This application claims priority to Italian Application No. TO2012A000955 filed Oct. 29, 2012, and entitled “Cutting equipment and method for continuous paper strips with images arranged along more rows”, the content of which is incorporated herein by reference in its entirety.
The present invention relates to an equipment and a method for cutting continuous paper strips with images arranged along multiple rows.
More specifically, the invention relates to an equipment and a method for cutting continuous paper strips with images arranged in sequence, along two or more rows and dimensions identified by codes.
Cutting equipments for paper strips with sequential images found particular application for industrial printing of high productivity of photos from digital files.
The photo shooting with the current digital equipment, such as cameras, mobile phones, smartphones etc., have increased the number of photographs taken every day at enormously high values. Only a small part of the “shots” is processed for printing. Nevertheless, the number of print copies is very high and the sector of the photo printing is in constant development and is favorably influenced by reduction in costs and prompt execution of customer orders. To obtain these results, photo prints are often carried out by centralized services with orders processed via internet.
In this context, great chances of success have digital printing techniques, as the color inkjet technologies, less costly and complex and faster than traditional photographic technologies. In analogy to what occurs for the automatic processing of documents, systems for the printing of photographic images are in development, which use specialized high-speed printers and paper supports constituted by strips wrapped in big reels. On the basis of orders/customers, the images of the respective digital files are printed on the paper strips unwinding from the reels. Thereafter, the strips are rewound and transferred to cutting equipments for the cutting and the separation of the images as printed copies, with gathering by customer order and dispatch to the customers.
Traditionally, the cost of the print in industrial high production printing plants is influenced by the number and not by the length of the printed “lines”. It causes to executing prints on wide strips, which are split longitudinally in a stage subsequent to the printing stage for obtaining, at a reduced cost, more products in parallel.
The use of paper strips to be divided into image rows is also advantageous for the obtainable speeds and, from a cost and logistics point of view, for the number of strip reels to be treated, reduced with respect to the number of strip reels having a single row of images The advantages are particularly appreciable when the images have a same width (height), as is the case of “standard” prints of 100×150 mm or 100×130 mm, in which the images have the leading edges and the trailing edges in alignment, allowing a simultaneous cutting of the various rows.
By using suitable codes associated to the size of the images and machine readable is also possible to provide paper strips with images of different sizes, but the joint cutting of the row would only be possible when all the images of the rows have the same length. Otherwise, the images of dimensions different from the previous ones in the sequence should be printed in successive positions of the strip, while the not used parts of strip of the other rows would be discarded.
A problem of industrial photographic prints on continuous paper strips is the processing of image digital files in which the ratio between length and width is variable due to a user setting in a shooting phase or in a subsequent processing. Another problem concerns the processing of “panoramic” images, i.e. with a strong relationship between length and width, achieved through several shots with different angles and software merged in a single file.
The provision of identification codes machine readable for the sizes of the print copies and appropriate software enables the industrial printing on paper strips of multiple rows with images of different lengths, “panoramic” images and standard” images. However, this would lead to a completely unacceptable waste of paper for the rows sided to the images of larger length.
An object of the present invention is therefore to provide an equipment and a method for cutting, at high-speed and limited cost, continuous paper strips with images arranged in sequence along two or more rows and enabling the separation of images with different lengths also with random differences in the lengths of images of a row compared to those of the other rows.
This problem is solved by the equipment for cutting continuous paper strips having images arranged in sequence along multiple rows and dimensions identified by image codes, comprising a longitudinal cutting mechanism for separating the rows from said strips, a transversal cutting mechanism actuatable for separating image sheets with the respective images from the rows, and extracting members for extracting the images from the transversal cutting mechanism, and wherein said image sheets define trailing edges along said rows. The transversal cutting equipment is employable with paper strips in which the image sheets have different longitudinal dimensions and possibility of random variations between row and row, and the cutting equipment further comprises: individual feeding mechanisms for feeding, in an independent way, the rows with respect to the transversal cutting mechanism after the separation of the image sheets; a buffer device, upstream of the individual feeding mechanisms, of compensation for the different feeds of the rows, and an electronic control unit for actuating the feeding mechanisms and the transversal cutting mechanism so as to present the trailing edges of said image sheets in alignment for a simultaneous cutting by the transversal cutting mechanism and for extracting one or more images from the cutting mechanism, after its actuation, as preparation of collecting.
The cutting method involves the use of continuous paper strips with images arranged along several rows and dimensions identified by codes and possibility of longitudinal dimensions differentiated and random variations among the rows. The method provides feeding, in an independent way, the rows after the separation of the image sheets; a buffer device, upstream of the transversal cutting mechanism, to compensate for the different feeds of the rows; and actuating the feeding mechanisms and the transversal cutting mechanism as a function of the codes of the images to be separated and so as to present the image sheets of the rows with aligned trailing edges for a simultaneous cutting by the transversal cutting mechanism.
The characteristics of the invention will become clear from the following description given purely by way of non-limiting example, with reference to the appended drawings in which:
A cutting equipment 31 and a cutting equipment 32 are represented, respectively, in
According to a typical arrangement, the image sheets 39 are grouped along the paper strips 36 in corresponding customers groups. The image sheets 39 are printed together with respective separating sheets “SS1”, “SS2”, . . . , “SSi”, . . . , “SSn” and are identified by group codes. The group codes can be, for example, of matrix-type (Datamatrix) and optionally associated to starting group codes. Alternatively, the group codes associated to the various customers/orders can be included in a database of the system to which the cutting equipment 31, 32 is connected and in association with the distribution of customer groups along the paper strip 33. In turn, the order/customer groups occupy sections of predetermined lengths of the paper strip 33, known as “spread”, for example of 1 m, with transversely aligned leading and trailing edges.
The paper strips 33 are wound on large reels 41 coming from high speed printers, not shown in the figures, which also provide for the printing of the various codes. An unwinding device 42 provides to unwind the paper strip 33 and to feed the cutting equipment 31, 32 leaving a loop 43 of compensation for temporary speed differences during the movement of the paper strip 33.
In accordance with the invention, the cutting equipment 31, 32 is provided for operating on paper strips 33 in which the image sheets 39 have longitudinal dimensions of different extensions and possibility of random changes between one row and another of the paper strip 33. Consequently, leading edges “Le” and trailing edges “Te” of the image sheets 39 are generally misaligned.
The leading edges of the image 34 are spaced away from the leading edges “Le” of the image sheets 39, while the trailing edges of the image 34 correspond to the trailing edges “Te” of the image sheets 39. The image codes “BC” can be constituted by “bar codes” printed in the spaces of separation between the leading edges “Le” of the image sheets 39 and the leading edges of the respective image 34. Alternatively, the image codes “BC” can be printed in side spaces (to be trimmed) adjacent to the lateral edges of the images 34. Further, according to other alternatives, the image codes are printed on the separating sheets “SS1”, “SS2”, . . . , “SSi”, . . . , “SSn” or, more generally, can be stored in a data bank of the system in association with the distribution of the images 34 in the group they belong.
The cutting equipment 31, in accordance with the first embodiment of the invention, comprises a longitudinal cutting mechanism 44, a transversal cutting mechanism 46 and extracting members 47. The longitudinal cutting mechanism 44 has the function of separating the rows 36, 37, 38 from the paper strips 33, and trimming the side edges of the row up to the final width of the print copies 34 directed to the customers.
The transversal cutting mechanism 46 is of a “Three-up” type comprising a “triple cutter” 48 which operates on the row 36, 37, 38 of the paper strip 33 in an overlapping condition. The cutter 48 is currently manufactured by Tecnau Srl and has been described in Italian Patent It 1,266,919 (Ep 0 701 901) and/or in the Italian Patent It 1,360,399 (Ep 1 741 653) of Tecnau Srl.
A readdressing device 49 moves the rows 36, 37, 38 from the condition of left flanking, central flanking and right flanking, downstream of the longitudinal cutting mechanism 44, to a condition of top, central and bottom overlapping, at the input of the “triple cutter” 48.
The transversal cutting mechanism 46 is actuatable for separating from the rows 36, 37, 38 the image sheets 39 with the respective images 34 of the print copies. The mechanism 46 further provides to eliminate the spaces of paper strip (Gutter) between the inlet edge and the trailing edge of two contiguous image sheets 39 of a same row, of separation between the images 34 and including the print of the image code “BC”. In turn, the extracting members 47 are provided for extracting the print copies from the transversal cutting mechanism 46 after its actuation. A waste eliminating mechanism 51 is also associated to the cutting mechanism 46 for the parts of the strips 32 trimmed from the image sheets 39. For example, the mechanism 51 includes waste deflectors for separating and collecting in a container (not shown) the trimmed waste and the sections of paper strip at the end of the “spread” or voids.
The rows 36, 37, 38 are of a same width and, for example, for a paper strip of 330 mm (12.6″), the rows and the image sheets 39 have a width of 101.6 mm (4″), after trimming by the mechanism 46.
In accordance with the invention, the equipment 31 comprises a buffer device 52, individual feeding mechanisms 53, 54 and 56 for the paper strip 33, of feeding for the cutting mechanism 46 and a control electronic control unit 58. The individual feeding mechanisms 53, 54 and 56 are actuatable for independently advancing the row 36, 37, 38 with respect to the cutting mechanism 46 after the separation of the image sheets 39, while the buffer device 52 is arranged upstream of the individual feeding mechanisms 53, 54 and 56 and has the function of compensating for the different feeds of the rows 36, 37, 38. Among the various components of the equipment 31, optical readers 61, 62, 63 (see
The “triple cutter” 48 provides a transverse blade 64 of “guillotine” type. The blade 64 is actuated, via a kinematic 66 including an eccentric member and a connecting rod, by a closed-loop servo-motor 65 controlled by the electronic unit 58. In particular, the blade 64 includes double cutting edges suitably inclined for the cutting from a side to another the rows 36, 37, 38. A cutter with a blade of this type is described, for example, in the Italian Patent It 1,344,190 (Ep 1 479 628) of Tecnau Srl. With this blade, a single cut can eliminate the spaces of paper strip (Gutter) between the adjacent images in the same row and including the image codes “BC”.
It is clear that, in alternative to the “guillotine” blades 64, blades of different types, such as a circular knife blades and progressive cut or helical rotary blades can be suitably used.
The buffer device 52 is of known loop type, and in which the length of the loop may vary as function of the cut of image sheets with different length and on completion of a series. The compensation allows a selective arrest of a row or rows of the paper strip including image sheets 39 not belonging to the same series of the other images, without any waste of the paper strip 33.
The readdressing device 49 comprises a pair of diverter rollers 67 and 68 for moving and deviating, upward to the right, the left row 36, a pair of diverter rollers 69 and 72 for moving and deviating, downward to the left, the right row 38, and a group of compensating rollers 73 for moving the central row 37 not subject to lateral deviations. The pairs of diverter rollers are suitably reconfigurable for changing the overlapping condition of the rows according to a “progressive” or “regressive” arrangement of the images 34 among the rows 36, 37 and 38 of the paper strip 33.
The individual feeding mechanisms 53, 54 and 56 operate on the rows 36, 37 and 38 of the paper strip 33 outgoing, in overlapping condition, from the readdressing device 49. The electronic control unit 58 is designated for actuating the feeding mechanisms 53, 54 and 56 and the transversal cutting mechanism 46 in response to the read codes of the images to be separated in order to present the image sheets 39 of the rows with the respective trailing edges “TE” aligned and in a predetermined cutting position with respect to the cutting mechanism 46. It ensures a simultaneous cutting by the transversal cutting mechanism regardless of the length of the images. The cut is followed by the extraction of the print copies from the cutting mechanism 46, after its actuation, by the extracting members 47 and control by the electronics unit 38, in preparation of the collection regarding the associated order/customer.
Specifically, the image sheets 39 of the rows 36, 37 and 38 will be positioned, with the respective leading edges “LE” and trailing edges “TE”, between the two cutting edges of the blade 64. With the actuating of the blade 26, the spaces of strip (Gutter) and the image code “BC” between the trailing edges “TE” of given image sheets 39 and images 34 and the leading edges of the following images 34 are also eliminated.
Alternatively, instead of a double edge cutting the cutting equipment of the invention can provide a blade with a single cutting edge and a repeated cutting cycle after advancing the strip 33 for the recovery of the spaces of the strip between the images 34 of the sequence.
The equipment 31 further includes a collecting and stacking device 76 and a conveyor belt 77, also controlled by the electronic unit 58, and in which the conveyor belt 77 has a feed direction transversal to that of the continuous strip 33 through the cutting mechanisms 44 and 46. The collecting and stacking device 76 responds to the group codes to collect, in an individualized mode, the print copies belonging to a same group (order/customer), while the conveyor belt 77 transfers the collected group of print copies to other devices of the system for any finishing and envelope insertions. These devices, of known type, are herein not described since external to the present invention.
Exemplary feeding conditions of the rows 36, 37 and 38 are shown in the
In summary,
In
The cutting sequence will proceed with advancements congruent with the lengths of the print copies (images 34) “5”, “6” and “7” and simultaneous cuttings of the three rows up to completion of the order/customer, or with limited cuts to one or two rows, where the last print copy of the order/customer is flanked by the images or the separation sheet of a following order.
In accordance with the second embodiment of the invention, the cutting equipment 32 (
Specifically, the cutting equipment 32 comprises a longitudinal cutting mechanism 82 for the separation of the rows 36, 37, 38 identical to the mechanism 44, the buffer device 52, individual advancement mechanisms 83, 84 and 86, a transversal cutting mechanism 87 and an electronic control unit 89.
Even the cutting mechanism 87 provides a transversal “guillotine” blade 64 with inclined double cutting edge shown in
According to the invention, also the individual feeding mechanisms 83, 84 and 86 of the cutting equipment 32 are actuatable on control of the electronic unit 89 for independently advancing the rows 36, 37, 38 with respect to the transversal cutting mechanism 87 after separation of the print copies (image 34), with compensation for the different feeding by the buffer device 52.
In the cutting equipment 32, the individual feeding mechanisms 83, 84 and 86 operate on the paper strips in condition of flanking directly to the output from the buffer device 52. Also the electronic control unit 89 actuates the feeding mechanisms 83, 84 and 86 and the transversal cutting mechanism 87 so as to present the image sheets 39 of the rows with the trailing edge “TE” aligned with the blade of the transversal cutting mechanism, as in the equipment 31.
An extraction member 91 and a waste elimination mechanism 92 controlled by the electronic unit 89 are associated to the cutting mechanism 87. The extraction member 91 is actuatable for extracting the print copies from the cutting mechanism 87 after actuation, while the waste elimination mechanism 92 is actuatable for separating from the images the trimmed parts and sections of paper strip to be discarded.
For collecting the print copies 34, overlapping means 93, a collection station 94 and a conveyor belt 95 are provided downstream from the extraction member 91 and the waste elimination mechanism 92. The overlapping means 93 guide and move the print copies 34 from the transversal cutting mechanism to the collection station 94, along paths 96, 97 and 98 with diagonal crossing in the space, as described, for example, in the Italian Patent It 1,308,720 of Tecnau Srl. The path 96 extends from a left side to a lower level of stacking as represented in
According to a variant of the cutting equipment 32, a conveyor belt 99 (
In the transversal cutting mechanism 87 of the cutting equipment 32, the guillotine inclined blade 64 causes a progressive cutting that, starting from a first row of reference proceeds toward the following rows.
According to a particular variant of the cutting equipment 32, the electronic control unit 89 controls the servo-motor 65 for limiting the rotation of the eccentric member at a fraction such as to reduce the stroke of the blade 64, with a temporary arrest, to predefined values. The blade will cut only the first row or the first and the second row or all the three rows, while the extraction member 91 will extract a single print copy, or two print copies or three copies, allowing the completion, without waste, of the print copies of a given order/customer. On the contrary, the two not separated rows or the single not separated row will remain locked and will be part of the group or a part of a following order/customer.
After the partial cut of the row and the extraction of the print copy or print copies, the eccentric of control for the blade 64 of the cutting equipment 32 is restarted, with completion of the stroke of the blade, transverse cutting of the other rows or the other row and return to the condition of rest, with lifting of the blade. Then, the extraction member 91 will proceed to extract two print copies or the print copy of the new group, with clear reduction of the cutting times.
A progressive cutting can be obtained also by means of cutting mechanisms operating with circular knives or helical blades (not shown). In these cases, the electronic control unit 89 executes the partial cutting of the rows 36, 37 and 38 in the most appropriate ways in dependence of the mechanisms of actuation of the knives or blades.
Different conditions of advancing of the rows 36, 37 and 38 for the cutting equipment 32 are shown in
In
In
From the above it is also clear that the method of cutting continuous paper for strips of the invention comprises the following steps:
Naturally, the principle of the invention remaining the same, the embodiments and the details of construction of the equipment and the method of cutting of the invention can broadly be varied with respect to what has been described and illustrated, by way of non-limitative example, without by this departing from the ambit of the present invention.
In particular, the equipment and the method of cutting of the invention can suitable use paper strips (not shown) having two sole rows or, with easy changes, having four or more rows and maintaining the possibility of random variations between row and row in the length of the images.
Number | Date | Country | Kind |
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TO2012A0955 | Oct 2012 | IT | national |
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20140116212 A1 | May 2014 | US |