Japanese Patent Application No. 2009-194566 filed Aug. 25, 2009 is incorporated by reference in its entirety herein.
1. Technical Field
The present invention relates to a cutting apparatus and a recording apparatus.
2. Related Art
An ink-jet printer disclosed in Japanese Patent No. 3,867,779 is known as an example of a recording apparatus that performs recording on a recording target medium. The ink-jet printer disclosed in Japanese Patent No. 3,867,779 is configured to be able to perform recording on a roll sheet. The disclosed ink-jet printer is equipped with a cutting apparatus for cutting (i.e., shearing) a roll sheet into a piece that has a predetermined size at a time. The cutting apparatus is provided downstream of an ejection unit that ejects the roll sheet after the recording process. The cut pieces of roll paper are stacked on a stacker or the like. The stacker is provided downstream of the cutting apparatus.
Generally, at a position downstream of an ejection unit, a part of a roll sheet sometimes gets raised because of the tendency of the roll sheet itself to curl back into an original rolled form, the collision of the roll sheet before cutting with stacked sheets of roll paper, or due to other reasons. Hereinafter, such a partially raised state of a roll sheet is referred to as “loop-like raised state”. When a roll sheet is put into a loop-like raised state, it is displaced from a position where it can be cut into a piece. When a cutting apparatus performs cutting operation, there is a risk that a cutter unit of the cutting apparatus collides with the displaced roll sheet, which results in a paper jam failure. To prevent a roll sheet from being put into a loop-like raised state, in some known configurations, a restricting member such as a stopper that restricts the position in height of an ejected roll sheet is provided downstream of an ejection unit. However, a position where such loop-like raising of a roll sheet occurs varies depending on the specification of an apparatus. In some cases, an optimum position where a restricting member can prevent the loop-like raising of a roll sheet most effectively is located inside a path of movement of a cutter unit, which obstructs cutting operation.
An advantage of some aspects of the invention is to provide a cutting apparatus that prevents a recording target medium from being put into a loop-like raised state effectively without obstructing cutting operation and to provide a recording apparatus that is equipped with such a cutting apparatus.
In order to address the above-identified problem without any limitation thereto, a cutting apparatus according to a first aspect of the invention includes: a restricting member that is provided downstream of an ejector that ejects a recording target medium after recording processing, the restricting member restricting a position in height of the ejected recording target medium; and a cutting unit that is also provided downstream of the ejector and moves in a width direction, which is orthogonal to a direction of ejection of the recording target medium, to cut the recording target medium, wherein the restricting member moves between a first position that is located inside a path of movement of the cutting unit and a second position that is located outside the path of movement of the cutting unit.
With such a structure, since the restricting member is able to move between the position inside the path of movement of the cutting unit and the position outside the path of movement of the cutting unit, it is possible to prevent the loop-like raising of the recording target medium effectively inside the path of movement of the cutting unit during the ejection of the recording target medium and to get the restricting member out of the way, that is, move it to the outside of the path of movement of the cutting unit, during the cutting of the recording target medium.
In the structure of a cutting apparatus according to the first aspect of the invention, it is preferable that the restricting member should move between the first position and the second position as the cutting unit moves.
With such a preferred structure, the restricting member can work in conjunction with the cutting unit in a well-coordinated manner; for example, it is possible to prevent the loop-like raising of the recording target medium effectively inside the path of movement of the cutting unit during the ejection of the recording target medium and to get the restricting member out of the way, that is, move it to the outside of the path of movement of the cutting unit, during the cutting of the recording target medium.
In the structure of a cutting apparatus according to the first aspect of the invention, it is preferable that the restricting member should be provided in substantially perpendicular orientation and/or in an at least partially suspended manner in a state in which the restricting member can rotate around a predetermined shaft; and the restricting member should move from the first position to the second position when the cutting unit is brought into contact with, and applies a pushing force to, the restricting member.
When the cutting unit performs cutting operation, it is brought into contact with the restricting member to push the restricting member out of the way, thereby moving the restricting member from the first position to the second position. Therefore, with the preferred structure, it is possible to move the restricting member by utilizing the motive power of the cutting unit without any need to provide a means for supplying motive power to the restricting member.
In the preferred structure described above, the restricting member may have an inclined plane for producing a force for moving the restricting member from the first position to the second position when the cutting unit is brought into contact with, and applies the pushing force to, the inclined plane.
With such a preferred structure, the cutting unit can push the restricting member out of the way smoothly.
Preferably, the first position is a position at which the restricting member is in a stable state due to its own weight. The second position is preferably a position at which the restricting member is in a state in which a moving force toward the first position is exerted on the restricting member due to its own weight.
With such a preferred structure, the restricting member, which has been pushed out of the way, automatically moves back to its optimum position at which the loop-like raising of the recording target medium can be prevented most effectively, due to its own weight.
In the structure of a cutting apparatus according to the first aspect of the invention, it is preferable that the restricting member should include a roller that can rotate around a shaft extending in the width direction; and the roller should be provided at a position for restricting the position in height of the recording target medium.
When the roller is brought into contact with the recording target medium, a frictional force that acts between the roller and the recording target medium is converted into a force for rotary motion of the roller. Therefore, with the preferred structure, the recording target medium will not be scratched.
In the structure of a cutting apparatus according to the first aspect of the invention, it is preferable that the restricting member should include a plurality of member portions that are arranged along the path of movement of the cutting unit; and the member portions should be configured to be able to move independently of one another.
With such a preferred structure, during cutting operation, when the cutting unit is brought into contact with a certain member portion of the restricting member to push this member portion out of the way, the other member portions of the restricting member that are not in contact with the cutting unit remain at the first position, thereby preventing the loop-like raising of the recording target medium effectively inside the path of movement of the cutting unit. Therefore, the preferred structure makes it possible to prevent the loop-like raising of the recording target medium inside the path of movement of the cutting unit effectively even during cutting operation.
A recording apparatus according to a second aspect of the invention includes: a recording section that performs recording on a recording target medium; an ejecting section that ejects the recording target medium after the recording; and the cutting apparatus according to the first aspect of the invention, wherein the cutting apparatus is provided downstream of the ejecting section.
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
With reference to the accompanying drawings, a cutting apparatus and a recording apparatus according to an exemplary embodiment of the invention will now be explained in detail. Where necessary, different scales are used for members illustrated in each of the accompanying drawings that are referred to in the following explanation so that each of the members illustrated therein has a size that can be recognized easily. As an example of a recording apparatus according to an aspect of the invention, a large type ink-jet printer that can perform printing on a sheet of recording paper that has a comparatively large size (e.g., A1 paper or B1 paper conforming to the JIS Standard, a roll sheet, or the like) (a large format printer: LFP) is described in the present embodiment of the invention. Large recording paper described below is an example of a recording target medium according to an aspect of the invention.
The spindle 2 that can rotate around a shaft that extends in the Y-axis direction supports the roll sheet R. The spindle 2 is provided at a predetermined height in the negative X side of the ink-jet printer 1. The sheet movement path 3 includes a sheet movement route on which the roll sheet R can be moved along the X-Y plane (i.e., horizontal plane). A platen 31 is provided on the sheet movement route at a position where it faces a recording head 41 of the recording unit 4. The platen 31 holds the roll sheet R in the horizontal position during movement thereon. A plurality of feeding rollers is provided along the sheet movement path 3. The feeding rollers rotate while nipping the roll sheet R to feed it.
The recording unit 4 is provided with the recording head 41 mentioned above. The recording head 41 ejects ink onto the incoming part of the roll sheet R that is fed along the sheet movement path 3. The recording head 41 is mounted on a carriage that can travel in the direction of the width of the sheet movement path 3. The recording head 41 has a plurality of nozzle lines. Ink of the corresponding one of predetermined colors is ejected from each of the plurality of nozzle lines. For example, yellow ink (Y), magenta ink (M), cyan ink (C), and black ink (K) are ejected from the nozzle lines. The recording head 41 ejects ink onto the recording surface of the roll sheet R supported by the platen 31. By this means, the recording head 41 prints a predetermined image, characters, and/or the like on the recording surface. This processing is referred to as recording in this specification.
Having been subjected to recording at the recording unit 4, the roll sheet R is ejected from the ejection unit 5, which constitutes the end of the sheet movement path 3. The ejection unit 5 is equipped with a plurality of ejection rollers 51 that rotate while nipping the roll sheet R to eject it. The ejection roller 51 includes a roller-switching mechanism that selects one roller for nipping paper depending on the type of the paper. The switching is performed between a serrated roller 51a and a non-serrated roller 51b. In a case where paper that is to be ejected is the roll sheet R, which has a small thickness, the paper tends to stick to the ejection roller 51 through electrostatic forces or due to other reasons. Therefore, in such a case, the serrated roller 51a, which has a smaller contact area, is selectively used for nipping the paper. In a case where paper that is to be ejected is plain paper, which has a comparatively large thickness, the paper is less likely to stick to the ejection roller 51 because of its flexural rigidity. Therefore, in such a case, the non-serrated roller 51b, which has a larger contact area and thus is superior to the serrated roller 51a in terms of stable sheet ejection operation, is selectively used for nipping the paper.
The cutting device 6 that cuts the ejected roll sheet R into a piece that has a predetermined size at a time is provided downstream of the ejection unit 5. The cutting device 6 includes a restricting member 61 and a cutter unit 62. The restricting member 61 restricts the position in height of the ejected roll sheet R. The cutter unit 62 moves in the width direction (i.e., Y-axis direction), which is orthogonal to the direction of ejection of the roll sheet R (i.e., X-axis direction), to cut the roll sheet R. The stacker 7, which extends in the X-axis direction, is provided downstream of the cutting device 6. The pieces of the roll sheet R cut by the cutter unit 62 are stacked on the stacker 7.
Next, with reference to
As illustrated in
The restricting member 61 includes a plurality of restricting rollers 68 (roller) that restricts the position in height of the ejected roll sheet R and a supporting plate 69 that supports the plurality of restricting rollers 68 while allowing the arc-drawing movement thereof. The supporting plate 69 extends in the Y-axis direction. The supporting plate 69 is provided in substantially perpendicular orientation in a partially suspended manner at a predetermined height. As illustrated in
More specifically, the restricting rollers 68 are arranged next to one another in the Y-axis direction at predetermined intervals at the arc-drawing end of the supporting plate 69. Each of the restricting rollers 68 can rotate around the Y axis. The restricting rollers 68 are brought into contact with the roll sheet R ejected from the ejection unit 5 so as to restrict the position in height of the roll sheet R. When the restricting rollers 68 are brought into contact with the roll sheet R, they convert a frictional force that acts between them and the roll sheet R into a force for rotary motion. By this means, it is possible to prevent the roll sheet R from being scratched.
The restricting member 61 having the above structure is allowed to move between a first position and a second position. The first position is located inside the path of movement of the cutter unit 62. The first position is denoted as A in
When the cutter unit 62 performs cutting operation, it is brought into contact with the restricting member 61 to push the restricting member 61 out of the way. As illustrated in
Next, with reference to
Generally, the thickness of the roll sheet R is small. In addition, the roll sheet R has a tendency to curl back into an original rolled form. For these reasons, as illustrated in
In contrast, in the present embodiment of the invention, when the restricting member 61 is set at the first position A, the restricting rollers 68 are positioned at a predetermined height. The restricting rollers 68 prevent the form of the roll sheet R from changing from R1 to R2 during its movement. That is, the form of the roll sheet R changes from R1 to R3. When a force for moving the roll sheet R further away from the ejection unit 5 is applied to the roll sheet R that is in the form of R3, the roll sheet R will be put into a proper state as shown by a solid line in
When the length of an ejected part of the roll sheet R, which is ejected from the ejection unit 5, reaches a predetermined value, the cutter unit 62 travels in the Y-axis direction as illustrated in
Since the force acting toward the +X side is applied to the restricting member 61, as illustrated in
The cutter unit 62 moves forward while pushing the restricting member 61 out of the way to cut the roll sheet R. When the cutter unit 62 cuts the roll sheet R, the restricting rollers 68 of the restricting member 61 positioned at the second position B function to restrict the raising of a part of the roll sheet R that is now being cut (refer to
After the completion of cutting operation, the cutter unit 62 stops in a state in which it is in contact with the supporting plate 69 of the restricting member 61 as illustrated in
As explained in detail above, the cutting device 6 according to the present embodiment of the invention includes the restricting member 61 and the cutter unit 62 both of which are provided downstream of the ejection unit 5 that ejects the roll sheet R after recording processing. The restricting member 61 restricts a position in height of the ejected roll sheet R. The cutter unit 62 moves in a width direction, which is orthogonal to a direction of ejection of the roll sheet R, to cut the roll sheet R. The restricting member 61 moves between the first position A, which is located inside the path of movement of the cutter unit 62, and the second position B, which is located outside the path of movement of the cutter unit 62. Since the restricting member 61 is configured to be able to move between the position inside the path of movement of the cutter unit 62 and the position outside the path of movement of the cutter unit 62, it is possible to prevent the loop-like raising of the roll sheet R effectively inside the path of movement of the cutter unit 62 during the ejection of the roll sheet R and to get the restricting member 61 out of the way, that is, move it to the outside of the path of movement of the cutter unit 62, in the course of the cutting of the roll sheet R. Thus, with the structure disclosed in the present embodiment of the invention, it is possible to provide the cutting device 6 that prevents the roll sheet R (recording target medium) from being put into a loop-like raised state effectively without obstructing cutting operation and to provide the ink-jet printer 1 that is equipped with the cutting device 6.
Next, a second embodiment of the invention is explained below. In the following description, the same reference numerals are used for components that are the same as or similar to those of the foregoing embodiment of the invention to simplify or omit explanation.
As illustrated in
Note that the scope of the invention is not limited to any of the foregoing exemplary embodiments explained above with reference to the accompanying drawings. The shape of each of the constituent members described in the foregoing embodiments, a combination thereof, and the like are specified merely for the purpose of explanation. They may be modified, altered, changed, adapted, and/or improved within a range not departing from the gist and/or spirit of the invention apprehended by a person skilled in the art from explicit and implicit description given herein, for example, to satisfy design requirements.
In the foregoing embodiment of the invention, it is explained that the cutter unit 62 is brought into contact with the restricting member 61 to push the restricting member 61 out of the way, thereby moving the restricting member 61 from the first position A to the second position B. In addition, it is explained above that the restricting member 61 moves from the second position B back to the first position A due to its own weight. However, the scope of the invention is not limited to such an exemplary structure. For example, a means for driving the restricting member 61 may be provided. In such a modified structure, the restricting member 61 can move without using the motive power of the cutter unit 62.
In the foregoing embodiment of the invention, it is explained that the restricting member 61 includes the restricting rollers 68 that are set at the restricting positions to restrict the position in height of the roll sheet R. However, the scope of the invention is not limited to such an exemplary structure. For example, the restricting rollers 68 may be omitted. In such a modified structure, the arc-drawing end of the supporting plate 69 restricts the position in height of the roll sheet R directly.
In the foregoing embodiment of the invention, it is explained that, after the completion of cutting operation, the cutter unit 62 stops in a state in which it is in contact with the supporting plate 69 of the restricting member 61, thereby preventing the restricting member 61 from moving from the second position B back to the first position A due to its own weight. However, the scope of the invention is not limited to such an exemplary structure. For example, the supporting plate 69 may have an inclined plane not only at the −Y side but also at the +Y side. In such a modified structure, the cutter unit 62 moves while pushing the restricting member 61 out of the way not only during cutting operation but also during return operation.
In the foregoing embodiment of the invention, the ink-jet printer 1 is taken as an example of a recording apparatus. However, the scope of the invention is not limited thereto. For example, the invention can be applied to a copying machine, a fax machine, or the like.
Number | Date | Country | Kind |
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2009-194566 | Aug 2009 | JP | national |