The present disclosure generally relates to a cutting device, and more particularly to a cutting device having a replaceable blade.
Blade replacement typically occurs after tools such as seam rippers, box cutters, utility knives, and precision knives are used for a period of time. For example, seam rippers are tools used for removing attachments such as stitches and seams used in sewn articles. Over time, blades become dull with repeated use and are typically replaced. Replacing blades on conventional cutting tools such as, for example, steel blades, can often be difficult and unsafe. For example, a user may struggle with safely removing an old blade and replacing that old blade with a new, sharp blade. Users who are unfamiliar with a given tool using a steel or metallic blade may cut themselves as they try to detach an old blade and/or reattach a new blade such as a sharpened steel or metallic blade. Accordingly, a way for avoiding difficult replacement of sharp metallic blades and for safely using cutting devices exists.
The exemplary disclosed cutting device and method of the present disclosure is directed to overcoming one or more of the shortcomings set forth above and/or other deficiencies in existing technology.
In one exemplary aspect, the present disclosure is directed to a cutting device. The cutting device includes a housing and a carriage that is movably disposed in the housing, the carriage being movable between a retracted position and an extended position. The cutting device also includes a cutting member that is removably disposable in the carriage and a cover member that is removably attachable to the housing. The housing includes a locking member. When the carriage is in the extended position and the cover member is attached to the housing, the locking member locks the cover member to the housing. When the cutting member is disposed in the carriage in the extended position, the cutting member is retained in the housing by the locked cover member.
In another aspect, the present disclosure is directed to a method. The method includes providing a housing that includes a locking member and providing a cutting assembly, the cutting assembly including a cutting member that is removably disposed in a carriage. The method also includes disposing the cutting assembly in the housing, the cutting assembly being movable between a retracted position and an extended position. The method further includes removably attaching a cover member to the housing and locking the locking member to the cover member by moving the cutting assembly to the extended position, the locked cover member retaining the cutting member. The method additionally includes unlocking the locking member from the cover member by moving the cutting assembly to the retracted position.
Cutting device 105 may include a housing 110, a cutting assembly 115, and a cover member 120. Cutting assembly 115 may be movably disposed in housing 110. Cover member 120 may be removably attachable to housing 110.
The exemplary cutting device may be constructed from any suitable variety of durable materials. For example, some or most of the components of the exemplary cutting device may be formed from plastic or a plastic composite material. Also for example, some or most of the components of the exemplary cutting device may be formed from metal or metal alloy. Further for example, the exemplary cutting device may include ceramic material. For example, cutting device 105 may be formed from plastic, plastic composite, metal, metal alloy, and/or ceramic materials. For example, cutting device 105 may be formed from a variety of materials disclosed herein. For example, housing 110 and/or cover member 120 may be formed partially or substantially entirely from plastic, plastic composite, metal, and/or metal alloy materials. For example, housing 110 and/or cover member 120 may be plastic or metal structural members. Weights included in housing 110, described further below, may be formed for example from metal material. As described further below, cutting assembly 115 may include components formed from plastic, plastic composite, metal, and/or metal alloy materials and components formed from ceramic materials. Also for example, certain components of cutting device 105 may include specific materials based upon the application or function of a given component. For example, members of cutting device 105 designed to come into contact with a cutting surface and that may be subject to constant friction may include materials resistant to friction such as glass-filled nylon and/or polyamide plastic. For example, cutting device 105 may include any suitable materials for use in a cutting device such as, e.g., a seam ripper, a box cutter, a utility knife, or a precision knife.
Housing 110 may provide, for example, a handle for cutting device 105 for use by a user. For example, housing 110 may be a seam ripper handle, or a handle of a box cutter, utility knife, or precision knife. For example, housing 110 may be a substantially hollow housing configured to receive and retain cutting assembly 115 as well as additional components such as the exemplary components described herein. For example, housing 110 may be a cylindrical housing. Also for example, housing 110 may be any other suitable shape such as, for example, a substantially regular tube shape, e.g., a square, triangular, hexagonal, and/or octagonal shape.
As illustrated in
Housing 110 may include one or more cavities 140 that may be formed by a wall portion 145 of housing 110. As illustrated in
Housing 110 may include an aperture 155 formed by a wall portion 160. Aperture 155 may help facilitate a storage and/or carrying method for cutting device 105. For example, cutting device 105 may be placed on a hook or similar storage or carrying member via aperture 155. As illustrated in
Housing 110 may include an aperture 158 formed by a portion 159 of housing 110. Portion 159 may be, for example, a wall portion of housing 110 such as an exterior wall portion. Aperture 158 may receive a portion of cutting assembly 115. For example, aperture 158 may be an elongated aperture that movably receives a portion of cutting assembly 115. For example, aperture 158 may be an elongated aperture (e.g., an elongated groove) along which a portion of cutting assembly 115 may be moved.
Housing 110 may also include a locking member 165. Locking member 165 may be formed from a similar material as other components of housing 110 as disclosed for example herein. Locking member 165 may include a first portion 170 and a second portion 175. First portion 170 may be an elongated member that extends from housing 110. Locking member 165 may be an integral part of housing 110 extending from a portion 180 of housing 110. Housing 110 may also be attached to housing 110, for example at a portion 180. For example, portion 170 of locking member 165 may be a substantially flexible member that is movable relative to portion 180 of housing 110. For example, locking member 165 may be an elongated member that cantilevers out from portion 180 of housing 110 or from any other suitable location of housing 110. For example, locking member 165 may be a plastic or plastic composite cantilevered member. It is also contemplated that locking member 165 may be attached or may be an integral part of another component of cutting device 105 such as, for example, cutting assembly 115 or cover member 120.
Cutting assembly 115 may include a carriage 185 and a cutting member 190. Cutting member 190 may be removably disposable in carriage 185 (e.g., a blade carriage). Carriage 185 may be movably disposed within housing 110. For example, carriage 185 may be movably disposed within channel 135, which may be configured to receive carriage 185. As illustrated in
Carriage 185 may include a member 205. Member 205 may be a member that extends or protrudes from carriage 185. Member 205 may include a plurality of protrusions 210 such as ridges disposed on a surface of member 205. Member 205 may be received in aperture 158 of housing 110. Member 205 may be moved along a length of aperture 158. For example, a length of aperture 158 of housing 110 may define a range of movement through which member 205 may be moved (e.g., may define the range of movement through which carriage 185 may be moved within housing 110). Member 205 may be an integral portion of carriage 185. Alternatively, member 205 may be a member that is attached to a portion 215 of carriage 185. A user of cutting device 105 may interact with member 205 to move carriage 185 within housing 110. Protrusions 210 may assist a user with maintaining positive contact (e.g., non-slipping contact) with member 205 as the user pushes or pulls at member 205.
Carriage 185 may include a cavity 220 that may be formed by a plurality of portions (e.g., wall portion 225 and wall portions 230 and 232) of carriage 185. An aperture 234 may be disposed between portions 230 and 232. Cavity 220 may be configured (e.g., shaped and/or sized) to receive a portion of cutting member 190. A portion (e.g., portion 225) of cavity 220 may include a protrusion 235. Protrusion 235 may be configured to be received by a portion of cutting member 190 when cutting member 190 is received in cavity 220. Cavity 220 may securely retain cutting member 190 in such a manner so as to substantially prevent cutting member 190 from becoming dislodged or otherwise falling out of carriage 185. The securing of cutting member 190 in cavity 220 of carriage 185 may be a friction-fit attachment between cutting member 190 and wall portion 225, wall portion 230, wall portion 232, and/or protrusion 235 of carriage 185. Carriage 185 may include a portion 236 disposed between portion 215 and portion 195. Portion 236 may be, for example, a lever or cantilever portion that may be flexible (e.g., portion 236 may be flexed when a user pushes on member 205). Carriage 185 may also include a protrusion 238 that may be received in recesses 161, 162, and/or 163 of housing 110 as disclosed for example herein.
Cutting member 190 may be any suitable blade or cutter for cutting of a material by cutting device 105. For example, cutting member 190 may be formed from a ceramic material that is capable of withstanding extended use before becoming dull or unusable. For example, cutting member 190 may be a ceramic blade. For example, cutting member 190 may include ceramic materials such as Zirconium Oxide or any other suitable ceramic materials for use in a blade. For example, cutting member 190 may be a ceramic blade that may be a hooked blade formed from Zirconium Oxide. Alternatively for example, cutting member 190 may be a metal blade or a blade formed from any suitable material than can be used for cutting materials. Cutting member 190 may include rounded tips to reduce the chance of a user being cut unintentionally by cutting member 190.
As illustrated in
Cover member 120 may be configured to be removably attachable to housing 110. For example, cover member 120 may be a cap that is attachable to housing 110. As illustrated in
The exemplary disclosed device and method may provide an intuitively simple and safe technique for cutting materials and/or replacing blades of a cutting device. The exemplary disclosed device and method may be used in any application involving cutting materials safely. For example, the exemplary cutting device and method may be used in applications such as seam rippers, box cutters, utility knives, precision knives, and any other suitable application for cutting materials.
An exemplary operation of cutting device 105 will now be described. As illustrated in
As illustrated in
Cutting assembly 115 may be moved from the extended position illustrated in
As illustrated in
Cutting assembly 115 may be moved from the retracted position illustrated in
It is contemplated that cutting assembly 115 may be locked in the position illustrated in
After finishing use of cutting device 105 to cut material, a user may move cutting assembly 115 from the extended position illustrated in
A user of cutting device 105 may move cutting assembly 115 from the retracted position illustrated in
The exemplary disclosed cutting device and method may provide an intuitively simple device and technique for safely and easily replacing blades of the cutting device. The exemplary device may allow users unfamiliar with the device to quickly, easily, and safely replace the blades. The exemplary device and method may also provide a user with a cutting device having a blade that may be resistant to dulling and may be used for relatively long periods of time without replacing a blade. The exemplary device and method may provide an ergonomically efficient device and method that allows a user to avoid frustration in using a cutting device, including during replacement of the device blades.
It should be noted that the features illustrated in the drawings are not necessarily drawn to scale, and features of one embodiment may be employed with other embodiments as the skilled artisan would recognize, even if not explicitly stated herein. Descriptions of well-known components and processing techniques may be omitted so as to not unnecessarily obscure the embodiments.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed cutting device and method. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed method and apparatus. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims.
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Number | Date | Country | |
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20190193289 A1 | Jun 2019 | US |