The present invention relates to a cutting machine, and more particularly to a minutely-adjustable cutting machine including an inclined frame.
A cutting machine configured to cut concrete, etc. essentially requires an engine. Oil must be continuously supplied to the engine. If the supply of oil to the engine is interrupted, the engine has trouble. For this reason, a worker must check whether the amount of oil in an engine oil unit is sufficient or whether oil is properly supplied to the engine.
When cutting is performed, a cutting blade of a cutting machine is moved downwards from above. In many cases, therefore, a frame connected to the cutting blade is inclined due to the characteristics of operation principle of the cutting machine. At this time, the engine and the engine oil unit attached to the frame are inclined, and therefore the oil contained in the engine oil unit may not be properly supplied to the engine.
The present invention provides various measures to solve the above problems.
It is an object of the present invention to provide a cutting machine including an inclined frame.
The characteristic constructions of the present invention to achieve the above object of the present invention and to realize the characteristic effects of the present invention, which will be described below, are as follows.
A cutting machine according to an embodiment of the present invention to solve the above technical problems includes:
The cutting machine may further include a first power motor disposed at one side of the cutting machine, a second power motor disposed at the other side of the cutting machine, a first reducer configured to connect a first power wheel provided at the first track unit and the first power motor to each other therebetween, and a second reducer configured to connect a second power wheel provided at the second track unit and the second power motor to each other therebetween, wherein a first pole of the first reducer may be connected to the first power wheel, a second pole of the first reducer may be connected to the first power motor, the first pole and the second pole may be perpendicular to each other, a third pole of the second reducer may be connected to the second power wheel, a fourth pole of the second reducer may be connected to the second power motor, the third pole and the fourth pole may be perpendicular to each other, and the second pole and the fourth pole may be parallel to each other.
The cutting machine may further include a manipulation unit configured to control upward and downward movement of the cutting frame, wherein, when an upward movement command for the cutting frame is input through the manipulation unit, the front of the cutting frame including the cutting blade may be moved upwards.
The cutting machine may further include a direction adjustment unit located under the cutting frame at the rear of the cutting frame, the direction adjustment unit being connected to the cutting frame, the direction adjustment unit being configured to adjust the cutting shaft so as to be rotatable.
The direction adjustment unit may be configured to be adjusted so as to correspond to a direction and an angle necessary for the rotation set based on the position of the cutting shaft and the size of the cutting blade. The direction adjustment unit may include an upper plate, a lower plate, a first direction adjustment fastening portion located at a left side of the rear of the upper plate, and a second direction adjustment fastening portion located at a right side of the rear of the upper plate, a fixing fastening portion may be located at each of opposite side surfaces of each of the upper plate and the lower plate, and a center fastening portion may be located in each of the upper plate and the lower plate by insertion, the center fastening portion being configured to serve as a rotary shaft.
The direction adjustment unit may control movement of the upper plate using the first and second direction adjustment fastening portions, thereby controlling rotation of the cutting shaft.
The cutting machine may further include an engine unit and an engine oil unit disposed on the cutting frame, wherein the engine oil unit may be connected to the engine unit in a space under the engine unit at a rear side thereof in the state in which the cutting frame is inclined such that a front end of the cutting frame is higher than a rear end of the cutting frame.
The present invention has the following effects.
In an embodiment of the present invention, a middle frame is configured such that a rear end of the middle frame is higher than a front end of the middle frame, and therefore it is possible for an engine unit installed on a cutting frame to properly supply oil to an engine even when the cutting frame is moved upwards.
In addition, the present invention has an effect in that cutting is properly performed even when the end of the frame is less rotated based on a horizontal floor.
Also, in the embodiment of the present invention, a cutting shaft is rotated by a direction adjustment unit and then cutting is performed, whereby a cutting line is precisely controlled, and therefore it is possible to remarkably improve cutting performance.
In addition, the present invention has an effect in that it is possible to easily adjust the direction of a cutting blade.
The following detailed description of the present invention will be given with reference to the accompanying drawings showing specific embodiments, based on which the present invention can be implemented, by way of example. These embodiments will be described in detail to such an extent that those skilled in the art can implement the invention. It should be understood that various embodiments the present invention are different from each other but do not have to be mutually exclusive. For example, specific shapes, structures, and features of one embodiment described herein can be implemented as another embodiment without departing the spirit and scope of the present invention. In addition, it should be understood that the position or disposition of individual elements in each disclosed embodiment can be changed without departing from the spirit and scope of the present invention. Consequently, the following detailed description is not restrictive, and the scope of the present invention is defined only by the appended claims and all equivalents thereto, if appropriately described. In the drawings, similar reference numerals denote the same or similar functions in several aspects.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings such that those skilled in the art to which the present invention pertains can easily implement the present invention.
The cutting machine according to the present invention may cut a hard floor, a wall, etc. made of concrete, etc. At this time, the cutting machine according to the present invention may be more stably and precisely controlled.
First, as can be seen from
As can be seen from
Specifically, in the cutting machine according to the present invention, a cutting shaft 311 may be located at a front end of the cutting frame 300, and the cutting blade 300 may be fitted onto the cutting shaft 311. The cutting blade 300 may be fitted onto each side of the cutting shaft 300, or the cutting blade 311 may be fitted onto only one side (the left side or the right side) of the cutting shaft. The cutting blade 311 is rotatable and may have a gear shape or a circular shape.
The middle frame 200 may be located under the cutting frame 300, and the middle frame 200 may support the cutting frame 300. As shown in
The track frame 100 may be located under the middle frame 200, and each side of the track frame 100 may be connected to the track unit 110. The track frame 100 is the lowest component of the frame structure, and therefore, the track frame is located lower than the cutting frame 300.
The track unit 110 may include a plurality of wheels, among which the power wheel 112 may receive driving force generated by a hydraulic motor 120. For example, when the hydraulic motor 120 makes one revolution in the state in which the diameter of the power wheel 112 is about 15 cm, the power wheel 112 also makes one revolution. In this case, the cutting machine is moved about 50 cm (3.14×15).
However, the cutting machine must be very slowly moved, since the cutting machine cuts iron reinforcing bars or concrete. In many cases, the cutting machine must not be moved 20 cm or more per minute. Consequently, when the hydraulic motor 120 and the power wheel 112 are directly connected to each other, as described above, accuracy and safety of the cutting machine may be lowered. Furthermore, an actual hydraulic motor 120 must make at least 15 to 20 revolutions per minute in order to generated meaningful power. When the hydraulic motor and the power wheel are directly connected to each other, as shown in
In order to solve the above problem, two hydraulic motors 120 and two power wheels 112 are connected respectively to each other via two reducers 130, which will be described with reference to
Each of two track units 110 connected to opposite sides of the track frame 100 includes a power wheel 112, and the power wheels 112 respectively included in the track units may be referred to as a first power wheel (left) and a second power wheel (right). In addition, the reducer connected to the first power wheel may be referred to as a first reducer, and the reducer connected to the second power wheel may be referred to as a second reducer.
As previously described, the reducer may be configured such that two poles are perpendicular to each other, i.e. the poles are disposed at a right angle (90 degrees) to each other, two poles (which will be referred to as a first pole and a second pole) included in the first reducer are perpendicular to each other, and two poles (which will be referred to as a third pole and a fourth pole) included in the second reducer are perpendicular to each other.
At this time, the first pole of the first reducer may be connected to the first power wheel, and the second pole of the first reducer may be connected to the first hydraulic motor. In addition, the third pole of the second reducer may be connected to the second power wheel, and the fourth pole of the second reducer may be connected to the second hydraulic motor. As a result, as can be seen from
For reference, the second pole and the fourth pole are parallel to each other. The reason for this is that the two hydraulic motors 120 are connected to the power wheels 112 in a state of being included in the main unit 400 of the cutting machine. As shown in
Furthermore, since each of the reducers 130 is bent at a right angle, the main unit 400 including the hydraulic motors 120 may have a small width. That is, miniaturization of the cutting machine may be achieved. When each of the reducers 130 is straight, the width of the main unit 400 may be increased that much.
That is, in the cutting machine according to the present invention, the hydraulic motors 120 and the first and second power wheels 112 may be connected respectively to each other via the reducers 130, and control may be performed through control of the reducers such that the cutting machine can be slowly moved in a straight direction while the hydraulic motors 120 are driven at high speed (or driven at high output) for floor cutting. For example, when the reducer 130 is set to have a reduction ratio of 30:1, the power wheel 112 makes one revolution even though the power motor 120 makes 30 revolutions, and therefore it is possible to precisely control movement of the cutting machine. Under control of a direction adjustment unit 210 according to the present invention, a description of which will follow, the cutting shaft 311 is rotated to set a cutting line. When the cutting shaft 311 is rotated by the direction adjustment unit 210 to set the cutting line and then cutting is performed, power from the hydraulic motors 120 may be reduced through the reducers 130, whereby it is possible for the cutting machine to perform cutting while being slowly moved along the set cutting line with higher accuracy. When the reducers 130 are further provided, therefore, it is possible to further improve cutting performance.
In addition, when the cutting machine performs floor cutting on a ramp, it is possible to easily perform floor cutting on the ramp using the reducers 130. Since each of the hydraulic motors 120 has no braking function, there occurs a problem in that the floor cutting machine moves down the ramp in a ramp direction without operation of the hydraulic motors 120. When the reducers 130 are provided, however, it is possible to (wirelessly) control the cutting machine, whereby it is possible to easily perform work on the ramp and to precisely control floor cutting.
Next, the structure of the track unit 110 will be described with reference to
The track unit 110 may include a plurality of auxiliary wheels 113, a gear-shaped power wheel 112, and a rail 111 configured to encompass the wheels.
Referring to
At this time, a plurality of projecting portions provided along the circumference of the gear-shaped power wheel 112 may be referred to as saw-toothed protrusions, and a plurality of cavities provided along the circumference of the gear-shaped power wheel may be referred to as saw-toothed recesses. The power wheel 112 may be rotated by force received from the hydraulic motor 120, whereby the rail 111 may be rotated to move the cutting machine.
Specifically, a plurality of recesses 114 is arranged in the rail 111 in a line. Each of the plurality of recesses may be engaged with a corresponding one of the saw-toothed protrusions of the power wheel 112. As the power wheel 112 is rotated, therefore, the saw-toothed protrusions are inserted into the plurality of recesses 114 one by one to rotate the rail 111.
The auxiliary wheel 113 may be circular, and may have any of other shapes depending on circumstances. A plurality of auxiliary wheels 113 may be provided, and all of the plurality of auxiliary wheels 113 are included in the rail 111. As can be seen from
Referring to
As can be seen from the drawings, the plurality of protrusions 115 may be located in spaces between the power wheel 112 and the auxiliary wheels 113, and may come into contact with pillar parts of the auxiliary wheels 113, respectively, when the rail 111 is actually rotated.
In an embodiment, a separate recess may be provided in the pillar part of each of the auxiliary wheels 113, and the plurality of protrusions 115 may be inserted into the separate recesses one by one. For reference, the recesses 114 and the protrusions 115 are provided at an inner surface of the rail 111, the recesses 114 are arranged in a line at positions close to the inside of the cutting machine, and the protrusions 115 are arranged in a line at positions close to the outside of the cutting machine.
Meanwhile, the cutting machine may further include a manipulation unit, and the manipulation unit may manipulate upward and downward movement of the cutting frame 300.
When an upward movement command for the cutting frame 300 is input through the manipulation unit, the front end of the cutting frame 300 including the cutting blade 310 may be moved upwards.
Specifically, only the front end of the cutting frame 300 may be moved upwards, and a rear end of the cutting frame 300 may be attached and fixed to the cutting machine. That is, only the front end of the cutting frame may be moved upwards and downwards, and the cutting blade 310 may also be moved upwards and downwards therewith.
Hereinafter, the frame structure of the cutting machine will be described in more detail.
As shown in
That is, as shown in
Next, the direction adjustment unit 210 may be provided between the rear end of the cutting frame 300 and the rear end of the middle frame 200. The direction adjustment unit 210 may be configured to rotate the cutting frame 300 or the cutting shaft 301 in a predetermined direction and at a predetermined angle. To this end, the direction adjustment unit 210 may include an upper plate 211 (which may also be called an upper adjustment plate. In the present invention, the upper plate is referred to as an upper adjustment plate, since the upper plate is provided for direction adjustment) and a lower plate 212 (which may also be called a lower adjustment plate. In the present invention, the upper plate is referred to as a lower adjustment plate, since the lower plate is provided for direction adjustment), and may adjust the direction of the cutting shaft 311, as will be described below.
During cutting, the cutting frame 300 may have an angle of downward inclination corresponding to a second predetermined angle based on the horizontal floor due to the height of the direction adjustment unit 210. For reference, the second predetermined angle may be greater than the first predetermined angle.
Specifically,
As can be seen from the drawings, the direction adjustment unit 210 includes an upper adjustment plate 211 and a lower adjustment plate 212, fixing fastening portions 214 (as an example, fixing bolts. Hereinafter, the “fixing bolts” will be used for convenience of description) are inserted respectively into opposite side surfaces (e.g. left and right side surfaces) of each of the upper adjustment plate 211 and the lower adjustment plate 212, and a center fastening portion 213 (e.g. a center bolt) is inserted into and fixed to the middle thereof. For reference, the center bolt 213 may also be inserted into the middle frame 200 for fixing. The center fastening portion 213 may be configured to serve as a rotary shaft.
In addition, the lower adjustment plate 212 is fixed to the rear of the middle frame 200, and the upper adjustment plate 211 is fixed to the rear of the cutting frame 300. For reference, joint portions 301 are provided at opposite sides of the rear end of the cutting frame 300, and the joint portions 301 may support upward-downward rotational movement (or vertical movement) of the cutting frame 300. That is, the end of the cutting frame 300 may be rotated upwards and downwards (or moved in a vertical direction) about the joint portions 301. Here, the plurality of joint portions 301 may be supported by the upper adjustment plate 211 and may be fixed to the upper adjustment plate 211 thereon.
Each of insertion holes 215, into which the fixing bolts 214 are respectively inserted, formed in opposite sides of the upper adjustment plate 211 is constituted by a space extending in a longitudinal direction (a forward-rearward direction) by a predetermined length. In contrast, insertion holes (not shown) of the lower adjustment plate 212, into which the fixing bolts 214 are respectively inserted, have the same size as the fixing bolts 214.
When it is necessary to rotate the cutting shaft 311 by a predetermined angle at the time of cutting, the upper adjustment plate 211 may be rotated by the predetermined angle, and then the fixing bolts 214 may be fixed. In the state in which the fixing bolts 214 are fixed, the lower adjustment plate 212 is also fixed, but the upper adjustment plate 211 may be moved along the insertion holes 215 about the fixing bolts in forward and rearward directions, whereby the direction of the upper adjustment plate 211 may be adjusted. Adjustment in direction of the upper adjustment plate 211 will be described below with reference to
Direction adjustment fastening portions 217 (e.g. adjustment screws; hereinafter, “adjustment screws” will be used for convenience of description) are connected to opposite sides of the rear of the direction adjustment unit 210 (e.g. opposite sides of the rear of the upper adjustment plate 211), and therefore movement of the upper adjustment plate 211 may be controlled by rotating the adjustment screws. For example, when the cutting shaft 311 is located at the right side of the cutting frame 300 or the right side of the front of the cutting frame, one of the direction adjustment fastening portions 217 located at the opposite sides of the rear of the upper adjustment plate 211, e.g. the right adjustment screw, may be adjusted such that the right side of the upper adjustment plate 211 cannot be moved rearwards, and the left adjustment screw may be loosened to move the upper adjustment plate 211 such that the cutting shaft 311 can be moved to the left. When cutting starts after direction adjustment, the left adjustment screw may also be adjusted so as to come into contact with the left side surface of the upper adjustment plate 211. As a result, the direction adjustment unit 21 may be fixed, whereby arbitrary change in direction may be prevented during cutting.
Referring to
At this time, the adjustment screw 217 may be rotated in the clockwise direction or counterclockwise direction to control movement of the upper adjustment plate 211. For example, when the right adjustment screw 217 is rotated to the end in the clockwise direction and then comes into contact with the rear end of the lower adjustment plate 212, the right side surface of the upper adjustment plate 211 cannot be moved in the forward direction.
In the embodiment of
An insertion hole 215 may be provided in each of the left and right side surfaces of the upper adjustment plate 211 of the cutting machine. At this time, the insertion hole 215 located at the left side surface of the upper adjustment plate 211 may be referred to as a first insertion hole, and the insertion hole 215 located at the right side surface of the upper adjustment plate may be referred to as a second insertion hole.
As can be seen from
As can be seen from
That is, the opposite insertion holes 215 of the upper adjustment plate 211 are moved in opposite directions, whereby the (rotational) direction of the cutting shaft 311 may be adjusted. Since the upper adjustment plate 211 is fixed by the center bolt 213, the opposite insertion holes 215 cannot be simultaneously moved in the same direction.
Since the fixing bolts 214 are stationary, the insertion holes 215 may be moved forwards and rearwards around the fixing bolts 214. However, with rotation of the upper adjustment plate 211, the insertion holes 215 do not merely perform linear movement but may be moved to the side (in a diagonal direction). Actually, the movement length (about 1 cm or less) of each of the insertion holes 215 is very small, and the rotational angle of the cutting shaft 311 is less than a predetermined angle.
The rotational direction of the cutting frame 300 may be set based on the position of the (circular) cutting blade 310, and the rotational angle of the cutting frame 320 may be set in consideration of the size (e.g. diameter) of the cutting blade 310. When cutting is performed after the cutting frame 300 is rotated at the set angle and in the set direction and is then fixed, control may be performed such that the cutting machine can be precisely moved along a predetermined cutting line.
As previously described, the middle frame 200 included in the cutting machine according to the present invention is inclined forwards at a predetermined angle (first predetermined angle), and the cutting frame 300, which is located above the middle frame 200 and the direction adjustment unit 210, is inclined forwards at a larger predetermined angle (second predetermined angle) (during cutting).
An engine unit 320, which is supported by a support bar 321, is installed on the inclined cutting frame 300, and an engine oil unit 330 may be connected to the engine unit 320 in a space under the engine unit 320 at a rear side thereof. For reference, oil is contained in the engine oil unit 330, and the oil is supplied to the engine unit 320 through a hose (not shown). If the oil is not supplied, equipment may break down.
The engine unit 320 and the engine oil unit 330 will be described hereinafter in more detail with reference to
As can be seen from
As a result, angles between the engine unit 320 and the engine oil unit 330, which are located at the upper end of the cutting frame 300, and the floor may also be different from each other, and the oil contained in the engine oil unit 330 may be present in the engine oil unit 330 at different positions.
Even though the same oil is contained, the positions of the oil present in the engine oil unit 330 in
In contrast, in
Of course, when the amount of oil in the engine oil unit 330 is sufficient, a possibility that the supply of oil to the engine unit 320 becomes difficult is low, whereby a probability of breakdown of the engine unit 320 is also low. If the amount of oil is insufficient, however, safety of the cutting machine may be more secured when the middle frame 200 and the cutting frame 300 are inclined (
In an embodiment, a measurement sensor (not shown) may be installed in the engine oil unit 330, and when the oil becomes lower than a predetermined height, upward rotational movement of the cutting frame 300 may be prevented. Here, the predetermined height may correspond to the distance by which the hose can extend to the engine unit 320.
Although not shown in
The hydraulic cylinder may be configured to have a structure capable of supporting the cutting frame 300 so as to be moved upwards or downwards while the pin and the tow hook form a predetermined angle in a direction opposite the direction in which the upper adjustment plate 211 is rotated when the upper adjustment plate 211 is rotated to the right or the left.
The predetermined angle between the pin and the tow hook in contact with each other may be increased in proportion to the rotational angle of the upper adjustment plate 211, and the contact interface between the pin and the tow hook may be curved, whereby upward and downward movement of the cutting frame 300 may be adjusted by the hydraulic cylinder even though the cutting frame is rotated.
First, it may be assumed that the signal generator 500 is located in front of the cutting machine. Of course, the signal generator may be located at a position other than the front depending on circumstances. Here, the signal generator 500 may have any of various shapes, such as a bar shape or a circular shape, and may be installed on a pole, etc.
A signal sensor 410 provided at the upper end of the cutting machine may sense a predetermined signal generated by the signal generator 500, and the movement direction of the cutting machine may be set based on the position at which the predetermined signal is generated.
That is, the signal sensor 410 senses a signal generated by the signal generator 500 and transmits the sensed signal to a controller (not shown), and the controller sets the movement direction of the cutting machine based on the position at which the signal is generated.
An autonomous driving system may be applied to the cutting machine such that the cutting machine is automatically movable instead of directly manipulating the movement of the cutting machine. At this time, when the reducer 130 is installed at the cutting machine, the cutting machine may be more accurately moved.
For reference, the predetermined signal generated by the signal generator 500 may correspond to a specific frequency included in a specific range, the signal sensor 410 may sense the specific frequency, and the movement direction of the cutting machine may be set based on the position at which the predetermined signal is generated.
For example, the signal sensor 410 may sense only a specific frequency included in a specific range (100 Hz to 200 Hz), and the signal sensor 410 may not sense other frequencies.
In the embodiment of the present invention, as described above, the cutting line may be changed by the force of friction with the floor generated as the result of rotation of the cutting blade at one side of the cutting frame, but the cutting shaft is appropriately rotated under control of the direction adjustment unit and then cutting is performed, whereby it is possible to perform cutting while the cutting line is accurately maintained, and therefore it is possible to remarkably improve cutting performance.
In addition, the cutting machine according to the embodiment of the present invention further includes the reducer, whereby control is performed such that the cutting line can be precisely maintained, and therefore it is possible to further improve cutting performance.
Embodiments of the cutting machine according to the present invention described above are merely illustrative, and those skilled in the art to which the present invention pertains will understand that the present invention can be easily implemented in other concrete forms without changing the technical concept and essential features of the present invention. Therefore, the embodiments described above should be construed in all aspects as illustrative and not restrictive. For example, single type components may be implemented in a dispersed state, and dispersed components may be implemented in an integrated state.
The scope of the present invention is defined by the appended claims, not the above detailed description, and it should be interpreted that all alterations or modifications derived from the meaning and scope of the claims and equivalent concept thereto be included in the scope of the present invention.
A minutely-adjustable cutting machine including an inclined frame according to the present invention, which is an apparatus having improved cutting performance on a construction site, a structure demolition site, etc., is industrially applicable.
Number | Date | Country | Kind |
---|---|---|---|
10-2020-0088949 | Jul 2020 | KR | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/KR2021/009008 | 7/14/2021 | WO |