Patent Application
20070267801
a) and 1(b) are the front view and side surface view of the major sections representing the standby state of a cutting device;
a) through 8(d) are perspective view and cross sectional view of sheet bundles of various types having been finished;
The present invention is detailed with reference to embodiments given in the drawings as follows.
a) is a front view of the major sections representing the standby state of a cutting device 100.
A blade receiving section 110 is arranged on the upper part of the main body of the cutting device 100, and a cutting blade section 120 is mounted on the lower part of the main body.
The edge portion “a” as a tip part of the sheet bundle SS conveyed to the cutting device 100 is cut by the lowering of the blade receiving plate 116 of the blade receiving section 110 in the vertical direction, and the subsequent rising of the cutting blade 121 of the cutting blade section 120 in the oblique direction.
A rotary shaft 111 with the both ends supported is mounted on the upper part of the blade receiving section 110. The rotary shaft 111 is driven by a motor M1. The rotary shaft 111 is provided with threaded sections 111A and 111B having twist angles formed in the direction opposite each other. The threaded section 111A is meshed with a screw 112A, while the threaded section 111B is meshed with a screw 112B. The traveling member 113A and traveling member 113B perform a linear motion in the direction opposite each other in response to rotation of the rotary shaft 111.
The traveling member 113A is swingably connected with a connecting member 114A. The bottom end of the connecting member 114A is connected in a form engaged with the illustrated upper left of the pressure member 115, which is supported so as to be moved in the vertical direction. Similarly, the traveling member 113B is swingably connected with a connecting member 114B. The bottom end of the connecting member 114B is connected in a form engaged with the illustrated upper right of the pressure member 115, which is supported so as to be moved in the vertical direction.
Accordingly, the rotary shaft 111 is rotated by the drive of the motor M1, and the traveling members 113A and 113B are moved in the horizontal direction. This causes a change in the angle of inclination of the connecting members 114A and 114B, and the pressure member 115 is moved in the vertical direction.
A blade receiving plate 116 is secured on the lower surface of the pressure member 115, and is moved together with the pressure member 115 in the vertical direction. The blade receiving plate 116 is made of a resin.
The cutting blade section 120 includes a cutting blade 121, holder 122, support plates 123A and 123B, spacer member 124, fixing member 125 and support base 127.
The cutting blade 121 with a cutting edge formed on the upper top part thereof is secured on the holder 122 by a threaded member 121A. The holder 122 has a pair of support plates 123A and 123B arranged in parallel with each other and is supported movably between opposite surfaces. A spacer member 124 is interposed between the opposite surfaces of the support plates 123A and 123B. The holder 122 is held by the support plates 123A and 123B at a space that allows traveling.
The linking member 125 is led through the support plates 123A and 123B and hollow cylindrical spacer member 124, and the support plates 123A and 123B are held at a predetermined space and are tightened.
The space between the support plates 123A and 123B is set by the spacer member 124 in a wide range from 0.1 through 0.5 mm with respect to the thickness of the holder 122, whereby the holder 122 can freely travel in the vertical direction.
The linking member 125 and spacer member 124 are arranged on a plurality of positions of the support plates 123A and 123B, thereby retaining a predetermined space.
The rollers 128A and 128B are secured on the holder 122, and are guided respectively by the guide members 129A and 129B placed in downward sloping arrangement.
The drive force is applied to the pin 122A fixed on the holder 122 by the motor M2 in the lateral direction in the drawing, whereby the rollers 128A and 128 secured on the holder 122 through the pin 122A and holder 122 move along the guide members 129A and 129B obliquely in the vertical direction with reference to the direction “J” indicated by an arrow mark. As a result, the cutting blade 121 supported by the holder 122 moves up and down obliquely.
With the edge portion “a” as a leading edge, the sheet bundle SS having been fed to the cutting device 100 is conveyed on the support base 127 of the cutting blade section 120 by a conveying member (not illustrated), and is stopped at a predetermined position. At this stopped position, the sheet bundle SS is sandwiched between by the support base 127 and blade receiving plate 116 coming downward so as to be in close contact with each other. Then the edge portion “a” is cut by the cutting blade 121 an ascending thereafter.
The following describes the operation of the cutting device 100.
At the standby positions, the traveling member 113A is located at the extreme left, while the traveling member 113B lies at the extreme right. The blade receiving plate 116 is placed at the highest position, and the cutting blade 121 is at the lowest position.
When the sheet bundle SS has come to the cutting device 100, the traveling members 113A and 113B are moved by the drive of the motor M1, and the pressure member 115 is fed downward through the linking members 114A and 114B.
As the pressure member 115 is brought in close contact with the sheet bundle SS, motor 1 drive load is increased. Upon detection of an increase in drive current resulting from increase in motor 1 drive load, the controller stops the drive of the motor M1, whereby the descending of the pressure member 115 is stopped.
At the time of cutting, the pressure member 115 is pressed against the sheet bundle SS with such a great force that prevents misregistration from occurring even when a lateral force is applied by the cutting blade 121 to the sheet bundle in which a plurality of sheets stacked on top of one another.
Upon completion of pressing by the pressing of the sheet bundle SS, the motor M2 starts up to move the cutting blade 121 to the left top indicated by the arrow “J”. The sheet bundle SS is cut by the traveling of the cutting blade 121. The cutting operation of the cutting blade 121 is provided by sliding of the cutter, and therefore, cutting is possible with a relatively small drive force. Furthermore, even if there are a great number of sheets to be cut, only the traveling stroke of the cutting blade 121 is changed. The drive force need not be changed.
When all the sheets of the sheet bundle SS have been cut, the tip of the cutting blade 121 comes in contact with the blade receiving plate 116 to increase the load of the driven section of the cutting blade 121. To be more specific, upon detection of an increase in drive current resulting from an increase in the load of the motor M2, the controller stops the drive of the motor M2. Thus, all the sheets of the sheet bundle SS are cut.
Upon completion of cutting of the sheet bundle SS, the motor M2 runs in the reverse direction, and the cutting blade 121 travels down to a predetermined position obliquely downward toward right in
Upon completion of downward traveling of the cutting blade 121, the pressure member 115 goes up to the initial position, thereby releasing the sheet bundle SS which has been interposed and held in close contact.
The cutting operation of the edge portion of the sheet bundle SS is terminated by a series of operations discussed so far.
The cutting device 100 cuts the edge portion “a” which is the edge portion of the sheet bundle SS, using a cutting blade 121 arranged below the conveyance path of the sheet bundle SS and a blade receiving plate 116 located above the conveyance path. The cutting blade 121 is secured on the movable holder 122. The holder 122 is slidably supported by the support plates 123A and 123B, and can move up and down obliquely by means of the motor M2.
Based on the traveling of the holder 122 obliquely in the upward direction, the cutting blade 121 cuts the edge portion “a” of the sheet bundle SS placed on the top surface of the support base 127 and pressed against the blade receiving plate 116.
The blade receiving plate 116 is fed upward through the connecting members 114A and 114B driven by the motor M1, and is pressed against the sheet bundle SS placed on the top surface of the support base 127. At the same time, the blade receiving plate 116 comes in close contact with the tip of the cutting blade 121, whereby the edge portion “a” of the sheet bundle SS is cut.
One end of the guide member 130 guiding the chips downward is bonded onto the upper inclined plane of the holder 122 by means of a double-faced tape. The intermediate section of the guide member 130 covers the support plate 123A, L-shaped member 123C and linking member 125. Except for the cutting blade 121 that can be replaced, the guide member 130 covers the entire area on the front side Bf (left in
The guide member 130 used preferably is made of the nylon, PVC, PET, polycarbonate or other resin material containing a conductive material such as carbon, metal and metallic oxide, wherein such a material is processed in a sheet. The guide member 130 made of such a material prevents depositing due to static electricity. Furthermore, the conductive guide member 130 is preferably grounded. A metallic plate such as an aluminum alloy and stainless steel can be as a conductive guide member 130, in addition to the above.
The chips SB having been cut fall down the inclined slope of the cutting blade 121 under their own weight. Then they slides down along the smooth curved surface of the guide member 130.
To tap the chips SB formed by the cutting action of the cutting blade 121 and to drop them, a paddle unit 131 having a rotating paddle 134 is arranged on the side of the cutting blade 121 in the vicinity of the cutting blade 121. The paddle unit 131 incorporates a paddle shaft 132, a plurality of holding members 133 provided in the axial direction of the paddle shaft 132, and a plurality of vane-formed paddles 134 arranged on each of the holding members 133.
The paddles 134 mounted on the holding member 133 are arranged at a plurality of positions (forexample, 10 positions shown in the drawing) across the width perpendicular to the sheet conveying direction. A plurality of paddles 134 are arranged opposite multiple positions across the width of the edge portion “a” of the sheet bundle SS of various sizes.
The paddle shaft 132 is rotated in the forward and reverse direction by the motor M3. A plurality of holding members 133 are engaged with a plurality of positions of the paddle shaft 132. A paddle 134 is attached to each holding member 133.
The paddle 134 is a thin plate having a thickness of, for example, 1 mm formed by an elastic plate such as polyurethane plate.
In the present invention, the paddle shaft 132 is rotated in the forward and reverse directions by the motor M3. When chips SB are removed by the rotation of the paddle 134, a triangular space is created by the cutting blade 121, blade receiving plate 116 and the inclined surface on the side of the cutting blade SB. If the chips SB are smaller, chips SB are easy to adhere to the inclined surface of the cutting blade 121. Thus, the paddle 134 is rotated in the forward direction to rub the inclined surface on the side of the cutting blade SB, allowing the chips SB to fall down. If such smaller chips SB are removed by rotation of the paddle 134 in the reverse direction, small chips SB will move upward along the side surface of the cutting blade 121, and will remain in the vicinity of the tip of the cutting blade 121. When such small chips SB are kept unremoved, and the space between the cutting blade 121 and blade receiving plate 116 is released upon termination of cutting, then chips SB will enter the apparatus.
In the meantime, if the paddle 134 is rotated in the forward direction in the case of large chips SB, the chips will not be completely removed because the paddle 134 is made of an elastic member characterized by smaller effect in mechanically removing the chips. This may cause the chips to remain between the paddle 134 and cutting blade 121. Further, in the case of large chips SB, the paddle 134 will directly contact the chips SB, and the force of the paddle 134 to push into the apparatus will be applied to the chips SB. Then the chips SB will be pressed into the aforementioned triangular space wherein the force of the paddle 134 to remove chips does not work. This will create a state of compression and the chips will be trapped in the triangular space.
Thus, in the case of small chips SB, the paddle 134 is preferably rotated in the forward direction. On the other hand, in the case of large chips SB wherein the force of the paddle 134 is directly applied to the chips SB being cut off, the paddle 134 is rotated in the reverse direction so that chips SB will be pulled out of the apparatus. This arrangement prevents the chips from being trapped in the aforementioned triangular space.
With reference to drawings, the following describes the forward and reverse rotations of the paddle 134.
The paddle 134 is rotated forward in a predetermined direction by the rotation of the motor M3 in a predetermined direction, for example, by forward rotation, and is rotated in the direction indicated by the arrow, which is the predetermined direction in
When the tip portion of the paddle 134 rubs the side surface of the cutting blade 121 during the rotation, this force is applied to the chips SB depositing on the side surface of the cutting blade 121 after having been cut off, and the chips SB are removed by falling down.
The length and size of the sheet in the sheet bundle to be cut by the cutting blade 121 are set in advance by inputting such information from the operation section 202. Based on the information on the length and size of the sheets in the sheet bundle, the controller 200 calculates the cut length (L1) of the chips SB in the sheet bundle SS to be cut by the cutting blade 121 (Step 1). The calculated length (L1) of the chips SB is compared with a predetermined length (L0) preset in the memory 204 to determine if it is short or not (Step 2). The result of Step 2 determines the rotating direction of the paddle. This information is reported to the drive control section 203 of the cutting device. Based on the information of the rotating direction, the drive control section 203 of the cutting device provides control in such a way that the motor M3 that drives the paddle is driven in the reported direction of rotation.
The length (L1) of the chips SB cut off from the sheet bundle SS by the cutting blade 121 is compared with a predetermined length (L0) preset on the memory 204, for example, 15 mm by the judging section 201 of the controller 200. If the result of this comparison and decision reveals that the length (L1) of the chips SB is smaller than the predetermined length (L0) (Yes in Step 2), then the controller 200 allows the paddle 134 to rotate in the forward direction (Step 3), as indicated by the arrow of
When the judging section 201 has judged that the length (L1) of the chips SB is greater than the predetermined length (L0) (No in Step 2), then the controller 200 switches the control mode in such a way that the paddle 134 will rotate in the reverse direction (Step 4), as indicated by the arrow of
As described above, the length (L1) of the chips SB can be calculated based on the cut length and size of the sheets in the sheet bundle to be cut, wherein the length and size have been inputted by the user through the operation section 202. The length (L1) of the chips SB can also be detected by another method. For example, as shown in
When paddles 134 are is arranged at a plurality of positions in the axial direction of the paddle shaft 132, chips SB can be removed by scraping in response to the size of the sheet such as wide-, A3-, B4-, A4- or B5-sized sheet.
a) through 8(d) are perspective view and cross sectional view of sheet bundles of various types having been finished.
The finisher B of the present invention denotes a finisher provided with a cutting device 100, and the image forming apparatus refers to the image forming apparatus wherein a finisher incorporating a cutting device is connected integrally with the image forming apparatus main body A of
The image forming apparatus is composed of an image forming apparatus main body A, automatic document feeder DF, finisher B and large capacity sheet feeding apparatus LT.
The illustrated image forming apparatus main body A contains an image reading section 1, image processing section 2, image writing section 3, image forming section 4, sheet feed tray 5, first sheet feed section 6A, second sheet feed section 6B, fixing apparatus 7, sheet ejection section 8, and automatic duplex unit (ADU) 8A.
A finisher B containing a cutting device 100 is connected to the side of the sheet ejection section 8 on the illustrated left side surface of the image forming apparatus main body A.
The operation section 9 selects and sets the processing function of the image forming apparatus including an image forming apparatus main body A, finisher B and others.
The main control section 10A of the image forming apparatus main body A is connected to the finishing controller 10B of the finisher B through communications sections 10C and 10D, and communications line 10E.
When the process of the center folding and center binding in bookbinding is programmed in the operation section 9 as shown in
The sheets S conveyed to the sheet conveyance path 1 below the conveyance path switching member G1 are fed downward approximately in the vertical direction and then stop temporarily at a predetermined position to be stored. At this first stop position Q1, a plurality of the succeeding sheets S are placed one on top of another and are stored.
The stored sheets S are conveyed in the perpendicular direction by a pair of conveyance rollers 18A and 18B, a pair of first conveyance rollers 18C and 18D, and the guide plate (not illustrated) after the direction has been changed. The sheets are conveyed along the sheet conveyance path r2 leading to the front side Bf inside the finisher B, with the sheet surface in the upright position, and are stopped temporarily at the second stop position Q2.
The sheets S are conveyed in the vertical direction by a pair of second conveyance rollers 18E and are conveyed in the horizontal direction after the direction has been changed. After that, they are conveyed along sheet conveyance path r3.
The sheet tip portion is positioned by engagement with the aligning section arranged on the downstream side in sheet conveying direction of the sheet conveyance path r3. After having been aligned, the sheets are stopped temporarily at the third stop position Q3.
A center folding section 30 is arranged on the downstream side in the sheet conveying direction of the aligning section. The center folding section 30 is composed of a folding roller, folding plate and others, and performs center-folding processing.
After having been folded in two by the center folding section 30, the folded sheets SA with a fold “b” formed thereon is fed back to the original horizontal sheet conveyance path. The folded sheets SA is fed to the sheet conveyance path r4 on the extension of the fold “b” by the conveying belt 41 of the conveying section 40, conveyance claw 42 and introduction guide member 51 of the folded sheets guiding section 50, and is then fed to the center-binding section 60.
As described above, the center folding section 30 applies a process of center-folding to one through three sheets of a small number of sheets S to create a rigid fold “b” thereon. These sheets are sequentially fed to the center-binding section 60, thereby producing the sheet bundle SS containing a smaller bulge in the fold “b”.
The folded sheets SA subjected to the process of center-folding processing by the center folding section 30 is conveyed toward the sheet conveyance path r4 by the conveying section 40, and is placed on the saddle-shaped stacking section 61 of the center-binding section 60 shown in
The saddle-shaped stacking section 61 is made of two guide plates approximately perpendicular to each other, and is secured on the main body of the finisher B. In the vicinity of the top of the saddle-shaped stacking section 61, a pressure member 61A which is spring-urged for vertical traveling is arranged in a form supported by the staple receiving mechanism 64.
The top of the pressure member 61A is formed in a concave having approximate right angles on the top, and the fold “b” of the folded sheets SA subjected to the process of center-folding is placed on the edge line of the top.
A plurality of folded sheets SA placed on the saddle-shaped stacking section 61 and pressure member 61A are position-adjusted by a width aligning member 62.
The stapling mechanism 63 is arranged fixedly above the pressure member 61A. Inside the saddle-shaped stacking section 61, the pressure member 61A and staple receiving mechanism 64 are supported movably in the vertical direction.
Two sets of the two-split structure binding sections composed of a stapling mechanism 63 and staple receiving mechanism 64 are arranged in the direction of the sheet fold. When the process of center-binding is programmed on the operation section, the staple receiving mechanism 64 goes upward, and performs the process of center-binding. To be more specific, two sets of binding sections drive a wire staple SP at two positions in a form separated at center into two parts, along the fold “b” of the folded sheets SA on the pressure member 61A.
The sheet bundle SS subjected to the process of center-binding by the center-binding section 60 is held by the support member 72 secured on the tip portion of the arm member 71 of the pickup section 70. The sheet bundle SS is rocked by the arm member 71 in the direction shown by a one-dot chain line arrow, and is conveyed to the conveying section 80.
The sheet bundle SS fed by the conveying section 80 is placed on the conveying belt 82. The sheet bundle SS is fed obliquely in the downward direction by the rotation of the conveying belt 82. It is then held in the inclined position, and is conveyed by the rotating conveying belt 83 to stop at a predetermined position. After that, the conveying belt 83 is rocked and is supported in the horizontal position.
The edge portion “a” as the edge portion opposite the fold “b” of the sheet bundle SS placed on the conveying belt 83 in the horizontal position is uneven due to the number of the sheets of the sheet bundle SS, and therefore, the edge portion “a” is trimmed and made uniform by cutting with a cutting blade 121 and blade receiving plate 116 of the cutting device 100 of the present invention.
The booklet SSS created by cutting is placed on the conveying belt 83 rotating in the reverse direction, and is conveyed by an aligning member 84 secured on the conveying belt 83, the trailing edge of the booklet SSS being pressed. The booklet SSS then falls down in the direction indicated by the arrow from the tip portion of the conveying belt 83. The booklet SSS having fallen is ejected to the ejection tray 86 arranged outside the front side Bf of the finisher B by the rotating ejection belt 85.
A chip processing section 140 is installed below the conveying section 80 and cutting device 100. The chips SB with the edge portion “a” being cut off by the cutting blade 121 and the blade receiving plate 116 of the cutting device 100 fall on the rotating chips conveying belt 141 and are conveyed to be stored in the chips container 142.
The embodiment of the present invention has been described with reference to the cutting device 100 of the finisher B containing a center folding and center binding function connected to the main body of the image forming apparatus. The present invention is applicable to the cutting device of the finisher that performs center-folding processing after center-binding processing. The present invention is also applicable to the bookbinding apparatus wherein gluing or the like is provided by a finisher.
The finisher equipped with the cutting device of the present invention can be connected with a bookbinding apparatus connected to a light type printing machine, thereby ensuring a consistent multi-purpose and multi-function process of finishing.
The present invention is also applicable to the finisher connected to a photocopier, printer, facsimile, multifunction machine and others. This will provide the similar advantages.
In the aforementioned embodiment, electrophotographic technology has been mentioned as an example of recording method. Without being restricted thereto, the present invention is applicable to other recording methods such as an inkjet method.
Further, the finisher of the present invention can be used as the stand-alone finisher separated from the image forming apparatus, thereby providing various forms of folding, binding and cutting.
The cutting device, finisher and image forming apparatus of the present invention provide the aforementioned advantages.
1. The present invention eliminates the possibility that the chips generated by the cutting device for cutting the edge portion of the sheet bundle having been conveyed, remain in the vicinity of the cutting blade, and enter the apparatus to cause a trouble.
2. In a finisher for aligning a plurality of sheets and bookbinding after finishing such as center-folding processing and center-binding processing, of the present invention ensures the trouble-free, reliable and stable operation of a cutting device for cutting the edge portion of the sheet bundle bound in a form of a book.
3. The present invention provides a bookbinding system provides the stable operation of the cutting device and ensures continuous and efficient processing of image forming and finishing without stopping the bookbinding system.
| Number | Date | Country | Kind |
|---|---|---|---|
| JP2006-138695 | May 2006 | JP | national |
| JP2006-351498 | Dec 2006 | JP | national |
