The present invention relates to a cutting knife which is employed with equipment for detecting defects in elongated articles or other objects of interest, and for cutting or otherwise removing the defects from the articles or objects of interest as the articles are being processed in a high output production facility.
The present invention as disclosed in the paragraphs which follow is utilized in an inspection and cutting apparatus such as what is shown in U.S. Pat. No. 4,520,702. The contents and teachings of this previous patent is incorporated by reference herein. U.S. Pat. No. 4,520,702 addressed a perceived problem then existing in the industry relative to the processing of elongated articles such as sliced potatoes which are utilized for frozen french fries, and wherein the elongated articles were first aligned in moveable, transversely spaced lanes, and then passed beneath individual lane oriented electro-optical cameras for inspecting the french fries for defects. In the previous prior art arrangements, if defects were detected one or more knives on a rotating cutting wheel was projected or propelled from the cutting wheel to cut or sever the defect from the article. Various U.S. patents such as U.S. Pat. No. 3,543,035 describe such earlier devices. Still further, U.S. patent application Ser. No. 13/066,790, and which was filed on Apr. 24, 2011 also describes an improved device for achieving the results described, above. The prior art as shown in U.S. Pat. No. 4,520,702 has been widely embraced by the food processing industry, and has operated with a great deal of success over the years.
While the apparatus as described in this prior art patent has operated quite reliably for several decades, there have been perceived shortcomings which have detracted from its usefulness. Chiefly, two perceived shortcomings have become evident through the continued use of the earlier mentioned apparatus. Firstly, and only occasionally, individual cutter knives employed in the apparatus as described in the previous patent, when rotated at predetermined operational speeds, occasionally would prematurely move or be ejected to a radially outwardly extended cutting position and then engage the elongated food product being processed without being intentionally deployed or actuated by the cutting apparatus. This premature deployment, or movement of a cutting knife to the radially extended cutting position could occasionally cause the knife to become damaged. In addition to the foregoing, the cutting knives employed, to date, have been fabricated from various materials and due to normal wear and tear, and routine operating conditions, such prior art cutting knives have occasionally broken, and have needed to be replaced. This type of wear related failure is typically expected, from time-to-time, in devices of this type. However, depending upon the product to be inspected and cut, the replacement of these damaged cutting knives can sometimes be time consuming, and inconvenient during typical food processing operations. Still further, another problem attendant with the prior art devices, as utilized heretofore, is that, on occasion, such cutting knives have not deployed at all in view of an adverse amount friction or other conditions existing within an associated knife guidance track which defines the path of travel for the individual cutting knives.
While various solutions have been suggested to address the foregoing problems, the premature deployment or the failure to deploy a cutting knife during routine food processing operations has been perceived to be a problem which has not found an acceptable solution.
Therefore, one object of the present invention is to provide a cutting knife which avoids the detriments associated with the individual prior art references while providing the benefits associated therewith.
A first aspect of the present invention relates to a cutting knife which includes an elongated, main body having opposite first and second ends, and wherein the second end of the main body defines a sharpened edge, and wherein the elongated main body further has an outside facing surface, and is reciprocally moveable within a knife guidance track which has spaced sidewalls for defining a predetermined path of travel for the elongated main body, and wherein a preponderance of the outside facing surface of the elongated main body is oriented in substantially the same plane, and wherein the outside facing surface of the elongated main body, and the knife guidance track are exposed to a source of water, and a protrusion which is defined by the elongated main body extends outwardly from the plane which is defined by the outside facing surface, and further creates a space between the elongated main body and the spaced sidewalls of the knife guidance track, so as to inhibit an adhesion which is created between the outside facing surface of the elongated main body, and the respective sidewalls of the knife guidance track, when the source of water wets the outside surface of the elongated main body, and the spaced sidewalls of the knife guidance channel.
Another aspect of the present invention relates to a cutting knife which includes an elongated main body having a first end, and a foot shaped, second end, and wherein the second end has an outwardly facing, sharpened edge for engaging and severing an object of interest, and wherein the elongated main body is received within, and reciprocally moveable relative to a rotatably moveable knife guidance track, and wherein the elongated main body has an outside facing surface of which a preponderance of the outside facing surface area of the elongated main body lies in the same plane; a movement limiting member which is made integral with the elongated main body, and which cooperates with the rotatably moveable knife guidance track, and which further extends laterally, outwardly from the elongated main body, and wherein the movement limiting member is located intermediate the first and second ends of the elongated main body, and is further oriented within the same plane as the outside facing surface of the elongated main body; and a protrusion which is made integral with the elongated main body extends outwardly therefrom, and in a direction which is out of the plane of the elongated main body, and which further cooperates with the rotatably moveable knife guidance track.
These and other aspects of the present invention will be described in greater detail hereinafter.
Preferred embodiments of the invention are described below with reference to the following accompanying drawings:
This disclosure of the invention is submitted in furtherance of the constitutional purposes of the U.S. Patent Laws “to promote the progress of science and useful arts” (Article I, Section 8).
Referring now to
Referring now to
The second end 22 of the elongated main body defines a foot-shaped cutting portion which is generally indicated by the numeral 50. The foot-shaped cutting portion has a first end 51, which is substantially aligned with the longitudinal axis 24 of the elongated main body 20, and an opposite, and distal second end 52, and which is positioned laterally, outwardly relative to both the longitudinal axis 24, and the first peripheral edge 25. The foot-shaped cutting portion has a first, or top peripheral edge 53, and an opposite, cutting, or second peripheral edge 54. The second or cutting peripheral edge 54 is operable to engage an object of interest (not shown) and sever the object in a manner which is well known in the art. The foot-shaped cutting portion 50 is transversely disposed relative to the longitudinal axis 24, and extends laterally, outwardly, relative to the shaft portion 23. Again, the second or foot-shaped cutting portion 50 has an outside facing surface 55, and wherein a preponderance of the outside facing surface 55 is angled from the outside facing plane of the shaft, to the cutting edge 24, and which is defined by the foot-shaped cutting portion 50. As seen in
As seen in the drawings, the cutting knife 10 of the present invention includes a convexly shaped protrusion which is generally indicated by the numeral 60. The protrusion 60 extends outwardly from the plane which is defined by the outside facing surface 29. The protrusion 60 creates a space extending entirely thereabout between the elongated main body 20, and the spaced generally parallel sidewalls 13 of the knife guidance track 12 so as to inhibit adhesion which is created between the outside facing surface 29 of the elongated main body 20, and the respective sidewalls 13 of the guidance track 12, when water wets the outside surface 29 of the elongated main body 20, and the spaced sidewalls 13 of the knife guidance track 12 during operation of the cutting apparatus. As should be understood, the rotatable knife supporting ring 11 which defines the plurality of radially extending individual knife guidance tracks 12, is often utilized in wet conditions, and in devices which are used to process food products. The water has often been previously used for either transporting the goods, or on the other hand, has been used for washing the goods or articles before they were transported and during the sorting and cutting process. Consequently, this source of water, not shown, often becomes deposited on the outside facing surface 29 of the elongated main body 20, and within the plurality of individual knife guidance tracks 12. As will be appreciated, the respective cutting knifes 10 are typically forced to travel rapidly along the reciprocal path of travel 14. During normal operations the knife guidance track 12 utilizes the deposited water to retain the respective cutting knives 10 in their first retracted and non-cutting position 15 when the rotatable knife support ring 11 is rotating at its operating speed. It should be understood that the surface wetting between the respective cutting knives 10, and the adjacent space sidewalls 13, in combination with static friction, creates a retention force which is usually greater than the centrifugal force experienced by the cutting knives 10 as the knife supporting ring 11 rotates. As will be appreciated, and during operation the cutting knives 10 are exposed to an intentional and predetermined ejection force, (not shown) which is typically caused by high pressure fluid (air and water, for example), and which overcomes the adhesion caused by the wetting and the friction, to cause the cutting knives 10 to travel along the knife guidance track 12, and along the path of travel 14. However, during operation, friction generated between the individual cutting knives 10, and the adjacent sidewalls 13 has, heretofore, caused the outside facing surfaces 29 of the elongated main body 20 to become smooth. At this point, the surface wetting, and the resulting adhesion, caused by the presence of water on the individual smooth surfaces is not overcome by the actuation force provided by the high pressure air which is supplied, and consequently the previous prior art knives have failed to actuate, or even travel the full distance along the reciprocal path of travel 14. In the arrangement as provided in the present invention, the convexly shaped protrusions 60 inhibit an adhesion force from being created between the outside facing surface 29 of the elongated main body 20, and the respective adjacent sidewalls 13 of the knife guidance track 12 when the water wets the outside surface 29 of the elongated main body 20, and the spaced sidewalls 13, respectively. This is achieved when the protrusion 60 frictionally contacts at least one of the sidewalls 13 of the knife guidance channel or track 12, thereby creating a space that extends entirely about the protrusion 60, and thus preventing the water from creating an adhesion force which cannot be overcome by the actuation force causing the cutting knife 10 to move along the path of travel 14. As seen in the drawings, the protrusion 60 includes a first form 61, as seen in
The operation of the described embodiments of the present invention are believed to be readily apparent, and are briefly summarized at this point.
The reciprocally moveable cutting knife 10 of the present invention is best illustrated by
The elongated main body 20 is defined, at least in part, by a shaft portion 23. The shaft portion 23 has a predetermined length dimension, and further extends from the first end 21 of the elongated main body 20, and in the direction of the second end 22 thereof. The shaft portion 23 is defined, at least in part, by a longitudinal axis 24. In the arrangement as seen in the drawings, the path of travel 14 of the reciprocally moveable cutting knife 10 is substantially coaxially with, and parallel to the longitudinal axis 24 of the shaft portion 23.
The second end 22 of the elongated main body 20 includes a cutting portion 50 having a first and second end 51 and 52, respectively. The cutting portion 50 is disposed substantially transversely relative to the longitudinal axis 24 of the shaft portion 23, and is further located substantially along the longitudinal axis 24 of the shaft portion 23. The cutting portion 50 has an outside facing surface 55 which is angled from the outside facing plane, as defined by the outside facing surface 29, to the cutting edge 24, as defined by the foot-shaped cutting portion 50. As seen in the drawings, the cutting knife 10 includes a movement limiting member 40 which is made integral with the elongated main body 20, and which is further positioned in a location which is intermediate to the first and second ends 21 and 22, of the reciprocally moveable cutting knife 10. The movement limiting member 40 has an exterior facing surface 44 which is oriented in the same plane as the elongated main body 20.
In the arrangement as seen in the drawings, the reciprocally moveable cutting knife 10 as illustrated includes a shaft portion 23, and which has opposite first and second peripheral edges 25 and 26 respectively, and which are further oriented in substantially parallel, spaced relation, one relative to the other. The movement limiting member 40, and the second end 52, of the cutting portion 50, each extend laterally outwardly relative to the first peripheral edge 25 of the shaft portion 23. The movement limiting member 40, and the cutting portion 50 are positioned in spaced relation, one relative to the other. The cutting portion 50 has a variable width dimension when the same width dimension is measured between the first and second ends 51 and 52 thereof. In the arrangement as seen in the drawings, the protrusion 60 comprises, in one form, a continuous narrowly elongated body 63 which is located in parallel relation relative to the first peripheral edge 25. The first peripheral 25 has a predetermined length dimension, and the protrusion 60 has a length dimension which is less than the length dimension of the first peripheral edge 25. As illustrated in the drawings, the protrusion 60 may also comprise a plurality of protrusions 64 which are oriented in predetermined locations along the first peripheral edge 25 of the shaft portion 23.
As seen in
Therefore it will be seen that the present cutting knife avoids the detriments individually associated with using cutting knives of the previous design and further provides a convenient means for assembling a food processing device which is operable to reliably actuate predetermined cutting knives in a very reliable manner not possible heretofore.
In compliance with the statute the invention has been described in language more or less specific as to structural and methodological features. It is to be understood, however, that the invention is not limited to the specific features shown and described, since the means herein disclosed compromise preferred forms of putting the invention into effect. The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted in accordance with the Doctrine of Equivalence.
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Entry |
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PCT/US2015/056604, PCT Search Report dated Jan. 11, 2016. |
Number | Date | Country | |
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20160136829 A1 | May 2016 | US |