an inner surface of the scrap discharge path 711, the portion with the cutting scrap may block cutting scrap.
In the present exemplary embodiment, such an issue can be solved by blowing of the air from the air blowing device 717 to send the cutting scrap SP to the container 714.
The air blowing by the air blowing device 717 can be executed at a time when at least the scrap discharge path 711 is opened by movement (retraction) of the shutter member 725 from the guide position.
However, the operation of the air blowing device 717 only in a state in which the shutter member 725 is opened as described above can reduce power consumption, compared with a case in which the air blowing device 717 is constantly operated.
In a case where the air blowing device 717 is operated even in a state in which the shutter member 725 is closed, an airflow strength is desirably set so as to differ from that used when the shutter member 725 is opened (when cutting is performed). When the shutter member 725 is closed, for example, an airflow strength is desirably set to low, which is different from that used when the cutting operation is performed. The low airflow can ease issues caused by paper dust generated from a sheet bundle or a flow of dust floating inside the apparatus flowing into various places by air.
Moreover, the exemplary embodiment has been described with an example in which rotation of the shutter member 725 to a retracted position is started at the same time as downward movement of the upper blade 722. However, the downward movement of the upper blade 722 and the rotation of the shutter member 725 may not be performed at the same time. For example, after the shutter member 725 is rotated to the retracted position illustrated in
The exemplary embodiment has been described with an example in which rotation of the fans of the air blowing device 717 is stopped to stop the air blowing from a state in which the air blowing device 717 blows air. However, the exemplary embodiment is not limited thereto. For example, a flow of air can be blocked by a shielding member disposed in the duct 720 to stop the air blowing.
Moreover, a specific configuration of the air blowing device is not limited to that described above. The exemplary embodiment has been described with an example in which a plurality of fans is used to blow air. However, compressed air generated by a device, such as a compressor, may be blown to prevent adhesion of cutting scrap.
Moreover, the exemplary embodiment has been described using a case in which the upper blade 722 and the shutter member 725 are respectively driven by the cut motor 301 and the solenoid 302. In other words, the upper blade 722 and the shutter member 725 are driven by different drive sources. However, the upper blade 722 and the shutter member 725 may be moved by driving forces from a common drive source. For example, as illustrated in
Moreover, the exemplary embodiment has been described with an example in which the shutter member 725 and the pressing member 724 are operated by the different drive sources. However, the shutter member 725 and the pressing member 724 may be moved by driving forces from a common drive source. Similarly, the upper blade 722 and the pressing member 724 may be moved by driving forces from a common drive source. Moreover, the upper blade 722, the pressing member 724, and the shutter member 725 may be moved by driving forces from a common drive source.
Moreover, in the exemplary embodiment, the shutter member extending in a sheet width direction intersecting with a conveyance direction as illustrated in
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
Number | Date | Country | Kind |
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2016-109278 | May 2016 | JP | national |
This application is a Continuation of U.S. application Ser. No. 15/593,003, filed May 11, 2017, which claims priority from Japanese Patent Applications No. 2016-109278 filed May 31, 2016, which are hereby incorporated by reference herein in their entireties.
Number | Date | Country | |
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Parent | 15593003 | May 2017 | US |
Child | 16824447 | US |