1. Field of the Invention
The present invention relates to an improved cutting head for a food product slicing machine.
2. Discussion of Related Art
Machines for slicing or cutting food products, such as vegetables, nuts, and fruit, are well known in the art. A known slicing apparatus is described in U.S. Pat. No. 5,694,824 and comprises a main frame, a drive motor, a stationary annular cutting head fixedly attached to the main frame and having a series of circumferentially spaced cutter support segments each with a cutting blade having a cutting edge mounted thereon, and a rotatable impeller surrounded by the cutting head and connected to a drive motor for rotation within the cutting head. The cutting head and the impeller are configured so that the impeller directs a food product outwardly against the cutting blades when the impeller is rotated within the cutting head.
The known cutting head further comprises a plurality of cutter support segments that have upper portions connected to an upper mounting ring and lower portions that are secured to a lower mounting ring. The cutting blade is attached to the forward edge portion of each cutter support segment so as to define a gate opening between the cutting edge of the blade and an adjacent cutter support segment, and clamp members are mounted to the cutter support segments to secure the cutting blade to the cutter support segment. Each of the cutter support segments includes normally extending opposed pivot pins that define a pivot axis and engage the upper and lower mounting rings. The pivot pins are generally located between a center distance of the cutter support segment and a rear edge of the cutting blade. This is due to the basic configuration of the cutter support segments, the clamp members and the blade. The gate opening is adjusted by at least one adjustment member configured to engage a pin attached near a rear edge portion of the cutter support segment and threaded into the upper and lower mounting rings generally along a line defined by their radii. The adjustment member is arranged to adjust the gate opening by being rotated to advance or withdraw the member relative to the upper and lower mounting rings, thereby urging the cutter support segment to pivot about the pivot axis to adjust the width of the gate opening and, consequently, adjust the thickness of the sliced food product.
In food processing, it is very important in cutting the food product into slices or shreds that the resultant food product has a uniform thickness. Such thickness uniformity facilitates further processing by yielding a maximum amount of usable food product with a minimum amount of waste. Furthermore, thickness uniformity enables uniform frying, roasting or melting of the sliced product, and produces an attractive food product to the consumer. Controlling the consistency of the thickness of the food products with the known cutting head requires accurate adjustment of the gate openings and coordination with the impeller disposed within the cutting head when mounted on the cuffing machine.
It has been found with the known cutting head that it is difficult and time consuming to precisely adjust the gate openings to a desired width, and thereby produce slices or shreds of uniform thickness. It follows that it is also difficult to achieve a uniform gate opening between each cutting blade and an adjacent rear edge of a cutter support segment, and it has been found that the known cutting head will yield an inconsistent slice or shred thickness about the circular array of cutter support segments for a given cutting operation. The problem associated with the known cutting heads stems in large pat from the location of the pivot pins relative to the cutting edge of the cutting blade, and with the configuration of the known cutter support segments, the pivot pin locations could not be brought closer to the cutting edge of the cutting blade to improve the geometry of the adjustment system.
Another drawback with the known cutting head is that a substantial portion of the blade intrudes within the central portion of the cutting head when the forward edge portion of the cutter support segment is pivoted inwardly towards the center of the cutting head. As a result, different sized impellers are required according to the size of the gate opening since the cutting blade that extends into the central portion of the cutting head reduces the effective diameter of the cutting head. This requires an operator of the machine to maintain a supply of different sized impellers, and further causes additional down time of cutting operations due to the need for impeller replacement.
In cutting food products, it has been found that in some instances, it is desirable to provide a cutting head with cutter support segments that have a more compact size and configuration including a shorter length. The compact size of the cutter support segments will permit a cutting apparatus to accommodate more cutter support segments which will result in greater throughput of the cutting operation. With more cutter support segments, it follows that more slices or shreds of the food product are achieved per revolution of the impeller, and this results in less time that the food product will be in contact with the cutter support segment before it is sliced or shredded. This may lead to less smearing of certain soft food products, such as cheeses, which are difficult to slice or shred due to their inherent soft and sticky nature. Furthermore, it has been shown that by providing a shorter cutter support segment under certain conditions, the horsepower requirement to cut a certain amount of food product is reduced.
An improved cutting head for cutting a food product is disclosed wherein the cutting head includes pivot pins that extend opposed from one another from upper and lower portions of each cutter support segments at a location closely adjacent to a forward edge of the cutter support segment and substantially near a cutting edge of a cutting blade mounted on the cutter support segment. The pivot pins define a pivot axis and extend through first and second mounting rings connected to the upper and lower portions, respectively, of the cutter support segments. The cutter support segments are configured so that the clamping members and the cutting blades are generally retained within a forward edge portion thereof, wherein the cutting edge of the cutting blades extends a short distance from the forward edge of the cutter support segments relative to their width. The pivot pins are generally located along the forward edge portion of the cutter support segment between lines defined by the cutting edge and an opposed rear edge of the cutting blade. The improved cutting head also includes an improved adjustment mechanism that is arranged at an oblique angle relative to the radius of the upper and lower mounting rings and configured to engage a pin attached at the rear edge portion of the cutter support segments. The upper and lower rings include a plurality of recesses that are configured and arranged to accept a portion of the adjustment mechanism while retaining the pin, and further include a plurality of arcuate slots defined therethrough that are each configured to accept a fastener that retains the upper and lower rings to the cutter support segments.
According to the principles of the present invention, these features of the cutting head of the present invention improve the precision of the adjustability of the gate opening since the pivot pins are positioned closely adjacent the forward edge of the cutter support segments, and substantially near the cutting edge of the cutting blades. This results in reducing the excursion of the cutting edge to the adjacent cutter support segment relative to adjustment by the adjustment mechanism over the known cutting head. Furthermore, the portion of the cutting blade extending into the central portion of the cutting head is minimized. The positioning of the clamping members, the adjustment mechanism, the configuration of the recesses and the arcuate slots of the mounting rings all contribute to the improve adjustment of the gate openings. It will also be appreciated that the features of the invention provide a more compact and stable cutter support segment than the known cutter support segments, and therefore enable the cutting head to accommodate more cutter support segments than the known cutting head.
With reference now to the drawings,
The known cutter support segment 16 is illustrated in
As shown in
A preferred embodiment of a cutting head 10 according to the invention is illustrated in
As best illustrated in
In the preferred embodiment shown in
The cutter support segments 16 of the invention are pivotally mounted on the upper and lower mounting rings 12, 14 about pivot axis B—B and pivotally movable between a range of motion defined by a first position wherein the cutting edge 19 is positioned closely adjacent a rear edge portion of an adjacent cutter support segment and generally concentric with the upper and lower mounting rings 12, 14, and to at least a second position wherein the cutting edge 19 is positioned at an acute angle relative to the radii of the upper and lower mounting rings 12, 14 and projecting inwardly towards the central portion of the cutting head 10. As a result of the placement of the pivot pins 22, 24, the cutting edge 19 only extends a short distance inwardly towards the circumference of the central portion of the circular array of the cutter support segments 16 so as to not reduce the effective inner diameter of the cutting head 10. The distance that the cutting edge 19 extends into the central portion is dependent upon the placement of the pivot pins 22, 24 relative to the cutting edge 19. As noted above, ideally, it is most preferred that the pivot pins 22, 24 be located as near as possible to the cutting edge 19.
In a preferred embodiment, it will be noted that the cutting edge 19 only extends beyond the forward edge 23 of the cutter support segment 16 a short distance in a range of 5–20% of the overall width of the cutting blade 18 defined between the cutting and rear edges 19, 21.
In the preferred embodiment shown in
As described thus far, the cutting blade 18 described in
A second variation of the blade is shown in
It will be noted that the cutter support segments 16 can be formed or positioned to have alternating heights corresponding to a ½ offset of the distance between each peak or periodic spacing of the curves or “V's” of the cutting edges 47, 49. Suitable shims may be used to offset each cutter support segment relative to adjacent cutter support segments or the cutter support segments may be formed to permit their being suitably offset from adjacent cutter support segments.
While the above-described cutting blade variations have been described, the cutting head of the present invention is not limited to straight, curved or V-shaped blades. In fact, the cutting head of the invention may be configured to accommodate any form of a cutting blade appropriate for food slicing operations.
In an alternate embodiment shown in
As illustrated in
The recess 50 is provided to allow the adjustment member 40 to have a flat surface to contact, and further to permit the adjustment pins 30, 32 to be located closer to a center portion of the cutter support segments 16. By positioning the adjustment pins 30, 32 closer to the center portion of the cutter support segments 16, the overall width and height of the cutter support segments 16 can be reduced, and further there is a reduction in the amount of material a cutter support segment 16 requires for fabrication as well as overall weight of the cutting head.
When desired to adjust the width of the gate opening 38, the adjustment member 40 is rotated in a corresponding direction relative to the corresponding mounting ring upon which the adjustment member 40 is received. While rotating the adjustment member 40, the annular positioning surface 42 receives one of the adjustment pins 30, 32 thereby urging the cutter support segment 16 to pivot about pivot axis B—B. Quite obviously, other configurations of adjustment members having various positioning surfaces may be utilized without exceeding the scope of this invention.
In the cutting head made in accordance with the present invention, it will be noted that for a given movement of the adjustment members 40, the gate opening 38 moves less than in the known the cutting head. Accordingly, one can more finely adjust the gate opening 38 of the cutting head of the present invention over the known cutting head since there is greater control of the adjustment members 40 relative to the adjusted width of the gate opening 38. The ability to more precisely adjust the gate opening 38 is based solely on the position of the pivot pins 22, 24 relative to the cutting edge 19 of the cutting blade 18, which is permitted by the configuration of the elements of the cutting head of the invention.
In the preferred embodiment in
It will be readily understood that the described embodiment of the invention is exemplary only and various other features and details could be incorporated in the system described herein without departing from the spirit and scope of the invention as defined in the appended claims.
This application claims the benefit of provisional application No. 60/473,888 filed May 29, 2003.
Number | Name | Date | Kind |
---|---|---|---|
1474797 | Spicer | Nov 1923 | A |
2436410 | Urschel et al. | Feb 1948 | A |
4055099 | Mitsubayashi | Oct 1977 | A |
4511586 | Fitzwater et al. | Apr 1985 | A |
4588135 | Himi | May 1986 | A |
4767068 | Ando | Aug 1988 | A |
5249494 | Borvitz | Oct 1993 | A |
5694824 | Jacko et al. | Dec 1997 | A |
6148709 | Bucks | Nov 2000 | A |
6536691 | Prewitt et al. | Mar 2003 | B2 |
20020029673 | Arrasmith | Mar 2002 | A1 |
Number | Date | Country | |
---|---|---|---|
20040237747 A1 | Dec 2004 | US |
Number | Date | Country | |
---|---|---|---|
60473888 | May 2003 | US |