The present disclosure relates to an electric cutting device.
As an electric cutting device, a cutting device as described in JP2021-171580A is known, for example. In an electric cutting device, cutting blades are operated by a driving force of an electric motor instead of a gripping force of a user, and cut an object to be cut by clamping the object with the pair of cutting blades. The cutting device described in JP2021-171580A is provided with a pair of guide plates so as to sandwich the cutting blades from the outside. The guide plate is formed with a recess for receiving the object to be cut in advance and guiding the object to be cut to a predetermined position during cutting. When cutting the object to be cut, the cutting blades are closed with the object to be cut placed at the predetermined position.
By providing such guide plates, it becomes easy to set a positional relationship between the object to be cut and the cutting blades appropriately before the cutting. When the cutting device is in a standby state, the cutting blades can be covered and protected by the guide plates.
However, depending on a shape or the like of an object to be cut, a guide plate in the vicinity of a cutting blade may interfere with a part of the object to be cut, and it may be difficult to perform cutting at a desired position.
Illustrative aspects of the present disclosure provide a cutting device that can alleviate a restriction, caused by a guide plate, on a cutting position.
An electric cutting device according to one illustrative aspect of the present disclosure includes: a pair of cutting blades configured to clamp and cut an object; an electric motor configured to generate a driving force necessary for operating the cutting blades; and a guide plate formed with a recess configured to house the object in advance when the object is cut by the pair of cutting blades. The guide plate is configured to be switched between: a first state where a front end of the guide plate protrudes further than a front end of each cutting blade; and a second state where the front end of the cutting blade protrudes further than the front end of the guide plate.
In the cutting device configured as described above, the state of the guide plate can be switched between the first state and the second state. For example, by setting the guide plate in the first state under normal conditions, a function of the guide plate, such as protecting the cutting blades, can be sufficiently exerted. If a part of the guide plate interferes with the object or the like, by switching the guide plate to the second state, the interference can be eliminated and the object can be cut at a desired position. In this way, by switching the state of the guide plate depending on a situation, it is possible to alleviate a restriction, caused by the guide plate, on a cutting position.
According to the present disclosure, a cutting device that can alleviate a restriction, caused by a guide plate, on a cutting position is provided.
The present illustrative embodiment will be described below with reference to the accompanying drawings. In order to facilitate understanding of the description, the same components are denoted by the same reference numerals as much as possible in the drawings, and redundant descriptions will be omitted.
A first illustrative embodiment is described. A cutting device 10 according to the present illustrative embodiment is an electric cutting device. The cutting device 10 is configured as a device for cutting a reinforcing bar at a construction site or the like. A configuration of the cutting device 10 will be described mainly with reference to
The housing 11 is a container that defines an outer shape of the cutting device 10. The housing 11 is made of resin, for example. The ball screw 200 described later, the speed reducer 300 described later, and the like are housed inside the housing 11. In
The trigger switch 12 is a switch operated by a finger of a user. The user can turn on the trigger switch 12 by placing his or her finger on the trigger switch 12 and pulling the trigger switch 12 to the front side. When the user loosens his or her finger, the trigger switch 12 returns to an original position due to a force of a spring, and enters into the OFF state. When the trigger switch 12 is switched between an ON state and the OFF state, a corresponding signal is transmitted to the control board 500 described later. If the user performs an operation of switching the trigger switch 12 into the ON state, cutting of the reinforcing bar is started.
The cutting mechanism 100 is a portion configured to cut the reinforcing bar which is an object to be cut. The cutting mechanism 100 includes a pair of blade members 110 and a pair of link members 120.
Cutting blades 111 that clamp and cut the object to be cut are formed on the respective blade members 110. The blade member 110 is held pivotably about a shaft 101 fixed to the housing 11. In the present illustrative embodiment, the respective blade members 110 are arranged to face each other such that ridge lines of blade edges of the cutting blades 111 operate on trajectories passing through substantially the same plane. Accordingly, it is possible to switch between an opened state where the respective cutting blades 111 are spaced apart from each other and a closed state where the respective cutting blades 111 come into contact with (or close to) each other. In the example of
Each link member 120 is a rod-shaped member, and one end of the link member 120 is connected to the blade member 110 via a shaft 102, and the other end of the link member 120 is connected to a connection member 230 described later via a shaft 231. The link member 120 and the blade member 110 are connected to each other in a manner of pivoting about the shaft 102. Similarly, the link member 120 and the connection member 230 are connected to each other in a manner of pivoting about the shaft 231. As will be described later, the connection member 230 moves in a left-right direction in
If the connection member 230 moves in the left direction from the state shown in
A guide plate 700 is provided in the vicinity of the blade members 110. The guide plate 700 is a plate-shaped member made of metal. The guide plate 700 is disposed to sandwich the blade members 110 from both the front side and a back side in
For convenience of description, a right side in
The guide plate 700 has both a function of covering and protecting the cutting blades 111 in the standby state, and a function of guiding the reinforcing bar, which is the object to be cut, along the recesses 722 between the pair of cutting blades 111. The guide plate 700 further has a function of stabilizing a posture of the cutting device 10 before and after cutting by sandwiching the reinforcing bar in the recesses 722. A specific configuration of the guide plate 700 will be described later.
Returning to
The screw shaft 210 is a rod-shaped member that extends linearly from the rear end side to the front end side. A male screw is formed on an outer peripheral surface of the screw shaft 210. When the electric motor 400 is driven, the screw shaft 210 rotates about a central axis thereof.
The nut 220 is a substantially cylindrical member disposed to surround the screw shaft 210 from an outer peripheral side. A female screw is formed on an inner peripheral surface of the nut 220, and is screwed to the male screw formed on the outer peripheral surface of the screw shaft 210. While the nut 220 is allowed to move along a longitudinal direction of the screw shaft 210, rotation about the central axis of the screw shaft 210 is restricted. Therefore, when the screw shaft 210 rotates about the central axis thereof, the nut 220 moves in the left-right direction in
The connection member 230 is a member attached to the nut 220 and is a member that moves along the screw shaft 210 together with the nut 220. The connection member 230 is attached in a manner of protruding from the nut 220 toward the front end side. The pair of link members 120 are connected to a portion of the connection member 230 in the vicinity of an end on the front end side via the shaft 231 described above.
A magnet 241 is attached to the outer peripheral surface of the connection member 230. A Hall sensor 242 is attached to the housing 11 at a position in the vicinity of the connection member 230. The position where the Hall sensor 242 is attached is such that when the nut 220 moves to a rear end from the state shown in
The speed reducer 300 is a device that is configured to reduce a rotation speed of an output shaft 410 of the electric motor 400 and then transmit the rotation to the screw shaft 210 of the ball screw 200.
The electric motor 400 is a rotating electrical machine for generating a driving force necessary for operating the cutting blades 111, and is, for example, a brushless DC motor. The electric motor 400 has the output shaft 410. The output shaft 410 is a substantially cylindrical member, and the central axis thereof coincides with the central axis of the screw shaft 210. A part of the output shaft 410 protrudes toward the speed reducer 300 and is connected to the speed reducer 300.
When current is supplied to a coil of the electric motor 400, the output shaft 410 rotates about the central axis thereof. The rotation of the output shaft 410 is transmitted to the screw shaft 210 via the speed reducer 300, and causes the nut 220 to move toward the front end side or the rear end side. Accordingly, the cutting blades 111 of the cutting mechanism 100 are operated to open and close as described above.
A rotation sensor 420 is provided inside the electric motor 400. The rotation sensor 420 is a sensor that is configured to emit a pulse signal every time the output shaft 410 rotates by a predetermined angle. The rotation sensor 420 is provided on a board 430 included in the electric motor 400. The pulse signal from the rotation sensor 420 is transmitted to the control board 500. By counting the number of pulse signals, the control board 500 is able to know a rotation angle of the output shaft 410 after a specific timing. The control board 500 is also able to know the rotation speed of the output shaft 410 based on the number of pulse signals input per unit time. The rotation sensor 420 may be a different type of a sensor from that of the present illustrative embodiment, or may be a sensor separately provided at a position different from the electric motor 400 as long as the sensor can measure the rotation angle and the rotation speed of the output shaft 410.
The control board 500 is a circuit board provided to control an overall operation of the cutting device 10 including the electric motor 400. The control board 500 includes an inverter circuit for adjusting current supplied to the electric motor 400, a microcomputer for controlling a switching operation and the like in the inverter circuit, and the like.
The storage battery 600 stores electric power necessary for operating the electric motor 400 and the control board 500, and is, for example, a lithium ion battery. In the cutting device 10, a portion in which the storage battery 600 is built can be detached from the housing 11 as a battery pack, and is connected to and charged by an external charger. Instead of such an aspect, a configuration may be adopted in which the storage battery 600 can be charged while the storage battery 600 is attached to the housing 11.
If the user performs the operation of switching the trigger switch 12 into the ON state, the control board 500 detects the operation and causes the cutting blades 111 to operate in a closing direction to cut the reinforcing bar. In order to perform such control, the control board 500 controls an operation of the electric motor 400 while acquiring a current position of the connection member 230.
In the present illustrative embodiment, a count value of the pulse signal input from the rotation sensor 420 is calculated and acquired by the control board 500 as the “current position” of the connection member 230, based on a time when the magnet 241 and the Hall sensor 242 face each other.
In order to enable acquisition of the current position of the connection member 230, a reset operation may be performed when the cutting device 10 is started up. In the reset operation, for example, the electric motor 400 may be driven in a direction where the pair of cutting blades 111 change from the closed state to the opened state, and the electric motor 400 may be stopped at a time point when a detection signal from the Hall sensor 242 is input. By starting counting the pulse signals from this time point, the current position of the connection member 230 can be accurately acquired from then on.
The control board 500 controls an opening and closing operation of the cutting blades 111 by adjusting magnitude of current supplied to the electric motor 400, for example, by PWM control. The control board 500 also controls a braking operation of the cutting blades 111 by performing a so-called “short braking” that short-circuits some of a plurality of coils included in the electric motor 400 periodically or continuously.
The above control is merely an example. The control executed by the control board 500 may cause the cutting blades 111 to operate according to the state of the trigger switch 12, and various known kinds of control may be employed.
A specific configuration of the guide plate 700 will be described. The guide plate 700 of the present illustrative embodiment includes a first member 710 and a second member 720, and has a configuration in which these two members are combined.
The first member 710 shown in
As shown in
In a state where the second member 720 is attached to the first member 710, when viewed from the direction along the central axis of the shaft 101 as shown in
As shown in
The second member 720 shown in
As described above, the guide plate 700 of the present illustrative embodiment can be switched between the state shown in
As described above, the guide plate 700 of the present illustrative embodiment is configured to be switched from the first state to the second state by removing the second member 720 from the first member 710. In the present illustrative embodiment, in both the first state and the second state, the recesses (the recesses 712 and the recesses 722) for housing the object to be cut are formed in the guide plate 700. Instead of such a configuration, a configuration may be adopted in which the guide plate 700 does not include a recess for housing the object to be cut in either the first state or the second state. For example, a configuration may be adopted in which the recess 712 is not provided in the first member 710.
A reason why the guide plate 700 can be switched between the first state and the second state will be explained.
In
For example, when constructing concrete on a floor of a building, the reinforcing bar RB (mesh reinforcement) as described above is disposed in advance. In this case, it is necessary to cut and remove a part of the reinforcing bar RB in order to avoid interference with structures such as columns and piping.
A location to be cut of the reinforcing bar RB is determined by a size and a positional relationship of surrounding structures. Here, a case will be described in which the reinforcing bar RB is cut at a position indicated by a dotted line DL11 in
A dotted line DL1 shown in
Similarly to
As is clear from comparing
As shown in
In the present illustrative embodiment, a thickness T2 of the member configuring the second member 720 is thinner than a thickness T1 of the member constituting the first member 710. The “member configuring the second member 720” refers particularly to the plate-shaped portion 721 of the second member 720, but may further include other portions. The “member configuring the first member 710” refers particularly to the plate-shaped portion 711 of the first member 710, but may further include other portions. In this way, by making the thickness T2 of the plate-shaped portion 721 thinner than the thickness T1 of the plate-shaped portion 711, W1, which is the border cutting dimension, can be further kept small.
As described above, the recess 712 provided in the first member 710 slightly protrudes toward the front end side than the bottom of the recess 722 provided in the second member 720. Therefore, the reinforcing bar inserted into the recess 722 in the first state shown in
Both the recess 712 in the first state and the recess 722 in the second state correspond to the “recess” provided in the guide plate 700. In the present illustrative embodiment, in both the first state and the second state, the recess 712, which is a part of the first member 710, is in contact with the reinforcing bar as the “bottom of the recess”. With such a configuration, the first member 710, which is a thicker and more rigid member, can be brought into contact with the reinforcing bar to stably support the reinforcing bar.
A second illustrative embodiment is described. In the following, points different from the first illustrative embodiment will be mainly described, and descriptions of points common to those of the first illustrative embodiment will be omitted as appropriate. The present illustrative embodiment differs from the first illustrative embodiment in the configuration of the blade members 110.
In
A reference numeral “W3” in
A third illustrative embodiment is described. In the following, points different from the first illustrative embodiment will be mainly described, and descriptions of points common to those of the first illustrative embodiment will be omitted as appropriate. The present illustrative embodiment differs from the first illustrative embodiment in the configuration of the second member 720.
In
The reference numeral “W2” shown in
In the state shown in
The configuration of the cutting device 10 as described above may be employed in the cutting device 10 that can remove the second member 720 from the first member 710 as in the present illustrative embodiment, or may be employed in the cutting device 10 in which the first member 710 and the second member 720 are integrated.
A fourth illustrative embodiment is described. In the following, points different from the first illustrative embodiment will be mainly described, and descriptions of points common to those of the first illustrative embodiment will be omitted as appropriate. The present illustrative embodiment differs from the first illustrative embodiment in the configuration of the guide plate 700.
Similarly to the first illustrative embodiment, the guide plate 700 of the present illustrative embodiment also has the configuration in which the first member 710 and the second member 720 are combined. As shown in
The handle portion 731 is a portion held by the user of the cutting device 10. The adjustment shaft 730 is rotatable about a central axis of the cylindrical portion 732, which will be described next, by the user gripping the handle portion 731 by user's fingers. A purpose of rotation will be described later.
The cylindrical portion 732 is a portion having a substantially cylindrical shape and formed in a manner of extending linearly from the handle portion 731. The restriction portion 734 and the reduced diameter portion 735, which will be described next, are both provided at positions in the middle of the cylindrical portion 732.
The restriction portion 734 is provided to the cylindrical portion 732 at a position closest to a handle portion 731 side along the central axis of the cylindrical portion 732. In the restriction portion 734, two recesses are formed in a manner of receding toward the above central axis from both sides in a direction perpendicular to the central axis. Bottom surfaces 733 of the recesses are parallel to each other.
The reduced diameter portion 735 is provided to the cylindrical portion 732 at a position in the vicinity of an end on a side opposite to the handle portion 731. In the reduced diameter portion 735, an annular groove is formed along a circumferential direction of the cylindrical portion 732, thereby locally reducing an outer diameter. For example, a protrusion provided on the first member 710 fits into the reduced diameter portion 735, so that the entire adjustment shaft 730 is held in a rotatable state.
As shown in
The three holding holes 741 are arranged linearly from a rear end side to a front end side along a direction parallel to the central axis of the screw shaft 210. An inner diameter of each holding hole 741 is approximately equal to an outer diameter of the cylindrical portion 732.
The connection hole 742 is a hole provided in a manner of extending linearly from one holding hole 741 to another holding hole 741 next thereto. A width W11 of the connection hole 742 is smaller than the inner diameter of the holding hole 741 and the outer diameter of the cylindrical portion 732.
A distance between the bottom surfaces 733 facing each other in the restriction portion 734 is hereinafter also referred to as “width between two surfaces W10”. The width W11 of the connection hole 742 is slightly larger than the width between two surfaces W10.
For convenience of description, among the three holding holes 741 included in the through hole 740, the holding hole 741 located at the most rear end side is hereinafter also referred to as a “holding hole 741A”. The holding hole 741 in the center is hereinafter also referred to as a “holding hole 741B”. Further, the holding hole 741 located at the most front end side is hereinafter also referred to as a “holding hole 741C”.
In the state shown in
As shown in
Similarly to
The state shown in
In this way, the guide plate 700 of the present illustrative embodiment can be switched between the first state and the second state by changing the position of the second member 720 with respect to the first member 710. The position of the second member 720 may be adjustable stepwise as in the present illustrative embodiment, and may also be adjustable steplessly and continuously.
The present illustrative embodiment has been described above with reference to specific examples. However, the present disclosure is not limited to these specific examples. Design changes made by those skilled in the art as appropriate to these specific examples are also included within the scope of the present disclosure as long as the changes have characteristics of the present disclosure. Elements included in each of the specific examples described above, and arrangement, conditions, shapes, and the like of the elements are not limited to those illustrated, and can be changed as appropriate. The elements included in each of the specific examples described above can be appropriately combined as long as no technical contradiction occurs.
Number | Date | Country | Kind |
---|---|---|---|
2022-210196 | Dec 2022 | JP | national |
2022-210296 | Dec 2022 | JP | national |
2022-210302 | Dec 2022 | JP | national |
2022-210308 | Dec 2022 | JP | national |
2022-210362 | Dec 2022 | JP | national |
2022-210372 | Dec 2022 | JP | national |
2022-210594 | Dec 2022 | JP | national |
2022-210638 | Dec 2022 | JP | national |
The present application claims priority from Japanese Patent Application No. 2022-210196 filed on Dec. 27, 2022, Japanese Patent Application No. 2022-210296 filed on Dec. 27, 2022, Japanese Patent Application No. 2022-210302 filed on Dec. 27, 2022, Japanese Patent Application No. 2022-210308 filed on Dec. 27, 2022, Japanese Patent Application No. 2022-210362 filed on Dec. 27, 2022, Japanese Patent Application No. 2022-210372 filed on Dec. 27, 2022, Japanese Patent Application No. 2022-210594 filed on Dec. 27, 2022, and Japanese Patent Application No. 2022-210638 filed on Dec. 27, 2022, the entire contents of which are incorporated herein by reference.