BACKGROUND
With an increasing dependence on e-commerce, families and individuals are receiving an increasing amount of packaging (e.g., cardboard and other packaging), disposal of which may be difficult and time consuming.
Conventional cutting systems (e.g., saws, razor knives, etc.) generally relate to construction type tools, hand tools, and hobby-related devices. Such conventional devices all have certain disadvantages when employed to reduce the size of materials formed from sheets, such as, for example, cardboard boxes. Accordingly, there exists a need for improved cutting systems.
SUMMARY
The invention relates to a cutting system including at least one movable blade configured to cut materials during operation. In some embodiments, a cutting system including a movable blade operably coupled to a motor is disclosed, wherein the cutting system comprises a diverting feature. In some embodiments, a diverting element may be sized and configured to divert a material cut by the movable blade away from an upper surface of a table element. In some embodiments, a diverting feature may be oriented at an angle relative to a table element of the cutting system. In some embodiments, a diverter proximity relative to the movable blade is selected to facilitate diversion of a material during cutting. In at least one embodiment, the movable blade may be a circular blade or a reciprocating blade with a thickness of less than 3/32 of an inch. A cutting system according to the present invention may be coupled to a container, for example, a residential trash container or a residential recycling container.
The invention also relates to a cutting system including at least one movable blade configured to cut materials, but with limited adjustment. In some embodiments, the thickness and width of a material to be cut may be fixed. Put another way, in some embodiments, a cutting system with a movable blade may have thickness and/or width limits which are not capable of adjustment. For example, a cutting system with a movable blade may include a blade guard, wherein the blade guard is fixed and/or a fence element, wherein the fence element is fixed.
Optionally, a cutting system according to the present invention may be coupled to a container, for example, a residential trash container or a residential recycling container.
Features from any of the disclosed embodiments may be used in combination with one another, without limitation. In addition, other features and advantages of the present disclosure will become apparent to those of ordinary skill in the art through consideration of the following detailed description and the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows a perspective view of a cutting system;
FIG. 2A shows a partial perspective view of the cutting system shown in FIG. 1;
FIG. 2B shows a partial perspective view of a cutting system including a reciprocating blade;
FIG. 3A shows a partial exploded perspective view of the cutting system shown in FIG. 2;
FIG. 3B shows a partial perspective view of the cutting system shown in FIG. 3A;
FIG. 3C shows a partial perspective view of the cutting system shown in FIG. 3B;
FIG. 3D shows a partial perspective view of a cutting system including a battery;
FIG. 4 shows a partial perspective view of a cutting system during use;
FIG. 5 shows a partial perspective view of the cutting system shown in FIG. 4 during use;
FIG. 6A shows an enlarged partial perspective view of one embodiment of a cutting system;
FIG. 6B shows an enlarged partial perspective view of one embodiment of a cutting system including a reciprocating blade;
FIG. 7A shows an enlarged partial perspective view of one embodiment of a diverting feature;
FIG. 7B shows an enlarged partial perspective view of another embodiment of a diverting feature;
FIG. 8A shows a partial perspective view of a cutting system including an embodiment of a diverting feature and a guide feature;
FIG. 8B shows a partial perspective view of a cutting system including another embodiment of a diverting feature and a guide feature;
FIG. 8C shows a partial perspective view of an embodiment of a cutting system including a shredding device;
FIG. 9 shows a perspective view of one embodiment of a cutting system including coupling features;
FIG. 10 shows a perspective view of one embodiment of a cutting system including coupling features and movable clamps;
FIG. 11 shows a perspective view of another embodiment of a cutting system including coupling features and movable clamps;
FIG. 12 shows a perspective view of yet another embodiment of a cutting system including coupling features;
FIG. 13 shows a perspective view of the cutting system shown in FIG. 12 coupled to a container;
FIG. 14A shows a perspective view of one embodiment of a cutting system including support features;
FIG. 14B shows a perspective view of the cutting system shown in FIG. 14A assembled with a support bar; and
FIG. 15 shows a perspective view of the cutting system and support bar shown in FIG. 14B coupled to a container.
FIG. 16 shows a perspective view an embodiment of a conventional cutting system including a conventional movable blade;
FIG. 17A shows a side view of one embodiment of a movable blade including a diverting feature;
FIG. 17B shows a perspective view of the movable blade shown in FIG. 17A;
FIG. 18A shows a side view of one embodiment of a movable blade including a diverting feature;
FIG. 18B shows a perspective view of the movable blade shown in FIG. 18A;
FIG. 18C shows a side view of one embodiment of a conventional movable blade;
FIG. 18D shows a perspective view of one embodiment of a blade diverting feature;
FIGS. 18E and 18F show side views, respectively, of the blade diverting feature shown in FIG. 18D assembled with the conventional movable blade shown in FIG. 18C;
FIGS. 19 and 20 show perspective views, respectively, of different embodiments of cutting systems according to the present invention;
FIG. 21 shows a side view of one embodiment of a cutting system coupled to a container;
FIG. 22 shows a perspective view of one embodiment of a coupling feature;
FIG. 23 shows a perspective view of one embodiment of a cutting system coupled to a container; and
FIG. 24 shows a perspective view of one embodiment of a cutting system coupled to a container.
DETAILED DESCRIPTION
FIG. 1 shows a perspective view of one embodiment of cutting system 10 configured to cut a portion from a larger sheet of such material. As shown in FIG. 1, in one embodiment, cutting system 10 may include blade guard 12, enclosure 16, side cover 18, and table element 14. Blade guard 12 may comprise top guard 11 and front guard 13. Fence element 24 may be fixed (i.e., not adjustable) and may function to limit the width (e.g., maximum width) of a material to be cut, for example, when a sheet of material is placed upon table element 14 (along the edge positioned away from electrical switch 20 and electrical cord 22) against fence element 24 and moved toward exit opening 35. Front guard 13 may be fixed (i.e., not adjustable) and may limit the maximum thickness (labeled “t”) of a material to be cut because it is positioned at a selected distance from the top surface of table element 14, as will be discussed in greater detail herein. Optionally, a so-called “stock guide” or “hold down” device may be attached, for example to guard 13 and configured to hold a material to be cut against table element 14 and/or fence element 24. Such a stock guide may be commercially available from JessEm Tool Company in Ontario, Canada. Furthermore, any so-called “hold down” device as known in the art may be sized and configured to force a material to be cut against table element 14 and/or fence element 24. For example, any device disclosed in U.S. Pat. No. 4,976,298 (the disclosure of which is incorporated herein, in its entirety, by this reference) may be incorporated in a cutting system 10. In one embodiment, table element 14, side cover 18, enclosure 16, and/or blade guard 12 may comprise a sheet of material (e.g., a metal or metal alloy, such as stainless steel, carbon steel, aluminum, or any suitable metal alloy; a polymer, such as plastic, or any other suitable material, without limitation). In further detail, table element 14, side cover 18, enclosure 16, and/or blade guard 12 may be separately formed and joined together or may be formed, where possible, from a common sheet of material, without limitation. Metal treatments, surface hardening, anodizing (of any color, such as, for example, green, red, yellow, blue, clear, gold, etc.) black oxide coatings, or any other surface treatments may be included in or performed on the materials comprising cutting system 10.
FIG. 2A shows a partial perspective view of an embodiment of the cutting system 10 shown in FIG. 1, where blade guard 12 is not shown. As shown in FIG. 2A, movable blade 32, which is shown as a circular saw blade, may be positioned in opening 33 and may be attached to a motor (not shown). In one embodiment, movable blade 32 may be attached to such motor by attaching a suitable saw blade motor arbor (e.g., a ½ motor arbor, ⅝-inch motor arbor, etc.) to the shaft of the motor. Certain saw blade motor arbors may be commercially available from, for example, Grizzly Industrial, which is headquartered in Bellingham, Wash. Further, diverting feature 30 may be sized, positioned, and/or configured to guide the portion cut from a sheet of material downward toward exit opening 35. FIG. 2B shows a partial perspective view of another embodiment of the cutting system 10, where blade guard 12 is not shown. As shown in FIG. 2B, movable blade 32, which is shown as a reciprocating saw blade, may be positioned in opening 33 and may be attached to a motor (not shown). In one embodiment, movable blade 32 may be attached to such motor by way of a suitable reciprocating assembly (e.g., motor, gear drive, crosshead, etc.). Further, diverting feature 30 may be sized, positioned, and/or configured to guide the portion cut from a sheet of material downward toward exit opening 35.
Although many of the embodiments described herein illustrate movable blade 32 as a circular saw blade, this invention is not so limited. Rather, any movable blade described herein may comprise a reciprocating blade, a rotating blade, or a blade that moves in more than one degree of freedom (e.g., more than one direction, one direction and rotation, etc.), without limitation. In some embodiments, movable blade 32 may comprise a “band saw” blade, where motor is configured to move the band saw blade. In other embodiments, the movable blade and motor may be configured as a “jigsaw”, “scroll saw”, “rotary saw”, or any other configuration, without limitation. Such a movable blade and motor configuration may be operably coupled to a table element, diverting feature, and/or any other component, device, or aspect described herein, without limitation.
FIG. 3A shows a partial exploded perspective view of the cutting system 10 shown in FIG. 2A. As shown in FIG. 3A, side cover 18 may comprise three sides or walls. In some embodiments, side cover 18 may be configured to be attached and detached from enclosure 16 and/or table element 14. For example, side cover 18 and enclosure 16/table element 14 may be attached to one another via at least one fastening element (not shown). In one embodiment, one fastening element, two fastening elements, three fastening elements, or more than three fastening elements may be positioned at or near the adjacent portions of side cover 18 and the enclosure 16 and/or table element 14. In one example, holes may be formed through side cover 18 and enclosure 16 and/or table element 14, where a fastening element is positioned in each hole. A fastening element may comprise a pin, a threaded fastener (e.g., a sheet metal screw, a bolt, a machine screw, etc.), a rivet, or any other suitable fastening element. Such fastening element may comprise a polymer (e.g., a plastic), a metal, or any other material. In one embodiment, fastening element may comprise aluminum, carbon steel, stainless steel, any metal, or metal alloy. In yet further embodiments, side cover 18, enclosure 16, and/or table element 14 may include complementary features (e.g., tabs and slots) which fit into/onto one another and allow side cover 18 to be attached and detached from enclosure 16 and/or table element 14. Removing side cover 18 may facilitate changing movable blade 32 or removing cut material that does not pass from exit opening 35 during operation of cutting system 10. Further, gap distance G, measured between movable blade 32 and the side surface of diverting feature 30, as shown in FIG. 3A may be selected such that movable blade 32 may be removed and/or replaced. For example, gap distance G may be at least about 0.5 inches, between 0.5 inches and 1 inch, between 1 inch and 2 inches, or greater than 2 inches.
Movable blade 32 may comprise a circular blade. For example, movable blade 32 may comprise a circular saw blade of the type used for circular saws and/or table saws. Certain circular saw blades may be commercially available from home improvement stores and/or hardware/tool stores. In some embodiments, movable blade 32 may comprise scalloped, smooth, knife saw type, perforating, or any other type of circular blade effective for cutting a desired material. Some circular blades specially designed for cutting cardboard (and blades designed for cutting other materials) may be available from Baucor Tools Inc. located in Irvine, Calif. Optionally movable blade 32 may comprise any number of teeth, may include tungsten carbide teeth, and may be any suitable diameter. For example, if movable blade comprises a round blade, diameter of movable blade 32 may be about 3 to about 5 inches, about 5 inches to about 7 inches, between about 7 inches and about 9 inches, or greater than about 9 inches. In some embodiments, the kerf or width of movable blade 32 may be relatively small. Accordingly, in some examples, a width of movable blade 32 (e.g., including teeth, if any) may be between 1/32 inches and 1/16 inches or may be less than 1/16 inches. In an embodiment, movable blade 32 may comprise a so-called “thin kerf” blade or “micro-kerf” blade. For example, movable blade 32 may comprise a saw blade with carbide teeth that have a kerf of about 3/32 inches or less. Such a configuration may allow for more efficient cutting and/or less generation of dust/cuttings during operation of cutting system 10.
In other embodiments (e.g., as shown in FIG. 2B), movable blade 32 may comprise a reciprocating movable blade. Certain reciprocating saw blades may be commercially available from home improvement stores and/or hardware/tool stores. Optionally movable blade 32 may comprise a reciprocating movable blade with any number of teeth, may include tungsten carbide teeth, and may be any size. For example, if movable blade comprises a reciprocating saw blade, a length of movable blade 32 may be about 1 to about 2 inches, about 2 inches to about 4 inches, between about 4 inches and about 6 inches, or greater than about 6 inches. In some embodiments, the kerf or width of movable blade 32 may be relatively small. Accordingly, in some examples, a width of movable blade 32 (e.g., including teeth, if any) may be between 1/32 inches and 1/16 inches or may be less than 1/16 inches. In an embodiment, movable blade 32 may comprise a so-called “thin kerf” reciprocating blade or “micro-kerf” reciprocating blade. For example, movable blade 32 may comprise a reciprocating blade that has a kerf of about 3/32 inches or less. Such a configuration may allow for more efficient cutting and/or less generation of dust/cuttings during operation of cutting system 10.
FIG. 3B shows a partial perspective view of one embodiment of a cutting system 10, where one side of enclosure 16 is omitted. As shown in FIG. 3B, in one embodiment, electrical cord may pass through side 15 of enclosure 16 and may be operably coupled to electrical switch 20 and motor 60, where motor 16 is attached to side 19 of enclosure 16. Wiring 25 may extend between electrical switch 20, motor 60, and/or electrical cord 22 to create a circuit in which electrical switch 20 may be operated to turn motor 60 on or off. Electrical connections between wiring 25, electrical switch 20 and motor 60 may be accomplished by any suitable configuration, such as, for example, soldering, wire nuts, crimp connectors, clamp connectors, or as otherwise known in the art.
FIG. 3C shows a partial perspective view of an embodiment of the cutting system 10 shown in FIG. 3B, where side 15, electrical switch 20, electrical cord 22, and wiring 25 are not shown. In one embodiment, motor 60 may be affixed to side 19 of enclosure 16, table element 14, and/or bottom 17 of enclosure 16. In one embodiment, motor 60 may be affixed to side 19 by one or more fastening element (not shown). In one embodiment, a plurality of fastening elements may extend through side 19 of enclosure 16 (e.g., each fastening element positioned in an associated through hole) and may be attached to motor 60. As described herein, a fastening element may comprise a pin, a threaded fastener (e.g., a sheet metal screw, a bolt, a machine screw, etc.), a rivet, or any other suitable fastening element. Such fastening element may comprise a polymer (e.g., a plastic), a metal, or any other material. In one embodiment, a fastening element may comprise any metal (e.g., aluminum, carbon steel, stainless steel, or any metal alloy). Accordingly, in one embodiment, motor 60 may comprise a so-called “C-face” or “C-faced” (e.g., NEMA C-face) mounting configuration. However, in other embodiments, the motor 60 may be affixed to one or more of the other sides of enclosure 16, to table element 14, to both the enclosure 16 and the table element 14, or as otherwise suitable/desired, without limitation.
Motor 60 may comprise any suitable electric motor. In one embodiment, motor 60 may comprise a motor configured to operate on alternating current (e.g., 110 volts AC to 120 volts AC. In another embodiment, motor 60 may be configured to operate on direct current (e.g., 24 volts DC to 30 volts DC, 30 volts DC to 40 volts DC, 40 volts DC to 90 volts DC, or greater than 90 volts DC). Motor 60 may have a selected power output and revolutions per minute (RPM). For example, motor 60 may have a power output of less than 1 horsepower or greater than one horsepower. In one embodiment, motor 60 may have a power output between about ⅛ horsepower and about ½ horsepower, between about 1/16 horsepower and about ¼ horsepower, or less than about ⅓ horsepower. Motor 60 may have a nominal RPM of more than 500 RPM, between about 500 RPM and about 1000 RPM, more than 1000 RPM, between about 1,000 RPM and about 2,000 RPM, more than about 2,000 RPM, between about 2,000 RPM and about 3,000 RPM, more than 3,000 RPM, between about 3,000 RPM to about 5,000 RPM, or between 5,000 RPM and 10,000 RPM. If motor is configured to move a reciprocating saw blade, such motor may cause the reciprocating saw blade to move at a rate of at least 500 strokes per minute (SPM). For example, a motor may cause a reciprocating saw blade to move at a rate of between about 500 SPM and about 1000 SPM, more than 1000 SPM, between about 1,000 SPM and about 2,000 SPM, more than about 2,000 SPM, between about 2,000 SPM and about 3,000 SPM, more than 3,000 SPM, between about 3,000 SPM to about 5,000 SPM.
Optionally, in some embodiments, a battery may be included by cutting system 10 (e.g., in addition to electrical cord 22 or instead of electrical cord 22). FIG. 3D shows a partial perspective view of cutting system 10, including a battery 61 (instead of an electrical cord). As described previously herein, cutting system 10, as shown in FIG. 3D, includes table element 14, enclosure 16, side cover 18, and blade guard 12. Battery 61 may be positioned into battery enclosure 63, wherein battery enclosure 63 is electrically connected to electrical switch 20 (e.g., by wires or other electrical connectors). As shown in FIG. 3D, battery enclosure 63 may be positioned at least partially within enclosure 16. In some embodiments, battery enclosure 63 may be attached to enclosure 16. Accordingly, in a manner similar to cordless hand tools, battery 61 may be positioned at least partially into battery enclosure 63 such that cutting system 10 may be operated. As shown in FIG. 3D, battery 61 is not fully seated within battery enclosure 63. However, when battery 61 is fully seated into battery enclosure 63, such position enables electrical connection therebetween (and with electrical switch 20 as well as motor (not shown)). When battery 61 no longer has enough electrical energy to properly operate cutting system 10 (e.g., sufficient to operate a movable blade), such battery 61 may be removed and recharged. Alternatively, such battery 61 may be removed and replaced by another, fully charged battery (not shown). Battery 61 may be configured to deliver direct current to a motor (not shown). For example, battery 61 may be capable to supply 24 volts DC to 30 volts DC, 30 volts DC to 40 volts DC, 40 volts DC to 90 volts DC, or greater than 90 volts DC to a motor included by cutting system 10. Such a configuration may provide convenient operation of cutting system 10.
In some embodiments, table element 14 may be attached to enclosure 16. For example, table element 14 and enclosure 16 may be attached to one another via at least one fastening element (not shown). For example, one fastening element, two fastening elements, three fastening elements, or more than three fastening elements may be positioned at or near adjacent portions of enclosure 16 and table element 14. In one example, holes may be formed through table element 14 and enclosure 16, where a fastening element is positioned in each hole. A fastening element may comprise a pin, a threaded fastener (e.g., a sheet metal screw, a bolt, a machine screw, etc.), a rivet, or any other suitable fastener. Such fastening element may comprise a polymer (e.g., a plastic), a metal, or any other material. In one embodiment, a fastening element may comprise aluminum, carbon steel, stainless steel, any metal, or metal alloy. In yet further embodiments, enclosure 16 and/table element 14 may include complementary features (e.g., tabs and slots) which fit into/onto one another and facilitate attachment of enclosure 16 and table element 14.
FIGS. 4 and 5 show respective partial views of an embodiment of cutting system 10 during operation. As shown in FIGS. 4 and 5, as material 100 is moved over table element 14 in a direction Y, movable blade 32 (shown as a rotatable blade) cuts the material 100. The strip portion 101 (FIG. 5) of material 100 cut by movable blade 32 may be diverted and/or guided by diverting feature 30 as it moves toward exit opening 35. As shown in FIG. 5, width “W” of strip portion 101 may be generally the distance between fence element 24 and movable blade 32. Material 100 may be moved over table element 14 until movable blade 32 completely separates strip portion 101 from material 100. The process depicted and explained herein with respect to creating a strip portion of a material to be cut may be repeated as desired by a user, subject to safety considerations. In one particular example, material may comprise cardboard, such as a cardboard box, which may be repeatedly cut into strips. Further, such strips may be more compact than the space occupied by the original box shape of the cardboard. In addition, strips of cardboard may be relatively easy to store and empty from residential recycling containers or trash containers.
FIG. 6A shows a partial perspective view of an embodiment of cutting system 10, depicting certain spatial relationships between movable blade 32, diverting feature 30, and table element 14. For example, as shown in FIG. 6A, movable blade 32, switch (not shown), and motor (not shown) may be configured to rotate in a selected direction R (clockwise or counterclockwise). In some embodiments, movable blade 32, switch (not shown), and motor (not shown) may be configured to cause blade rotation in one of two directions (clockwise and counterclockwise). Further, movable blade 32 may be positioned such that the apex of movable blade 32 extends to a height H above the upper surface of table element 14. Height H may be about equal to thickness t (FIG. 1) or may be greater than thickness t. Reference line Cr represents the position of the axis of rotation of movable blade 32, as viewed from a top view (i.e., perpendicular to the top surface of table element 14). Reference line Sr represents the position that the upper surface of diverting feature 30 crosses the upper surface of table element 14, when viewed from a side view (i.e., perpendicular to the fence element surface visible in FIG. 6A). Reference line Br represents the position that the blade diameter crosses the upper surface of table element 14 and at which the blade first encounters a material to be cut (as shown in FIGS. 4 and 5), when viewed from a side view (i.e., perpendicular to the fence element surface visible in FIG. 6A). As shown in FIG. 6A, the diverting feature 30 may be sized, positioned, and/or configured to contact a material being cut by blade within diverter proximity x (diverter proximity x is measured in the Y direction, as shown in FIGS. 4 and 5) of being cut by movable blade 32. In some embodiments, diverter proximity “x” may smaller than the radius of the movable blade 32. For example, diverter proximity x may be less than about 4 inches, less than about 3 inches, less than about 2 inches, less than about 1 inch, between 0.5 inches and 1 inch, or between 0 inches and about 1 inch. Selecting the diverter proximity according to the material to be cut (e.g., its flexibility), may cause diversion of a portion of a material cut by blade 32 to be suitably deflected toward exit opening 35 during operation of cutting system 10. As shown in FIG. 6A, the diverting feature 30 may be sized, positioned, and/or configured to contact a material being cut by blade at distance d before such material reaches Sr (distance d is measured in the Y direction, as shown in FIGS. 4 and 5). In some embodiments, distance d may greater than 0 inches. For example, diverter proximity x may be greater than about 0.25 inches, greater than about 0.5 inches, greater than about 1 inch, greater than about 2 inches, between 1.5 inches and 3 inches, or between 2 inches and 4 inches. More generally, diverting feature 30 may be sized, positioned, and/or configured to contact a material to be cut at a location effective to divert such material (e.g., downward in relation to upper surface of table element 14).
Further, as shown in FIG. 6A, angle α is the angle formed between the lower surface of diverting feature 30 and the upper surface of table element 14. In some embodiments, angle α may be between about 10 degrees and about 80 degrees. For example, angle α may be between about 20 degrees and about 60 degrees, between about 15 degrees and about 45 degrees, between about 20 degrees to about 40 degrees, or less than about 60 degrees. More generally, a magnitude of angle α may be selected such that it is effective to divert a material being cut (e.g., as described with reference to FIGS. 4 and 5). In some embodiments, angle α may be adjustable, as described in further detail herein.
FIG. 6B shows a partial perspective view of an embodiment of cutting system 10, depicting certain spatial relationships between movable blade 32, which is shown as a reciprocating blade, diverting feature 30, and table element 14. Further, movable blade 32 may be positioned such that the apex of movable blade 32 (during reciprocation) extends to a height H above the upper surface of table element 14. Height H may be about equal to thickness t (FIG. 1) or may be greater than thickness t. Reference line Sr represents the position that the upper surface of diverting feature 30 crosses the upper surface of table element 14, when viewed from a side view (i.e., perpendicular to the fence element 24 surface visible in FIG. 6B). Reference line Br represents the position that the blade 32 crosses the upper surface of table element 14 and at which the blade first encounters a material to be cut (as referenced in FIGS. 4 and 5), when viewed from a side view (i.e., perpendicular to the fence element surface visible in FIG. 6B). As shown in FIG. 6B, the diverting feature 30 may be sized, positioned, and/or configured to contact a material being cut by blade within diverter proximity x (diverter proximity x is measured in the Y direction, as shown in FIGS. 4 and 5) of being cut by movable blade 32. In some embodiments, diverter proximity x may smaller than the radius of the movable blade 32. For example, diverter proximity x may be less than about 4 inches, less than about 3 inches, less than about 2 inches, less than about 1 inch, between 0.5 inches and 1 inch, or between 0 inches and about 1 inch. Selecting diverter proximity x may cause diversion of a portion of a material cut by blade 32 to be suitably deflected toward exit opening 35 during operation of cutting system 10.
FIG. 7A shows a partial perspective view of a cutting system depicting an embodiment of diverting feature 30. As shown in FIG. 7A, diverting feature 30 may comprise slant portions 41 and 43 as well as connecting tab 31. In one embodiment, table element 14 may comprise a sheet of material (e.g., a metal or metal alloy, such as stainless steel, carbon steel, aluminum, or any suitable metal alloy; a polymer, such as plastic, or any other suitable material, without limitation) that may be cut and bent to form fence element 24 and diverting feature 30. For example, opening 33 may be formed by cutting around diverting feature 30 from a flat sheet of material (e.g., a metal or metal alloy, such as stainless steel, carbon steel, aluminum, or any suitable metal alloy) and then bending slant portion 41 upward and bending slant portion 43 downward. In such an embodiment, slant portion 41 may be oriented at a selected angle relative to the upper surface of table element 14 and slant portion 43 may be oriented at another selected angle (e.g., substantially equal to the selected angle of slant 41 relative to the upper surface of table element 14 or at a different angle of slant 41 relative to the upper surface of table element 14). It may be also noted that top guard 11 and front guard 13 (shown in FIG. 1) may also be formed from the same sheet of material as forms table element 14. Such a configuration may provide a relatively efficient use of materials and/or process for manufacture. FIG. 7B shows a partial perspective view of a cutting system depicting another embodiment of diverting feature 30. As shown in FIG. 7B, diverting feature 30 may comprise a generally planar rectangular shape and may also include mounting pad 37. Mounting pad 37 may have a through hole aligned with a through hole formed in fence element 24. A bolt (not shown) may be positioned through the holes in mounting pad 37 and fence element 24 and wingnut 39 may be threaded thereon to compress mounting pad 39 against the surface of fence element 24. Such a configuration may allow diverting feature 30 to be oriented (e.g., angle α, as shown in FIG. 6) as desired by a user of a cutting system. Further, such a configuration may allow for diverting features having different designs to be used on a single cutting system. In other embodiments, a plurality of holes along fence element 24 may allow for diverting feature 30 to be positioned at different locations (e.g., each location at a different diverter proximity x). In yet further embodiments, instead of a plurality of holes, a slot may be formed in fence element 24, which would allow for loosening of a bolt and wingnut such that diverter proximity x (FIGS. 6A and 6B) may be adjusted. The embodiments of diverting feature 30 shown in FIGS. 7A and 7B are not intended to be limiting. Rather, a diverting feature contemplated herein may have any geometry (e.g., arcuate, planar, or combinations thereof), may be releasably attached (and optionally, its position may be adjustable) to the table element, fence element 24, or may be otherwise configured to guide a strip portion as described herein, without limitation.
Further, a multitude of diverting feature and exit opening configurations and embodiments are contemplated by the instant disclosure. For example, in one embodiment, FIG. 8A shows a partial perspective view of an embodiment of cutting system 10, where one side of side cover is not shown. As shown in FIG. 8A, in addition to a diverting feature 30, a lower guide feature 27 may be included to facilitate material moving toward exit opening 35. Further, movable blade 32 and/or motor (not shown) may be positioned at a selected position with respect to enclosure 16 and/or side 19 of enclosure 16, without limitation. For example, movable blade 32 and/or motor (not shown) may be positioned vertically and/or laterally centrally with respect to side 19 of enclosure 16. In other embodiments, for example, as shown in FIG. 8A, movable blade 32 may be positioned laterally offset with respect to side 19 of enclosure 16 (e.g., farther away from the side of enclosure 16 including the electrical switch 20). Also, as shown in FIG. 8A, the space defined between diverting feature 30 and lower guide 27 may not encompass the center blade mounting mechanism 3 (e.g., a blade motor arbor), which may allow for relatively unimpeded movement of material toward exit opening 35 during use of cutting system 10.
FIG. 8B shows a partial perspective view of an embodiment of cutting system 10, where one side of side cover is not shown. As shown in FIG. 8B, diverting feature 30 and a lower guide feature 27 may be included to facilitate material moving toward exit opening 35. As shown in FIG. 8B, side cover 18 may include a side 7, which may be positioned to reduce exposure of the movable blade 32 near exit opening 32. The size, position, and configuration of diverting feature 30, guide, and/or movable blade 32 may be selected to reduce the amount of resistance to cutting and diverting a material toward exit opening 35 during use of a cutting system 10. Optionally, the direction of rotation of the blade, thickness of the blade (e.g., kerf), and/or the number of teeth on the blade (if applicable) may be selected to reduce the amount of resistance to cutting and diverting a material toward exit opening 35 during use of a cutting system 10.
In a further aspect of the present invention, a shredding device may comprise at least a portion of a cutting system. FIG. 8C shows a partial perspective view of cutting system 10 including shredding device 79. As shown in FIG. 8C, in one embodiment, shredding device 79 may comprise a so-called dual shaft shredding device, with a plurality of shearing blades arranged on both shafts. Shredding device 79 may comprise any suitable shredding device as known in the art. For example, shredding device 79 may comprise a single shaft shredding device, a dual shaft shredding device, or any other shredding device. Shredding device 79 may be operably coupled and rotated by a motor (and gears) separate from the motor (e.g., any motor described above with respect to motor 60) which is operably coupled to movable blade 32, if movable blade 32 is included in such embodiment. Alternatively, shredding device 79 may be operably coupled and rotated by the motor which is operably coupled to movable blade 32, optionally in combination with gears and/or a gear reducer (to slow the rotation speed of the shaft(s) of shredding device 79 and increase the available torque. Also as shown in FIG. 8C, shredding device may be sized, positioned, and configured to encounter a strip of material after it is cut and/or diverted (as described above). In other embodiments, movable blade 32 may be omitted and shredding device 79 may be configured to pull the material to be cut against a fixed blade (not shown) in order to form the strip of material. In general, the present invention contemplates that a cutting system may include at least one of a rotating blade and a shredding device, without limitation.
FIG. 9 shows cutting system 10 including coupling features 40 and 42.
Coupling features 40 and 42 may be sized and configured to be positioned along the edge of a residential trash/recycling container (e.g., a municipal trash/recycling container) and may form a right angle, u-shaped feature, or a “hook” structure to couple with each such edge, respectively. Coupling features 40 and 42 may be attached to enclosure 16 and/or table element 14. In one embodiment, coupling features 40 and 42 may be attached to enclosure 16 and/or table element 14 by way of one or more fastener. In another embodiment, coupling features 40 and 42 may be attached to enclosure 16 and/or table element 14 by welding or may be integrally formed with enclosure and/or table element 14 (e.g., formed from a common sheet of metal or metal alloy, which may be bent or otherwise formed into place as shown in FIG. 9).
FIG. 10 shows a cutting system 10 as described with respect to FIG. 9, but further comprising movable clamps 45 and 47, which are operably coupled to coupling features 40 and 42, respectively. Movable clamp 45 includes foot 49, which may be configured to align with a surface against which it is forced. In one embodiment, foot 49 may comprise a so-called swivel foot, which are commonly used in clamping devices. In one embodiment, clamp 45 may be threaded and coupling feature 40 may be complementarily threaded, such that foot 49 may be movable toward enclosure 16 or away from enclosure 16 by rotating clamp 45 in different directions (e.g., clockwise or counterclockwise). Movable clamp 47 includes foot 51, which may be configured to align with a surface against which it is forced. In one embodiment, foot 51 may comprise a so-called swivel foot, which are commonly used in clamping devices. In one embodiment, clamp 47 may be threaded and coupling feature 42 may be complementarily threaded, such that foot 51 may be movable toward enclosure 16 or away from enclosure 16 by rotating clamp 47 in different directions (e.g., clockwise or counterclockwise). Although one embodiment of clamps 45 and 47 have been described herein as threaded clamps, any suitable clamping device may be used to effectively position cutting system 10 during use, without limitation. For example, clamps 45 or 47 may comprise a toggle clamp, a spring clamp, a bar clamp, a trigger clamp, or any suitable clamp, without limitation.
FIG. 11 shows cutting system 10 including coupling bars 55 and 59. Coupling bars 55 and 59 may be sized and configured to be positioned over an edge of a residential trash/recycling container. For example, coupling bars 55 and 59 may be bent to form a right angle, u-shaped feature, or a “hook” structure. Coupling features 55 and 59 may be attached to enclosure 16 and/or table element 14. In one embodiment, coupling features 55 and 59 may be attached to enclosure 16 and/or table element 14 by way of one or more fastener(s). As shown in FIG. 11, coupling bars 55 and 59 may be bent to form a geometry that stabilizes cutting system 10 during use. For example, coupling bars 55 and 59 may be sized and configured to be stabilize cutting system 10 when positioned over the edge of a residential trash/recycling container. Movable clamp 53 may be movable toward enclosure 16 or away from enclosure 16 by squeezing a trigger to move toward enclosure 16 or releasing the movable clamp 53 and moving the clamp 53 away from the enclosure 16. Conventional so-called trigger clamps conventionally include a straight bar and a trigger clamp structure. Such conventional trigger clamps may be used, for example, in wood working and certain conventional trigger clamps may be purchased at home improvement stores.
FIG. 12 shows a perspective view of one embodiment of cutting system 10 generally as described in FIG. 9 but including coupling features 50 and 52 (instead of coupling features 40 and 42, as shown in FIG. 9). Further, table element 14 is oversized with respect to the enclosure (at least one edge of table element 14 overhangs enclosure 16) and has rounded corners. Coupling features 50 and 52 may be formed from a sheet of material which also forms table element 14 or may be formed separately and attached to enclosure 16 and/or table element 14. Coupling features 50 and 52 may be sized and configured to be positioned along the edge of a residential trash/recycling container and may form a right angle, u-shaped feature, or a “hook” structure to couple with each such edge, respectively. Optionally, movable clamps (e.g., movable clamps 45/47, as described with reference to FIG. 10) may be sized, configured, and attached to coupling features 50 and 52 to secure cutting system to a container during use.
As mentioned herein, a cutting system according to the present invention may be coupled to a trash/recycling container and operated to create strip portions from a larger piece of material (e.g., cardboard). FIG. 13 shows a perspective view of a cutting system 10 coupled to a container 99. As shown in FIG. 13, assembly 100 includes cutting system 10 and container 99. Cutting system 10 shown in FIG. 13 may include one or more element or feature, (e.g., clamp, diverting feature, coupling feature, or any other configuration or structure) described herein, in any combination, without limitation. Container 99 comprises container body 98, wheels 106 (only one shown), and lid 104, which is rotatably connected to body 98 to allow opening and closing of opening 106. Cutting system 100 is coupled to container 99 by way of coupling features 50 and 52, which may be coupled on or about portions of the upper periphery 102 of container body 98, where upper periphery 102 defines opening 106. Coupling features 50/52 may be sized and configured to stabilize cutting system 10, during operation. The present invention contemplates other embodiments to stabilize cutting system 10. For example, clamps (e.g., spring clamps, bar clamps, screw clamps, trigger clamps, or any other suitable clamp) may be used instead of coupling features 50/52, in combination with coupling features 50/52, or in combination with other coupling mechanisms, without limitation.
FIG. 14A shows a perspective view of one embodiment of cutting system 10 generally as described in FIG. 12 but including support features 75 and 76. Support features 75 and 76 may be formed from a sheet of material which also forms table element 14 or may be formed separately and attached to enclosure 16, side cover 18, and/or table element 14. As shown in FIG. 14A, cutout area 78 may be bent to form support feature 75 (instead of remaining a portion of fence element 24). Such support features 75 and 76 may be sized and configured to support cutting system 10 during use, optionally in combination with one or more coupling features as discussed herein. FIG. 14B shows a perspective view of the cutting system 10 shown in FIG. 14A, including support bar 77. In one embodiment, support bar may comprise a square (in cross-section) bar, a rectangular (in cross-section) bar, a round (in cross-section) bar, or a bar of any suitable geometry without limitation. In one embodiment, support bar 77 may comprise metal (e.g., steel, aluminum, or any metal alloy). In some embodiments, support bar may comprise a square metal bar with a nominal side length of between ¼ inch and ½ inch, such as, for example, a ⅜ inch square bar. As shown in FIG. 14B, support bar 77 may be assembled with support features 75 and 76 such that support bar extends generally alongside fence element 24. Such a configuration may provide stable support for cutting system 10 during use.
For example, as shown in FIG. 15, assembly 100 includes cutting system 10 (as shown in FIGS. 13 and 14) and container 99. The cutting system 10 shown in FIG. 15 may include one or more element or feature, (e.g., clamp, diverting feature, coupling feature, or any other configuration or structure) described herein, in any combination, without limitation. Container 99 comprises container body 98, wheels 106 (only one shown), and lid 104, which is rotatably connected to body 98 to allow opening and closing of opening 106. Cutting system 100 is coupled to container 99 by way of coupling features 50 and 52, which may be coupled on or about portions of the upper periphery 102 of container body 98, where upper periphery 102 defines opening 106. Coupling features 50/52 may be sized and configured to stabilize cutting system 10, during operation. In addition, support bar 77 may extend across opening 106 of container 99. Accordingly, in some embodiments, support bar 77 may have a length exceeding the portion of opening 106 over which it extends. For example, support bar 77 may have a length of at least 20 inches, at least 24 inches, at least 30 inches, or at least 36 inches. Further, support features 75 and 76 may engage, abut, or otherwise contact support bar 77 such that cutting system 10 is supported. In other embodiments, cutting system 10 may include, for example, clamps (e.g., spring clamps, bar clamps, screw clamps, trigger clamps, or any other suitable clamp) instead of coupling features 50/52, in combination with coupling features 50/52, or in combination with other coupling mechanisms, without limitation.
In a further aspect of the present invention, any movable blade described herein may comprise an oscillating blade, a reciprocating blade, a rotating blade, or a blade that moves in one degree of freedom or more than one degree of freedom (e.g., one or more direction, one or more rotation, combinations thereof, etc.), without limitation. In some embodiments, a movable blade may be attached to an oscillating tool (e.g., an oscillating multi-tool), where the motor is configured to oscillate the movable blade (e.g., at a selected frequency, such as, for example, 5,000 Hz. to 30,000 Hz, and/or amplitude, without limitation). In some embodiments, such a movable blade and motor configuration may be operably coupled to a table element, diverting feature, and/or any other component, device, or aspect described herein, without limitation.
FIG. 16 illustrates a tool 200, such as an oscillating tool including a housing 212, a motor (not shown), a drive mechanism (not shown), a conventional movable blade 229, an attachment mechanism 220, and a power source, such as, for example, a battery pack 240, for powering the motor. In the illustrated embodiment, the motor may be an electric motor. In other embodiments, the motor may be pneumatically powered by compressed air passing through a pneumatic motor. In some embodiments, a variable speed or multi-speed motor may be employed. In other embodiments, the tool 200 may be powered by an AC power source by way of a cord (not shown). In other embodiments, other suitable motors and power sources may be employed. Numerous oscillating tools are commercially available and sold under brand names such as, Makita®, Dewalt®, Bosch®, Milwaukee®, Ridgid®, Dremel®, Ryobi®, and Skil®, among others. In one example, an oscillating tool may comprise any tool and/or any feature(s) disclosed in U.S. Pat. No. 10,940,605, the disclosure of which is incorporated herein, in its entirety, by this reference.
The housing 212 includes two clamshell halves 224a, 224b that are coupled together to enclose the motor and the drive mechanism 216. When connected together, the clamshell halves 224a, 224b define a handle portion 26 and a battery support portion 28 of the housing 212. The handle portion 226 may be configured to be grasped by a user during operation of the tool 210. An actuator 230 may be coupled with the handle portion 226 of the housing 212 for switching the motor between an on (i.e., energized) position and an off position. In some embodiments, optionally, a separate actuator may be employed for changing the motor speed (e.g., the frequency of oscillation of the movable blade). Optionally, the actuator 230 may additionally be operable to switch the motor between various speeds of operation. In the illustrated embodiment, the actuator 230 may be an actuator that may be movable with respect to the housing 212 (e.g., in a direction generally parallel to a longitudinal axis A of the handle portion 226). In other embodiments, the actuator 230 may be moveable in other directions and may have other configurations, such as a trigger-style actuator, a depressible button, a lever, a rotating actuator, a paddle actuator, et cetera.
The battery pack 240 may be connected to the battery support portion 228 of the housing 212 and electrically coupled to the motor. During operation of the tool 210, the battery pack 240 supplies power to the motor to energize the motor. In the illustrated embodiment, the battery pack 240 may be a slide-on-style battery pack that includes two parallel, spaced apart rails (not shown). The rails engage corresponding grooves (not shown) on another part of the tool 210 to support the battery pack 240 on the housing 212. In other embodiments, the battery pack 240 may be a tower-style battery pack that may be at least partially inserted into the housing 212. The illustrated battery pack 240 may be an 18-volt Li-ion tool battery pack. In other embodiments, the battery pack 240 may have different voltages (e.g., 12 volts, 14.4 volts, 28 volts, 36 volts, 40 volts, etc.) and/or chemistries (e.g., NiCd, NiMH, etc.).
The motor and the drive mechanism are positioned substantially within the housing 212 in front of the handle portion 226. In some embodiments, the drive mechanism may be positioned within a gear case inside of and/or supported by the housing 212. The motor includes a drive shaft (not shown). The drive mechanism may be coupled to the motor to be driven by the motor by way of the drive shaft. In one embodiment, the drive mechanism may convert rotational motion of the drive shaft into oscillating motion of the movable blade 229 rotationally about an axis. In other embodiments, the tool may have a drive mechanism that rotates, reciprocates, or imparts an orbital motion to the movable blade 229.
The movable blade 229 may be coupled to an output shaft or spindle (not shown) of the drive mechanism. The illustrated movable blade 229 may be located at an opposite end of the housing 212 from the battery pack 240 but may, alternatively, be located in other locations on the housing 212 relative to the battery pack 240. In the illustrated embodiment, the output axis may be substantially perpendicular to the longitudinal axis A. When energized, the motor drives the drive mechanism to oscillate the spindle and the movable blade 229. In the illustrated embodiment, the movable blade 229 may be a cutting blade that may be oscillated during operation of the tool 210. In other embodiments, the movable blade 229 may be a different type of movable blade as described hereinbelow.
The attachment mechanism 220 clamps or attaches the movable blade 229 to the spindle. In one embodiment, the attachment mechanism may include an element that rotates to force the movable blade against the spindle. In the illustrated embodiment, the attachment mechanism 20 may be configured to allow a user to attach, remove, and exchange movable blades (e.g., with or without the use of a wrench, screwdriver, or other implement). Optionally, the attachment mechanism 220 may comprise a lever that allows a user to operate the attachment mechanism 220 to couple and decouple a movable blade 229 from tool 210.
One aspect of the present invention relates to a movable blade including a diverting feature for use with an oscillating tool. For example, FIGS. 17A and 17B show a movable blade 232 including diverting feature 246. As shown in FIGS. 17A and 17B, diverting feature 246 may be oriented to cross reference line 250 (at location 253). Reference line 250 extends horizontally from the innermost point 251 of recess 244 and is intended to be a location at which a material will be cut during operation. Accordingly, as will be discussed in greater detail below, diverting feature is configured to contact a strip portion of a material to be cut, in order to guide such strip portion in a desired direction. As shown in FIGS. 17A-17B, a portion of diverting feature 246 may be positioned above reference line 250 and another portion of diverting feature 246 may be positioned below reference line 250. Further, movable blade 232 may include recess 244, which may be sharpened. In some embodiments, only the recess 244 may be sharpened and other portions of the movable blade 232 may be rounded and unsharpened, which may be relatively safe for a user using movable blade 232. In one embodiment, as shown in FIG. 17A, recess 244 may be arcuate (e.g., a portion of a circle, a portion of an oval, or any other suitable curve, without limitation. Recess 244 may function to maintain or facilitate a sheet material being cut to remain positioned within such recess 244. As shown in FIG. 17A, angle θ is the angle formed between the lower surface of diverting feature 246 and reference line 250. In some embodiments, angle θ may be between about 10 degrees and about 80 degrees. For example, angle θ may be between about 20 degrees and about 60 degrees, between about 15 degrees and about 45 degrees, between about 20 degrees to about 40 degrees, or less than about 60 degrees. More generally, a magnitude of angle θ may be selected such that it is effective to divert a material being cut (e.g., as described with reference to FIGS. 4 and 5). As further shown in FIGS. 17A and 17B, movable blade 232 may include an attachment end 233 having an attachment pattern 237 for attaching movable blade to an oscillating tool.
In another embodiment, FIGS. 18A and 18B show a movable blade 232B including diverting feature 246. As shown in FIGS. 18A and 18B, diverting feature 246 may be oriented to cross reference line 250 (i.e., at location 253). Reference line 250 extends horizontally from the innermost point 251 of recess 245 and is intended to be a location at which a material will be cut during operation. Accordingly, as will be discussed in greater detail below, diverting feature is configured to contact a strip portion of a material to be cut, in order to guide such strip portion in a desired direction. As shown in FIGS. 18A-18B, a portion of diverting feature 246 may be positioned above reference line 250 and another portion of diverting feature 246 may be positioned below reference line 250. Further, movable blade 232B may include recess 245, which may be sharpened. In some embodiments, only the recess 245 may be sharpened and other portions of the movable blade 232B may be rounded and unsharpened, which may be relatively safe for a user using movable blade 232B. In one embodiment, as shown in FIG. 18A, recess 245 may be shaped like a “V” (e.g., two intersecting lines, without limitation). In other embodiments, recess 245 may include one or more straight edges, such as a portion of a polygon. Recess 245 may function to maintain or facilitate a sheet material being cut to remain positioned within such recess 245. More generally, a recess (e.g., 244, 245) of a movable blade for use in an oscillating tool may comprise one or more arcuate shape, one or more linear shape, and/or combinations thereof, without limitation. As further shown in FIGS. 18A and 18B, movable blade 232B may include an attachment end 233 having an attachment pattern 237 for attaching movable blade to an oscillating tool. As known in the art, attachment pattern 237 may vary, depending on the particular oscillating tool to which it is intended to be attached. Accordingly, attachment pattern 237, as shown in FIGS. 17A-18B is merely representative and may be any suitable attachment pattern, without limitation.
A further aspect of the present invention relates to a blade diverting feature configured to be attached to an oscillating movable blade (and optionally, detached). Such a configuration may allow for flexibility in positioning and using an oscillating movable blade. In some embodiments, a blade diverting feature may be coupled to a movable blade by one or more fasteners (e.g., screws, nuts, bolts, rivets, rivet clips, push fasteners, pins, clamps, interlocking features, etc., combinations of the foregoing, without limitation). FIG. 18C shows a side view of a prior art movable blade 300 for an oscillating tool. As shown in FIG. 18C, movable blade 300 may comprise recesses 344, wherein each recess 344 includes an innermost point 351 (e.g., generally a location at which a material will be cut during operation). As further shown in FIG. 18C, movable blade 300 may include an upper surface 302, and an attachment end 333 having an attachment pattern 337 for attaching movable blade to an oscillating tool.
As shown in FIGS. 18D-18F, blade diverting feature 350 may comprise wall 354, diverter wall 364, and fasteners 352. As shown in FIGS. 18D and 18F, angle θ is the angle formed between the upper surface 355 of wall 354 and reference line 357. In some embodiments, angle θ may be between about 10 degrees and about 80 degrees. For example, angle θ may be between about 20 degrees and about 60 degrees, between about 15 degrees and about 45 degrees, between about 20 degrees to about 40 degrees, or less than about 60 degrees. More generally, a magnitude of angle θ may be selected such that it is effective to divert a material being cut (e.g., as described with reference to FIGS. 4 and 5, and 21).
Explaining further, relative to FIGS. 18E and 18F, blade diverting feature 350 may be attached to blade 300 by attachment elements 352. In one embodiment, attachment elements 352 may be spring clamps, which may be opened, positioned proximate to upper surface 302 of blade 300, and then closed such that blade diverting feature 350 is releasably attached to blade 300. Diverting wall 346 may be sized, positioned, and configured such that as a material is cut (e.g., proximate to innermost point of movable blade 300), the diverting wall 346 may contact a material being cut by the movable blade 300. Such a configuration may cause diversion of a portion of a material cut by blade 300 to be suitably deflected downward (e.g., relative to upper surface 302) during operation of a cutting system. As shown in FIG. 18F, the diverting feature 346 may be sized, positioned, and/or configured to contact a strip portion of material being cut by movable blade 300 as the strip portion moves in the Y direction. More generally, diverting feature 346 may be sized, positioned, and/or configured to contact a material to be cut at a location effective to divert such material (e.g., downward in relation to upper surface 302). As shown in FIGS. 18E-18F, when blade diverting feature 350 is attached to movable blade 300, a portion of diverting feature 346 may be positioned above innermost point 351 and another portion of diverting feature 346 may be positioned below innermost point 351.
Accordingly, FIGS. 19 and 20 show perspective views of a cutting systems 260, 261 including movable blades 232, 232B attached to an oscillating tool 210, respectively. It should be understood that the orientation of movable blades 232, 232B may be selectively changed by attaching movable blades 232, 232B in a desired orientation, as allowed by attachment end 233 and attachment pattern 237. In other embodiments, diverting feature 246 of movable blades 232, 232B may extend toward oscillating tool 210 (instead of extending away from oscillating tool 210, as shown in FIGS. 19 and 20). Such flexibility may allow for a user to obtain a desired operation of the cutting system 260 and/or 261. The present invention contemplates that a movable blade 300 and a blade diverting feature 350 (i.e., instead of movable blades 232/232B) may be used in cutting systems 260 and/or 261, without limitation.
As mentioned herein, a cutting system according to the present invention may be coupled to a trash/recycling container and operated to create strip portions from a larger piece of material (e.g., cardboard). FIG. 21 shows a perspective view of a cutting system 260 or 261 coupled to container 99. Cutting system 260/261 shown in FIG. 21 may include one or more element or feature, (e.g., diverting feature, recess, thickness or any other suitable configuration or structure) described herein (e.g., with respect to any cutting system and/or described herein), in any combination, without limitation.
Cutting system 260/261 may be coupled to container 99 by way of at least one coupling feature. In one embodiment, cutting system 260/261 may be coupled to container 99 by way of coupling features 270, which may be coupled (e.g., bolted, affixed, etc.) to the upper periphery of container 99, adjacent to (or within) opening 106. Coupling features 270 may be sized and configured to stabilize cutting system 260/261, during operation. The present invention contemplates other embodiments to stabilize cutting system 260/261. For example, clamps (e.g., spring clamps, bar clamps, screw clamps, trigger clamps, or any other suitable clamp), mounting brackets, magnetic mounts, or mounting hardware/features forming a portion of oscillating tool 210 (e.g., housing 212) may be used instead of coupling features 270, in combination with coupling features 270, or in combination with other coupling mechanisms, without limitation.
Further, FIG. 21 shows a partial perspective view of an embodiment of cutting system 10, depicting certain relationships between movable blade 232 and diverting feature (not labeled), and a material to be cut 100. Further, movable blade 232 may be positioned such that the innermost point of movable blade 232 extends to a height above the upper surface of container 99. As shown in FIG. 21, the diverting feature 246 may be sized, positioned, and/or configured to contact a material 100 being cut by the movable blade within a certain distance (e.g., see discussion above relating to diverter proximity x is measured in the Y direction, as shown in FIGS. 4 and 5) of being cut by movable blade 232. Such distance is the distance between point 251 and point 253, as shown in FIGS. 17A and 18A. In some embodiments, such distance between point 251 and point 253 may be less than about 4 inches, less than about 3 inches, less than about 2 inches, less than about 1 inch, between 0.75 inches and 1 inch, between 0.5 inches and 1 inch, between 0.5 inches and 0.75 inch, or between 0 inches and about 1 inch. Selecting the distance between point 251 and point 253 according to the material to be cut (e.g., its flexibility), may cause diversion of a portion of a material cut by blade 232 to be suitably deflected toward opening 106 during operation of cutting system 260/261. As shown in FIG. 21, the diverting feature may be sized, positioned, and/or configured to contact a strip portion of material 100 being cut by movable blade 232 as such strip portion moves in the Y direction. More generally, diverting feature may be sized, positioned, and/or configured to contact a material 100 to be cut at a location effective to divert such material (e.g., downward in relation to upper surface of container 99). In other embodiments, the present invention contemplates that a movable blade 300 and a blade diverting feature 350 (i.e., instead of movable blade 232/232B) may be used in cutting systems 260 and/or 261, without limitation.
Thus, as shown in FIG. 21, as material 100 is moved against movable blade 232 in a direction Y, movable blade 32 (shown as a rotatable blade) cuts the material 100. The strip portion of material 100 cut by movable blade 232 may be diverted and/or guided by diverting feature as such strip portion moves toward opening 106. Material 100 may be moved against movable blade 232 until a strip portion is separated from material 100. Such process depicted and explained herein with respect to creating a strip portion of a material to be cut may be repeated as desired by a user. In one particular example, material may comprise cardboard, such as a cardboard box, which may be repeatedly cut into strips. Further, such strips may be more compact than the space occupied by the original box shape of the carboard. In addition, strips of cardboard may be relatively easy to store and empty from residential recycling containers or trash containers.
FIG. 22 shows one embodiment of coupling feature 270, which is shown as an adjustable mount. Such coupling feature may comprise rubber and may include a body that at least partially defines opening 277. Further, a latch element 274 may comprise a hole through which locking end 278 may be positioned. Locking teeth 276 may allow for latch element 274 to be positioned (e.g., tightened) as desired. Adjustable mounts may be commercially available and sold as Quick first® clamps by End of the Road Inc., located at 2212 Dortch Ave. Nashville, Tenn. Of course, any suitable mounting structure or mechanism may be used to couple, attach, or affix cutting system 260/261 to a container 99, without limitation.
FIGS. 23 and 24 show perspective views of cutting system 260/261 coupled to container 99. As shown in FIG. 23, cutting system 260/261 may be coupled to container 99 on the outside of container 99. Such a configuration may be convenient and efficient. As shown in FIG. 24, cutting system 260/261 may be coupled to container 99 within an interior of container 99. Such a configuration may conceal cutting system 260/261 (when it is not in use) and may allow for cutting system 260/261 to remain coupled to container 99, if desired. Of course, it may be necessary to remove the movable blade in order to close the lid 104 of container 99. More generally, the present invention contemplates that an oscillating tool may be coupled to a container (e.g., on any interior or exterior wall, an exterior corner, an interior corner, the lid, and/or otherwise) such that cutting a material is accomplished in a desirable and/or efficient manner.
While various aspects and embodiments have been disclosed herein, other aspects and embodiments are contemplated. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting. Accordingly, other embodiments may be within the scope of the following claims. Additionally, the words “including,” “having,” and variants thereof (e.g., “includes” and “has”) as used herein, including the claims, shall be open-ended and have the same meaning as the word “comprising” and variants thereof (e.g., “comprise” and “comprises”).
Patent Application
20220347772
