Claims
- 1. A cutting tool assembly rotatable about an axis of rotation (A) and comprising:
a tool; and a plurality of replaceable cutting inserts clamped in insert receiving pockets peripherally distributed in the tool; the tool comprising:
a tool body; and a crown affixed to the tool body; wherein
the tool body has a front face divided into a peripheral portion having a periphery, and an inner portion, the peripheral portion has equally peripherally distributed substantially radially directed recesses, is frusto-conical in shape and is inwardly rearwardly directed from the periphery to the inner portion slanting at an angle (α); the crown has a front face, a rear face, a peripheral side face therebetween and a plurality of peripherally distributed generally radially directed insert receiving slots opening into the front, rear and peripheral side faces; the insert receiving pockets comprise the insert receiving slots bound axially by the peripheral portion of the tool body front face; each insert receiving pocket has tangential, radial and axial abutment surfaces, being generally tangentially, radially and axially directed, respectively, for locating the cutting insert therein, the axial abutment surface being a portion of the peripheral portion of the front face of the tool body; each insert receiving pocket is open in a radial direction so that at least a portion of the insert clamped therein extends radially beyond the tool.
- 2. A cutting tool assembly according to claim 1, wherein said angle (α) is between 0° to 5°.
- 3. A cutting tool assembly according to claim 1, wherein said peripheral portion is ground.
- 4. A cutting tool assembly according to claim 1, wherein said recesses open into the periphery of the peripheral portion.
- 5. A cutting tool assembly according to claim 1, wherein each cutting insert of said plurality of replaceable cutting inserts has a geometrical shape selected from the group of octagonal, quadrangular, hexagonal and round geometrical shapes.
- 6. A cutting tool assembly according to claim 1, wherein each one of said plurality of replaceable cutting inserts is clamped in the tool by means of a generally axially directed clamping screw having a front abutting portion at its front end.
- 7. A cutting tool assembly according to claim 1, wherein said cutting insert has identical top and bottom surfaces and a side surface between the top and bottom surfaces, the cutting insert is indexable about an axis of indexing symmetry (B) perpendicular to the top and bottom surfaces and passing through the center thereof and is reflection symmetric about a median plane (M) parallel to the top and bottom surfaces, the top surface and the bottom surface meet with the side surface at top and bottom edges, respectively, at least a portion of at least one of the edges being a cutting edge having a rake surface, axial abutment surfaces directed at an acute angle (γ) with respect to the median plane (M) extend from the top and bottom edges inwardly towards the axis (B) and merge at the median plane (M), a continuously extending tangential abutment surface merges with the rake surface and is perpendicular to the axis (B).
- 8. A cutting tool assembly according to claim 7, wherein said axial abutment surfaces are ground.
- 9. A cutting tool assembly according to claim 7, wherein said tangential abutment surface has radially extending protrusions.
- 10. A cutting tool assembly according to claim 7, wherein said cutting insert has clamping surfaces that extend from the tangential abutment surface in an inward direction towards the median plane (M) and are directed at an angle (β) with respect to the median plane (M).
- 11. A cutting tool assembly according to claim 1, wherein said cutting insert has a central through bore.
- 12. A cutting tool assembly according to claim 7, wherein said cutting insert further comprises a land in the top and bottom surfaces thereof, the land merging with the cutting edges.
- 13. A cutting tool assembly according to claim 7, wherein the cutting edge has a relief flank in the side surface, extending from the cutting edge to the axial abutment surface.
- 14. A cutting tool assembly according to claim 13, wherein when assembled, the axial abutment surface of the cutting insert abuts against the peripheral portion of the tool body front face, at least one relief flank of the cutting insert abuts against the radial abutment surface of the crown, a tangential abutment surface of the cutting insert abuts against a tangential abutment surface of the crown and the cutting insert is clamped in the tool by means of a generally axially directed clamping screw having a front abutting portion at its front end.
- 15. A cutting tool assembly according to claim 14, wherein two relief flanks of the cutting insert abut against the radial abutment surface of the crown and an axial abutment surface adjacent to the abutted axial abutment surface is located freely in a recess in the peripheral portion.
- 16. A cutting tool assembly according to claim 1, wherein the cutting insert has a top surface, a bottom surface parallel to the top surface, a side surface between the top and bottom surfaces and an axis of indexing symmetry (B) perpendicular to the top and bottom surfaces and passing through the center thereof, the top surface and the side surface meet at an edge, at least a part, of which is a cutting edge, a rake surface in the top surface extends from the cutting edge, axial abutment surfaces directed at an acute angle (γ) with respect to the top surface extend from the edge towards the bottom surface and inwardly towards the axis (B), the bottom surface has a continuously extending tangential abutment surface that is perpendicular to the axis (B).
- 17. A cutting insert comprising:
identical top and bottom surfaces and a side surface therebetween, wherein:
the cutting insert is indexable about an axis of indexing symmetry (B) and is reflection symmetric about a median plane (M) parallel to the top and bottom surfaces, the top surface and the bottom surface meet with the side surface at top and bottom edges, respectively, at least a portion of at least one of the edges is a cutting edge having a rake surface, and the cutting insert further has:
axial abutment surfaces which are directed at an acute angle (γ) with respect to the median plane (M), the axial abutment surfaces extend from the top and bottom edges inwardly towards the axis (B) and merge at the median plane (M), and a continuously extending tangential abutment surface which merges with the rake surface and is perpendicular to the axis (B).
- 18. A cutting insert according to claim 17, wherein said axial abutment surfaces are ground.
- 19. A cutting insert according to claim 17, wherein said tangential abutment surface has radially extending protrusions.
- 20. A cutting insert according to claim 17, wherein said cutting insert has clamping surfaces that extend from the tangential abutment surface in an inward direction towards the median plane (M) and are directed at an angle (β) with respect to the median plane (M).
- 21. A cutting insert according to claim 17, wherein said cutting insert has a central through bore.
- 22. A cutting insert according to claim 17, wherein said cutting insert further comprises a land in the top surface thereof, the land merging with the cutting edges.
- 23. A cutting insert having a regular octagonal shape, the cutting insert having a top surface, a bottom surface and a side surface therebetween, the cutting insert being indexable about an axis of indexing symmetry (B) and reflection symmetric about a median plane (M), parallel to the top and bottom surfaces, wherein:
each of the top and bottom surfaces meet with the side surface at eight cutting edges, adjacent cutting edges meet at a cutting corner, a land merges with the cutting edges and the cutting corners in each of the top and bottom surfaces, the land merges with a rake surface having edge portions adjacent cutting edges and corner portions adjacent cutting corners, a continuously tangential abutment surface merges with the rake surface in an inward direction of the cutting insert, said tangential abutment surface is further distanced from the median plane (M) than the cutting edges, flat, perpendicular to the axis (B) and ground, the tangential abutment surface has radially extending protrusions merging with each corner portion, clamping surfaces extend from the tangential abutment surface in an inward direction towards the axis (B) and towards the median plane (M) and are directed at an angle (β)with respect to the median plane (M), negative relief flanks which are ground merge with the cutting edges and the cutting corners in the side surface, and axial abutment surfaces which are ground and directed at an acute angle (γ) with respect to the median plane (M) extend inwardly from the relief flanks towards the axis (B) and merge at the median plane (M).
- 24. A cutting tool assembly having an axis of rotation (A) and comprising:
a tool having a plurality of peripherally distributed insert receiving pockets, the tool comprising:
a tool body having a front face divided into a peripheral portion having a periphery, and an inner portion, the peripheral portion having equally peripherally distributed substantially radially directed recesses; a crown affixed to the tool body, the crown having a front face, a rear face, a peripheral side face between the front and rear faces, and a plurality of peripherally distributed generally radially directed insert receiving slots opening into the front, rear and peripheral side faces; wherein:
the insert receiving pockets comprise the insert receiving slots bound axially by the peripheral portion of the tool body front face; each insert receiving pocket has tangential, radial and axial abutment surfaces, being generally tangentially, radially and axially directed, respectively, the axial abutment surfaces being a portion of the peripheral portion of the front face of the tool body; and each insert receiving pocket is open in a radial direction so that at least a portion of the insert clamped therein extends radially beyond the tool.
- 25. The cutting tool assembly according to claim 24, wherein the peripheral portion is frusto-conical in shape and is inwardly rearwardly directed from the periphery to the inner portion slanting at an angle (α).
- 26. The cutting tool assembly according to claim 24, further comprising replaceable cutting inserts clamped in said insert receiving pockets.
- 27. The cutting tool assembly according to claim 26, wherein each cutting insert comprises:
identical top and bottom surfaces with a side surface therebetween, each cutting insert being indexable about an axis of indexing symmetry (B) and reflection symmetric about a median plane (M) parallel to the top and bottom surfaces; top and bottom edges formed at respective intersections of the top surface and the bottom surface with the side surface, at least a portion of at least one of the edges being a cutting edge having a rake surface; axial abutment surfaces directed at an acute angle (γ) with respect to the median plane (M) and extend from the top and bottom edges inwardly towards the axis (B) and merge at the median plane (M); and a continuously extending tangential abutment surface merging with the rake surface, the tangential abutment surface being perpendicular to the axis (B).
- 28. The cutting tool assembly according to claim 27, wherein an axial abutment surface of each cutting insert clamped in one of the insert receiving pockets, extends into one of the recesses formed in the tool body.
Priority Claims (1)
Number |
Date |
Country |
Kind |
129665 |
Apr 1999 |
IL |
|
RELATED APPLICATIONS
[0001] This is a Continuation of the U.S. Designation of PCT/IL00/00197, filed Mar. 29, 2000.
Continuations (1)
|
Number |
Date |
Country |
Parent |
PCT/IL00/00197 |
Mar 2000 |
US |
Child |
09968870 |
Oct 2001 |
US |