The invention relates to an apparatus for cutting of material such as e.g. a piece of meat from e.g. an animal, poultry, fish etc., said apparatus comprising a support element for said material and cutting means for cutting said piece of material to a predetermined thickness and/or shape.
For certain applications in the food industry it is important that portions of meat have a size that is controllable in regard to weight and thickness. This relates for example to the areas referred to as food-service and/or catering.
The importance of the thickness is reasoned by the fact that the weight is often indicated as a parameter in menus, dining cards etc.
Further, the importance of the thickness is reasoned by consideration to the frying time that must be predictable in order to achieve an optimal taste, while simultaneously health considerations must be observed, e.g. the meat must be heated to a predetermined temperature.
In order to achieve that the weight and thickness of meat portions can be controlled, a number of machines has previously been designed.
For example, WO 00/22934 describes a machine, where objects are fed to the machine and subsequently measured by means of a vision camera. With a horizontal cutting device the objects are afterwards adjusted to the desired thickness. Later on, surplus material can be cut at one end and/or a one side (or possibly both ends/sides) in order to achieve the desired weight. This may for example be done by means of a machine as described in for example U.S. Pat. No. 4,557,019, EP 504,466, U.S. Pat. No. 4,875,254 or U.S. Pat. No. 4,868,951.
However, the interaction between the above-mentioned machines is very complicated and in practice it will not be possible to achieve a satisfactory result.
Another type of prior art machine, by means of which the constraints regarding weight and thickness have been sought to be fulfilled in one work process, is for example described in U.S. Pat. No. 6,383,068. In this type of machinery the pieces of meat that are delivered to the machine, are pressed or sucked into a form with the desired shape and subsequently the surplus material is cut off. This prior art apparatus comprises a plurality of carrier plates each having a cavity, where said carrier plates are transported in an elongated loop. The cutting of the pieces of meat takes place in the upper run of the loop as the carrier plates pass a band saw and as a roller presses the pieces of meat into the cavities. After the cutting the carriers are transported further on and when the carriers enter the lower run of the transport loop, i.e. when they are turned downwards, a grasping mechanism releases the pieces of meat with the desired shape from the cavity.
A similar type of prior art is described in WO 03/079801.
The process according to the prior art of U.S. Pat. No. 6,383,068 and WO 03/079801 relieves the above-mentioned problem relating to the interaction between a number of machines. However, another problem is related to this prior art, namely that it is difficult to change from one size to another since the plurality of forms must be detached and other forms must be installed in the apparatus instead, which can be complicated and time-consuming. Further, a relatively high number of forms or carrier plates must be at hand in different sizes, if it is desired to be able to change to other sizes.
Further, the band saw or knife used for cutting the meat according to this prior art has to pass between the carrier plate and the roller that forces the meat downwards. Thus, the horizontal position of the blade is vital in order to ensure that the size, i.e. thickness of the meat fulfils the requirements and in order to avoid wear caused for example by contact to the carrier plate or the roller.
Thus, it is an object of the present invention to present an apparatus, by means of which material and in particular food items such as meat, e.g. meat of chicken, fish and other animals can be cut into portions that fulfil predetermined requirements in regard to size, and which alleviates the above-mentioned problems related to the prior art.
In particular, it is an object of the invention to provide such an apparatus, which is flexible in use and which allows an easy change of forms to be performed.
Further, it is an object of the invention to provide such an apparatus, which provides food items that fulfil the requirements as regard the size with a high degree of precision.
These and other objects are achieved by the invention.
The invention relates to an apparatus for cutting of material such as e.g. a piece of meat from e.g. an animal, poultry, fish etc., said apparatus comprising
support means for said material, and
cutting means for cutting said piece of material to a predetermined thickness and/or shape,
said apparatus further being configured for cutting said piece of material as regards thickness and/or area during a relative displacement between the support means and the cutting means.
According to an advantageous embodiment, as specified in claim 2, said support means may comprise a cavity, the apparatus may further comprise means for applying force to said material towards said cavity, and said support means and said cutting means may be configured to be relatively displaceable in a reciprocating manner.
Hereby it is achieved that such materials may be cut to the desired size using only few form parts, e.g. said cavity in said support, whereby it is relatively easy and uncomplicated to change form size and/or shape, if it is desired or necessary.
Advantageously, as specified in claim 3, said support means may comprise a form plate and an intermediate plate, said form plate comprising said cavity and said intermediate plate comprising an opening, and wherein said cutting means may be configured for passing between the intermediate plate and the form plate.
Hereby, a number of advantages are achieved, including that a precise positioning of the cutting means can be achieved, and that wear on e.g. the form plates caused by contact with the cutting means are reduced or even avoided. Further, the working area of the cutting means are separated from the e.g. pressure means. Still further, it is achieved that if the pieces of material that are loaded on the support means, are connected, for example by meat fibers, skin etc. they will be separated when the cutting means passes under the intermediate plate since the connection between the e.g. two pieces of material is placed on top of the intermediate plate.
According to an advantageous embodiment as specified in claim 4, said support means may comprise at least a support part that is arranged to be pivotal.
Hereby, it is achieved that the pieces of material that has been cut to the desired size can expediently be released, when the pivotal support part is tilted.
According to a further advantageous embodiment as specified in claim 5, said support part that is arranged to be pivotal, may comprise said form plate that is pivotally connected to said intermediate plate.
Hereby, it is achieved that the apparatus may be designed in a particular advantageous manner, allowing the form plate to be connected to the intermediate plate only by e.g. hinge means or the like, and whereby the two parts may be controlled or guided in the reciprocating movements by relatively simple guide means such as e.g. guide means placed at both sides of the two parts.
According to a further embodiment as specified in claim 6, said support means may be configured to reciprocate between a loading position and an off-loading position.
Hereby, it is achieved that an efficient operation can be established where the material can be loaded in e.g. a position, where the support means are located near an operator, and where the cutting operation can be performed when the support means perform a relative movement towards the off-loading position, where the pieces cut to the desired size are released.
Preferably, as specified in claim 7, said cutting means may be adapted for performing a cutting operation while being moved in relation to a said support means being located in a cutting position.
It is apparent that the cutting can be performed with the support means in a fixed position, while the cutting means traverses through the material, vice versa or a combination hereof.
In a preferable embodiment as specified in claim 8, said support means may comprise at least two cavities corresponding to pieces of material to be cut.
Hereby, an effective use of the apparatus is facilitated, e.g. since an operator may advantageously load the apparatus with two pieces of material simultaneously. Further, pieces of material that must be divided into two pieces can also be processed using this embodiment, e.g. by placing a “butterfly” part from a chicken with the two half parts in each of the cavities and with a middle part placed on the part between the two cavities. When the cutting to size is performed, at splitting of the “butterfly” part in two parts is achieved simultaneously, whereby a previous sawing operation is avoided.
According to a still further advantageous embodiment as specified in claim 9, said apparatus may comprise at least two operative parts, each comprising support means and means for applying force to said material towards said cavity.
Hereby, an enhanced efficiency can be achieved, for example since the same cutting means may be used for performing the cutting operation for both (if two operative parts are provided) or all operative parts.
Preferably, as specified in claim 10, said operative parts may be controlled in such a manner that said operative parts are in a loading position alternatively.
Hereby, a further enhanced efficiency can be achieved, for example since one operator may load material into the two (or more operative) parts alternatively, for example by loading one of the operative parts while the other operative part is in the process of cutting the material or off-loading material etc.
Alternatively, as specified in claim 11, said operative parts may be controlled in such a manner that said operative parts are in a loading position essentially simultaneously.
Preferably, as specified in claim 12, said means for applying force to said material towards said cavity may comprise a pressure plate.
According to a further advantageous embodiment as specified in claim 13, said means for applying force to said material towards said cavity may comprise a pressure means comprising a plurality of independently movable fingers or plungers.
Hereby, it is achieved that the material, e.g. the pieces of meat, are pressed into the cavity with a sufficient pressure all over the surface of the cavity in spite of the fact that the pieces of meat that are to be cut, may vary in shape and/or thickness. If a simple pressure plate is used in such instances, it might result in that only part of the material would actually contact the cavity, unless the force was increased, which might on the other hand lead to the undesired effect that the material would be compressed.
Advantageously, as specified in claim 14, said cutting means may comprise a band saw or knife.
According to a further embodiment as specified in claim 15, said support means may comprise a roller or drum.
Hereby it is also achieved that an easy replacement of the form can be performed, for example if it is necessary to change the size of the primary portion.
Alternatively, as specified in claim 16, said support means may comprise a turntable.
According to a still further embodiment, as specified in claim 17, said support means may comprise a conveyor band.
In accordance with an advantageous embodiment as specified in claim 18, said support means may comprise an elevation or a cavity.
According to a further preferable embodiment, as specified in claim 19, said apparatus may comprise means for applying force to said material, which means may comprise a roller or drum.
Hereby pressure means may be provided in an expedient manner.
According to a further advantageous embodiment, as specified in claim 20, said roller or drum may comprise an elevation or a cavity.
Hereby it is achieved that an efficient adaptation of the material, e.g. a piece of meat, to a cavity can be performed, for example by using corresponding elevations and cavities placed on a support and a pressure means, respectively, or vice versa.
Advantageously, as specified in claim 21, said apparatus may comprise means for retaining said material to the support means, said means for retaining said material comprising vacuum means and/or freezing means.
Hereby, the material to be cut can be placed and/or withheld on the support means in an expedient manner. Further, such means, in particular vacuum means, may serve to urge the material into a cavity.
Preferably, as specified in claim 22, said cutting means may comprise reciprocating and/or rotating cutting means that may be controllable as regards e.g. the distance and position in relation to said support means.
Advantageously, as specified in claim 23, said apparatus may comprise scanning, measuring and/or detection means, e.g. in the form of a vision system.
Such means may be particularly advantageous in relation to controllable cutting means in order to achieve a desired optimal result.
According to a still further preferable embodiment, as specified in claim 24, said apparatus may comprise means for lifting, releasing and/or assisting in releasing cut portions from said support means, e.g. in the form of scraper means and/or finger means which may be configured for cooperating with a notch, a groove etc. in said support means.
Hereby, the portions of the material that have been cut may effectively and precisely be released for further processing, packing, etc.
The invention will be explained in further detail below with reference to the figures of which
a-c shows different embodiments of a pressure plate, and
A cutting apparatus according to a first embodiment of the invention is shown in a schematic manner and in a side view in
The apparatus, which is generally designated 10, comprises a form plate 12, above which an intermediate plate 14 is located. These two elements are connected in such a manner that they may pivot relatively, for example by means of a swivel joint, hinge or the like 16 as illustrated. The form plate 12 comprises a form, a cavity or a mould 18 corresponding to a desired shape for the material to be cut, and correspondingly the intermediate plate 14 has an opening 20. Further, the apparatus comprises a pressure plate 22, which is driven by an actuator such as e.g. a pneumatic or hydraulic cylinder 24 or an electric drive motor such as e.g. a linear motor. Also, the apparatus 10 comprises a scraper 26 and means for cutting the material, which means may for example be a band saw or knife 28 as illustrated, e.g. with an upper and a lower run shown in a sectional view.
The form plate 12 and the intermediate plate 14 may as shown by the double-arrow be displaced to the left and to the right. In a position displaced to the left, the material to be cut can be placed on the intermediate plate, whereafter the form plate 12 and the intermediate plate 14 can be shifted to the position shown in
This embodiment of the invention will be further explained with reference to
In
In
In
In
As shown in
When the band saw 28 has passed through the material 40, as shown in
In the next step, as shown in
When operating the apparatus, which as shown in
Further, it is noted that the two operative parts 10 and 60 may operate as explained above, i.e. in a “push-pull” manner, where one of the parts is being loaded, while the other performs a cutting operation. This has the advantage that the operator can attend the two operative parts alternatively.
Alternatively, the two operative parts may operate in parallel, where both are loaded in the same step, both are performing the cutting simultaneously, etc.
Further, it is understood that even though it has been illustrated that the form plates comprise two forms or cavities, only a single form or cavity can be used, and more than two forms or cavities can be used for a single form plate.
Even further, it is noted that an apparatus may comprise only one operative part, e.g. the part 10.
The form plate 12 and the intermediate plate 14 may be configured especially for handling meat items such as the so-called “butterflies”, which consist of two halves which can be separated. When the plates 12 and 14 are configured with a small part between the two openings 20, a butterfly can be placed on the intermediate plate 14 with each half part in each of the openings 20. When the butterfly is processed, the two halves will be separated by the band saw 28.
The pressure plate 22 is in
An embodiment in accordance with a further aspect of the invention is shown in
It is apparent that the roller 70 may comprise more than one cavity 71, placed in the axial direction of the roller. However, as shown in
A further embodiment of such a cutting apparatus is shown in
A still further embodiment of a cutting apparatus as described in connection with
Finally, a still further embodiment of a cutting apparatus in accordance with a further aspect of the invention is shown in
When the piece 40 of e.g. meat enters the roller 90, it is measured and/or scanned by means of a vision system 92, and by means of a control system (not shown) a cutting operation for achieving a desired/predetermined primary portion is determined. The material is cut by means of e.g. a band knife or saw 93, which can be adjusted in relation to the surface of the roller in order to achieve the desired thickness of the primary portion. Further, the shape of the primary portion can be cut by means of a rotating knife or saw 94, which may be controlled to transverse along the axis of the roller and/or may be controlled to turn in order to achieve a desired shape, e.g. a curved side. One or two of these knifes 94 may be provided. As shown, a lifting tool 95 may be provided for lifting the e.g. piece of meat at least marginally from the surface of the roller 90 in order to avoid contact between the blade 94 and the surface of the roller 90. The tool 95 may as shown be wedge-shaped and may comprise a groove 96 for accommodating the edge of the blade 94. Still further, a knife, e.g. a reciprocating knife 97 may be provided for cutting the primary portion to the desired length. This knife or blade 97 may also be combined with an e.g. wedge-shaped lifting tool 98 for lifting the e.g. piece of meat from the surface of the roller when a cut is made, and for the cutting purpose the lifting tool 98 may be provided with a groove 99.
Further, it is noted that conveyor bands may be used for supporting and transporting the material to be cut, e.g. during the cutting process. Such conveyor bands may for example comprise holes for supplying a vacuum for withholding the material. Especially, homogenous conveyor bands may be used for hygienic reasons, e.g. since such bands do not comprise voids, wherein bacteria may grow. An example of such a conveyor band is produced and marketed by VOLTA® Belting Technology Ltd.
Still further, it is noted that a turntable may also be used as support means and that such a turntable may also be provided with cavities and/or elevations as described above in connection with the examples. Also, force applying means as previously described may also be utilized in connection with such a turntable.
It will be understood that the invention is not limited to the examples described above and shown in the drawings but may be modified and combined in numerous manners, used in a wide variety of applications and manufactured in materials commonly used within the field. Thus, it will be understood that the device according to the invention may be designed in a multitude of varieties within the scope of the invention as specified in the claims.
Number | Date | Country | Kind |
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PA 2004 01776 | Nov 2004 | DK | national |
PA 2005 01027 | Jul 2005 | DK | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DK05/00730 | 11/16/2005 | WO | 00 | 7/13/2007 |