This United States national stage patent application claims the benefit of priority to International (PCT) Application No. PCT/EP2013/001162 filed on Apr. 19, 2013, which in turn claims the benefit of priority to European Patent Application No. EP 12 166 048.4 filed on Apr. 27, 2012, the entire disclosures of which are incorporated herein by reference.
The invention relates to a cutting system with a cutting machine for cutting sheet-like, stacked material and with an alignment device. The alignment device can be manually manipulated, for manually laterally aligning the material on a flat surface of the alignment device. The alignment device can be placed on a table of the cutting machine that serves to receive the material. The cutting machine has an electrical machine controller for functions of the cutting machine.
A cutting system of this kind is known from practice. In the case of this cutting system, the cutting machine is in the form of a guillotine cutting machine. Said guillotine cutting machine has a basic frame which accommodates the table, and also a gantry frame which is mounted in the basic frame and in which the cutting blade and, in addition to this, a gantry frame are mounted such that they can move. Before cutting, the sheet-like, stacked material which is supported on the table is pressed against the facing surface of the table by means of the pressing bar, and cutting is then performed by means of the cutting blade. The cut partial stack has a parallelogram cross section owing to the wedge shape of the cutting blade and has to be aligned into its cuboidal shape by means of the alignment device. This is performed by the alignment device, also referred to as a knock-up block in technical terminology, being moved manually against the side surface of the cut stack by the operator of the cutting machine, said side surface being arranged at an acute angle to the cutting plane. The alignment device serves not only to return the stack of cut material which has been displaced into the shape of a parallelogram to its original cuboidal shape, but also to align the cuboidal stack against a lateral stop of the cutting machine or a backgauge for feeding the stack beneath the cutting blade for the purpose of separating the next stack.
The alignment device, which can be manually manipulated, has various designs in practice. In one embodiment, it has two plates which are arranged at a right angle in relation to one another and which form support and/or alignment surfaces which are arranged perpendicular in relation to one another. In the region of the supporting surface, the alignment device is supported on the table, and the alignment device is moved, by way of its alignment surface, against the side surface of the stack, which side surface has been displaced into the shape of a parallelogram, or against the side surface of the stack which is in cuboidal form, in order, in the case of the displacement of the stack into the shape of a parallelogram, to align said stack into its cuboidal shape, or, when the stack is in cuboidal form, to align said stack in an exactly cuboidal manner or to align said stack against the side gauge or the back gauge of the cutting machine. In an alternative design of the alignment device, it is provided that the support surface and the alignment surface are arranged at an acute angle in relation to one another, and therefore said alignment device also has the function of preventing the stack of cut material, which stack is produced during cutting and therefore is displaced into its parallelogram shape, from tipping over. This stack, which is in the form of a parallelogram, is aligned by slightly tipping the alignment device about the edge between the support surface and the alignment surface, and therefore, as a result of the support surface being slightly pivoted about this edge, such that the alignment surface is positioned in a vertical manner.
In the case of the known cutting system, the cutting machine also has an electrical machine controller for functions of the cutting machine. Said functions are, for example, cutting indication by lowering the pressing bar until it is slightly above the stack of material which is to be cut, in order to obtain a reference line for the cutting line of the blade, when said blade penetrates the stack of material which is to be cut, on account of the front contour of the pressing bar, and further setting the pressing pressure of the pressing bar, furthermore controlling the movement of the backgauge, in particular the feed speed of said backgauge. Other functions relate, for example, to those of rotating the backgauge about a vertical axis or tilting the backgauge about a horizontal axis.
A cutting system with a cutting machine for cutting sheet-like, stacked material and with an alignment device, which can be manually manipulated, for manually laterally aligning the material against a flat surface of the alignment device, wherein the alignment device can be placed on a table of the cutting machine, is known, for example, from DE 31 01 911 A1.
EP 1 018 408 A1 describes a cutting system which has a cutting machine for cutting sheet-like, stacked material and an alignment device for laterally aligning the material against a flat surface of the alignment device. Although the alignment device can be manually manipulated in said document in order to position said alignment device in a specific position on the table, and to fix said alignment device there, the material is aligned by machine in the case of this alignment device.
The object of the invention is to develop a cutting system of the kind described in the introductory part such that it is significantly easier for an operator of the cutting machine to work with the cutting machine, in particular in respect of operability and ergonomic working.
In the case of a cutting system of the kind described in the introductory part, the object is achieved in that the alignment device has electrical components, and the electrical machine controller of the cutting machine can be actuated by means of the alignment device.
This cutting system therefore allows the operator to activate specific functions of the cutting machine by means of the alignment device, so that it is not necessary for the operator to activate said functions directly on the cutting machine. This is of particular advantage in this respect because specific functions of the cutting machine can be activated significantly better from outside. According to the cutting system according to the invention, this is performed by means of the alignment device which has the electrical components which are required for this purpose.
The electrical machine controller of the cutting machine can preferably be actuated in a wireless manner by means of the alignment device. Accordingly, the alignment device can be manipulated in any desired manner in order to align the sheet-like, stacked material on the table, without having to take into consideration cabling between the alignment device and the cutting machine. Actuation of the electrical machine controller of the cutting machine in a wireless manner is performed, in particular, by radio.
The cutting machine usually has operator control elements and indicators which are associated with the machine controller of the cutting machine. In respect of a preferred development of the cutting system according to the invention, it is provided that the alignment device has operator control elements and/or indicators which are associated with the machine controller of the cutting machine. Defined functions of the cutting machine can be activated by means of the operator control elements of the alignment device. Indicators of the alignment device can transmit information about the selected function of the cutting machine or, in general, basic functions or states of the cutting machine to the operator of the cutting system, specifically to the operator holding and therefore moving the alignment device.
It is considered to be particularly advantageous when the operator control elements and indicators of the cutting machine and/or alignment device are integrated into a touchscreen display. Accordingly, the alignment device in particular can be controlled by means of the touchscreen, and information can be displayed on the touchscreen, for example information relating to activated functions or, in principle, functions which can be selected by means of the alignment device.
It is considered to be particularly expedient when the cutting machine has a transmitter and receiver which are associated with the machine controller of said cutting machine, and the alignment device has a transmitter and receiver which are associated with the electrical components of said alignment device, wherein firstly the transmitter of the cutting machine and the receiver of the alignment device interact, and secondly the transmitter of the alignment device and the receiver of the cutting machine interact.
An indicator of the alignment device, in particular a display of the alignment device, is preferably connected to the receiver of the alignment device.
The alignment device can be provided with a large number of input components. For example, the alignment device therefore has a keypad, a touchscreen, a connection for a mobile data memory, and/or a scanning device. The scanning device is provided, for example, in order to read data, which, in conjunction with the cutting program of the cutting machine and therefore the manipulation of the material which is to be cut by the operator, is of particular importance, into the alignment device in the manner of a barcode scanner. The data which is read-in by means of the scanning device is found, for example, in a specific job card or is printed onto the topmost sheet of the stack of material which is to be cut, so that it is only necessary to move the alignment device over the stack in this region. The connection for the mobile data memory is provided, in particular, in order to read data, for example updated software for the alignment device or the cutting system, into the alignment device by means of the mobile data memory which is connected to the connection. The touchscreen serves for commands or signals to be easily input by the operator and, moreover, for displaying cutting system-, product- or processing sequence-related data. This data can also be input using the keypad.
It is therefore considered to be preferred when data which is input or read-in by means of the keypad, the touchscreen, the data memory and/or the scanning device can be displayed on the indicator of the alignment device and/or can be transmitted, in particular can be transmitted in a wireless manner, to the machine controller of the cutting machine.
The alignment device can, for example, also be provided with an access barrier, in particular an electronic access barrier. Activation of one, several or all of the electrical functions of the alignment device can be blocked by means of the access barrier. The access barrier can be a password-protected access barrier.
The alignment device is physically designed, in particular, in such a way that it has a first part with a lower flat surface, a second part which is arranged perpendicular to said first part and has a flat surface which is arranged perpendicular to the lower flat surface, and a third part which connects the two parts. The lower flat surface and/or the flat surface which is arranged perpendicular to the lower flat surface are/is, in particular, of rectangular design. These two flat surfaces preferably make contact in the region of an edge. The third part preferably has a grip recess for manually grasping the device. The two flat surfaces of the first and the second part are arranged, in particular, at a right angle in relation to one another.
An alignment device which is designed in this way can be grasped particularly well and easily manipulated by the operator, that is to say in particular lifted, positioned on the table surface and moved on said table surface in order to align the stacked, sheet-like material.
It is considered to be particularly advantageous when operator control elements of the alignment device are arranged in the region of the third part. The operator control elements are therefore arranged in a region of the alignment device in which said alignment device is grasped by the hand of the operator. The operator who has grasped the alignment device can at the same time operate the operator control elements with one or more fingers of the gripping hand, and therefore actuate or select functions of the cutting machine.
It is considered to be particularly advantageous when a backgauge of the cutting machine for feeding the material, which is to be cut, in the direction of the cutting plane of the cutting machine can be actuated by means of one or more operating elements of the alignment device. This actuation process is performed, in particular, for the purpose of moving the back gauge perpendicular to the cutting plane, in order to therefore move the material, which is to be cut, into a position beneath the cutting blade, further for rotating the backgauge about a vertical axis, in order to thereby compensate for any existing inaccuracies, in particular in relation to the cuboidal design of the material which is to be cut, and to ensure that the material is separated exactly in the region of a cutting line which is prespecified by cutting marks, further to be able to tilt the backgauge about a horizontal axis, in order to in this way be able to compensate for irregularities in the stack of material, which is to be cut, over the height of said stack, so that cutting can be performed in the exact cutting plane once again.
Since the operator control elements for these functions are located on the alignment device, the operator can, while acting, for example, on the front side surface of the stack of material which is to be cut in order to push said stack back against the backgauge, actuate the backgauge by adjusting the backgauge about its vertical axis. The operator accordingly does not have to call up the corresponding function, without visual inspection of the stack which is to be cut, on the cutting machine. This is significantly more ergonomic for the operator and, moreover, also more suitable for the processing sequence in respect of cutting the material which is to be cut.
This correspondingly applies for the operating state of the cutting machine according to which the pressing bar can be moved by actuation into a cutting indication position and/or the pressing pressure of the pressing bar can be set. The operator can likewise effect this by operating one or more operator control elements on the alignment device. Therefore, it is provided that the pressing bar of the cutting machine, which pressing bar serves to clamp the material which is to be cut between said pressing bar and the table, can be moved by actuation into a cutting indication position and/or can be set in respect of its pressing pressure by means of one or more operator control elements of the alignment device.
The alignment device can have, for all intents and purposes, further electrical components which are independent of the cutting machine. For example, measuring means can be integrated into the alignment device. These measuring means are preferably provided in order to measure a movement alignment device, which is supported on the table of the cutting machine, relative to the table. If the alignment device is supported on the table and, in the process, bears against a cuboidal stack of sheet material, and this stack bears against the backgauge on the opposite side, the measuring means of the alignment device can be used to check whether the measured feed path of the backgauge, which feed path is usually displayed on an indicator of the cutting machine, coincides exactly with the movement path of the alignment device which is measured by means of the alignment device. The measuring means of the alignment device could also be designed such that it serves to ascertain a horizontal distance, in particular a variable horizontal distance, of the alignment device, which is supported on the table of the cutting machine, from a region of the cutting machine. Accordingly, the distance of the alignment device, for example, from the backgauge or a side gauge can be measured by this measuring means. The measuring means may well also be measuring means for ascertaining forces, for example force-absorbing means for recording a force which is caused by rotation or tilting of the backgauge. In this case, the alignment device bears, for example, against a stack, and the stack bears against the backgauge on that side which is averted from the alignment device, wherein, when the function of rotation or tilting of the backgauge is operated by the operator, the measuring means of the alignment device records the force which is exerted on the stack by the rotation or tilting of the backgauge in respect of the change in force.
Further features of the invention are presented in the description of the following drawing figures, the detailed description of embodiments of the invention, and in the appended claims.
The cutting system according to the invention is illustrated in the accompanying drawing figures on the basis of several preferred embodiments, without being restricted to said embodiments.
The cutting machine 1, which is shown in
Beneath the cutting blade 6 and the pressing bar 7 which are located in raised positions, an opening 14 is formed in the gantry frame between said cutting blade and pressing bar and the table surface 5. The maximum dimensions of the material, which is to be cut, in respect of width and height is limited by said opening 14. Arrangements 15 which, given the same starting position, are arranged symmetrically to a central plane 16 which is arranged perpendicular to the cutting plane, therefore perpendicular to the drawing sheet, are located to the side of the region of the table 4 which faces the operator, that is to say to the side of the opening 14. The respective arrangement 15 is formed substantially by a light barrier housing 17, light barriers 18 which are accommodated by said light barrier housing, and a cover element 19. The light barriers 18 of the two arrangements 15 serve to guard the space in front of the cutting blade, and the respective cover element 19 can be pivoted from the position which is illustrated in the drawing figures to an end position in respect of the associated light barrier housing 17 in which the light beams or light signals from the light barriers 18 are interrupted. This is important particularly for the arrangement 15 which is illustrated on the right-hand side if, after the cover element 19 is pivoted into the light beams from the light barriers, the flap 8 of the gantry crane 3 is opened and servicing work can be performed on the cutting machine 1, in particular on the drive of the cutting blade 6.
An electrical machine controller 20 for the functions of the guillotine cutting machine 1 is arranged behind a cover in the stand 2 of the guillotine cutting machine 1. Said machine controller 20 is shown by a region which is illustrated using dashed lines.
Both the operator control and information display 11, and also, in addition to this, an operator control unit 21 which has, in particular, an on/off switch 22 for switching on and switching off the guillotine cutting machine 1, is arranged on that side of the gantry frame 3 which faces the operator. The table 4 has, on its side which faces the operator, in the center of the table 4, a hand wheel 23 which allows the backgauge 9 to be slowly moved forward or backward by rotation by means of a rotary potentiometer, which interacts with the electrical machine controller 20, when the material which is to be cut is intended to be positioned exactly with respect to the cutting plane of the cutting blade 6 manually by means of the backgauge 9. Furthermore, the guillotine cutting machine 1 has a centrally arranged foot pedal 24 in the region of the front side of the stand 2 in the region of the lower end of said stand. The operator of the cutting machine 1 can move the pressing bar 7 into a cutting indication position by operating said foot pedal 24, the pressing bar being positioned at a short distance above the stack, which is to be cut, in the cutting indication position and therefore it being possible to align cutting markings on the topmost sheet of the stack with respect to a cutting indication line of the pressing bar 7 exactly by means of the operator manipulating the stack. The stack is generally manipulated in this way by the operator grasping the stack with both hands or acting on the sides of the stack by means of one or two alignment devices.
A first exemplary embodiment of the alignment device 26 is shown in
The operator control elements 38, 39 and 40 interact electrically with further electrical components of the alignment device 26, specifically an electrical controller which interacts with the electrical machine controller 20 of the cutting machine 1. Said electrical controller, which is illustrated using dashed lines and denoted by reference numeral 41 in
The cutting machine 1 has a transmitter and receiver which are associated with the machine controller of said cutting machine, and the alignment device 26 has a transmitter and receiver which are associated with the electrical components of said alignment device. Firstly, the transmitter of the cutting machine 1 and the receiver of the alignment device 26 interact, and secondly the transmitter of the alignment device 26 and the receiver of the cutting machine 1 interact. The data which is received by the receiver of the alignment device 26 can be displayed on a display of the alignment device 26. Data or commands can be input or read into the operator control unit 21 by means of a keypad, a touchscreen, a mobile data memory or a scanner, and are transmitted to the receiver of the cutting machine 1 by means of the transmitter of the alignment device 26. In principle, it would also be entirely possible to process said data internally in the alignment device 26 and, in particular, to display said data or processed data on the display of the alignment device 26. This is the case particularly when the alignment device 26 is used independently of the cutting machine 1.
In principle, the alignment device 26 can be provided with an access barrier, in particular an electronic access barrier, wherein activation of one, several or all of the electrical functions of the alignment device 26 can be blocked by means of the access barrier.
The manner of operation of the alignment device 26 according to the exemplary embodiment of
The operator can use said alignment device 26 to influence the movement of the backgauge 9 when manipulating the alignment device 26.
If, in contrast to the illustration according to
Since the operator does not have to hold the cutting machine 1 in this portion of the method, he can, for all intents and purposes, as illustrated in respect of
The dotted-and-dashed line in
In
Two operator control elements 38 and 39 for advancing and returning the backgauge 9 are arranged in the grip part, and furthermore an actuating wheel 50 is arranged between these two operator control elements 38, 39, wherein said actuating wheel is connected to electrical components of the electrical controller 41 in such a way that a movement speed of the backgauge 9 can be varied, taking into account the operation, by the operator control elements 38 and 39, by virtue of large or smaller rotation angles of the actuating wheel 50.
The third exemplary embodiment according to
Furthermore, said alignment device 26 has, on the other side of the grip part 33, on the bottom of the plate 29, measuring means 52 for measuring a movement path of the alignment device 26, which is supported on the table 4, relative to the table 4. These measuring means can have a wheel which runs on the table 4 and of which the rotary movement is a reference for the distance covered by means of the alignment device 26. Furthermore, the alignment device 26 has, in the region of the plate 29, on that side of said plate which is averted from the touchscreen 51, a measuring means 53 for ascertaining a force which acts on said measuring means. When the alignment device 26 is placed against the stack 28 by way of the plate 31, said stack acts on the measuring means 53 which project somewhat beyond the surface 32, and therefore said measuring means can absorb the force with which the stack presses against the measuring means 53.
The described cutting system 25 permits an extremely wide variety of modifications, in particular in respect of the alignment device 26 and actuation of the cutting machine 1 by means of the alignment device 26 or actuation of the alignment device 26 by means of the cutting machine 1.
By way of example, the alignment device 26 can also have operator control elements which effect the function of the foot pedal 24 for executing the cutting indication by lowering the pressing bar 7 into a position slightly above the stack 28 which is to be cut. It is therefore not necessary for the operator to operate the foot pedal 24. It is therefore possible to effect said function by operating one or more operator control elements of the alignment device 26, without looking away from the region of interest of the stack 28. The function of the changing pressing pressure of the pressing bar 7 can also be integrated into the alignment device 26.
Number | Date | Country | Kind |
---|---|---|---|
12166048 | Apr 2012 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2013/001162 | 4/19/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2013/159885 | 10/31/2013 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5251142 | Cramer | Oct 1993 | A |
6327949 | Abernathy | Dec 2001 | B1 |
6601490 | Gross | Aug 2003 | B1 |
7401416 | Brooks | Jul 2008 | B2 |
7574949 | Hadaway | Aug 2009 | B2 |
8453549 | Hoshor | Jun 2013 | B2 |
9808949 | Hori | Nov 2017 | B2 |
20010000856 | O'Banion | May 2001 | A1 |
20020000145 | Gottschalk | Jan 2002 | A1 |
20020148335 | Gross | Oct 2002 | A1 |
20060102682 | Etter | May 2006 | A1 |
20080110309 | Chang | May 2008 | A1 |
20090288537 | Hirayama | Nov 2009 | A1 |
Number | Date | Country |
---|---|---|
3101911 | Sep 1982 | DE |
0829332 | Mar 1998 | EP |
0972618 | Jan 2000 | EP |
1018408 | Jul 2000 | EP |
Entry |
---|
WIPO International Bureau, International Preliminary Report on Patentability for PCT/EP2013/001162 (English Translation), Oct. 28, 2014, 6 pgs., Geneva, Switzerland. |
Number | Date | Country | |
---|---|---|---|
20150122098 A1 | May 2015 | US |