Cutting tool holder retention system

Information

  • Patent Grant
  • 6220671
  • Patent Number
    6,220,671
  • Date Filed
    Friday, July 9, 1999
    25 years ago
  • Date Issued
    Tuesday, April 24, 2001
    23 years ago
Abstract
This invention relates to an excavation cutting tool holder retention system. The excavation cutting tool holder retention system includes a support block having a tool holder bore. The excavation cutting tool holder retention system also includes a tool holder having an effective shank, the effective shank being expandably adjustable within the tool holder bore so as to retain the effective shank within the tool holder bore.
Description




TECHNICAL FIELD




This invention relates to excavation cutting tools, and more particularly a cutting tool holder retention system for retaining a cutting tool holder within a support block during use.




BACKGROUND ART




Excavation cutting tool assemblies for such applications as continuous mining or road milling typically comprise a cutting tool, sometimes referred to as a cutting bit, rotatably mounted within a cutting tool holder, sometimes referred to as a cutting tool sleeve, bit holder, or bit sleeve. In such assemblies, the cutting tool holder is mounted within a support block. The support block in turn is mounted onto a drum or other body, typically by welding, which in turn is driven by a suitable power means. When a number of such support blocks carrying cutting tool holders and cutting tools are mounted onto a drum or other body, and the drum or other body is driven, the cutting tools will engage and break up the material which is sought to be mined or removed. The general operation of such mining, road milling, or other such machines is well known in the art.




As mentioned, the cutting tool holder may be mounted within the support block, typically via some mechanical connection. For example, U.S. Pat. No. 5,322,351 to Lent (referred to as the Lent patent) discloses a cutting tool holder


42


mounted within a tool holder receiving pocket


28


of a support block, referred to in the Lent patent as a segment member


18


, via a wedge member


46


. The wedge member


46


is movably connected to the support block via an adjustable screw member


54


. To use the apparatus disclosed in the Lent patent, a cutting tool holder


42


is disposed in the tool holder receiving pocket


28


such that the base portion of the tool holder mates with, and is located under, an inclined wall surface


24


within the receiving pocket


28


. The wedge member


46


is then moved by tightening the adjustable screw member


54


such that the cutting tool holder


42


is held in place by the wedge member


46


and the inclined wall surface


24


of the receiving pocket


28


within the receiving pocket


28


of the support block.




As another example, U.S. Pat. No. 5,378,050 to Kammerer and Diessner (referred to as the Kammerer patent) discloses a chisel holder


30


having a neck


31


which may be inserted into a plug-in receptacle


21


of a support block, referred to as a basic part


20


in the Kammerer patent. The plug-in neck


31


has a recess


37


which defines a pressure surface


38


. The pressure surface


38


faces a pressure screw


50


adjustably disposed in the support block, the basic part


20


, so as to intersect the plug-in receptacle


21


. The pressure screw


50


may be adjusted such that the pressure screw


50


protrudes into the recess


37


of the neck


31


of the chisel holder


30


and such that a retracting force is exerted on the pressure surface


38


of the chisel holder


30


.




As yet another example, U.S. Pat. No. 4,057,294 to Kreckler (referred to as the Kreckler patent) discloses a removable member


52


, into which the shank of a cutter bit


52




c


may be mounted, mounted within a dove-tailed slot


51


of a base member


50


via a wedge element


53


. The wedge element


53


is movably connected to the removable member


52


via a bolt


54


. To use the apparatus disclosed in

FIGS. 1-3

of the Kreckler patent, the removable member


52


is disposed in the dove-tailed slot


51


such that an inclined portion


52




a


of the removable member


52


is in contact with, and located under, an inclined portion


50




a


of the base member


50


. The wedge element


53


is then moved by tightening the bolt


54


such that the removable member


52


is held in place by the wedge element


53


and the inclined portion


50




a


within the dove-tailed slot


51


of the base member


50


.




SUMMARY OF THE INVENTION




An object of the invention is to provide an improved cutting tool holder retention system which allows a cutting tool holder to be assembled with a support block.




In carrying out the above object, and other objects and features of the present invention, an improved cutting tool holder retention system is provided. The improved cutting tool holder retention system comprises a support block and a tool holder. The support block has a tool holder bore and the tool holder has an effective shank, the effective shank being expandably adjustable within the tool holder bore so as to retain the effective shank within the tool holder bore. The effective shank may be retained within the tool holder bore by way of frictional engagement.




In a more specific embodiment, the effective shank is defined by a holder shank and a retainer portion, the retainer portion being adjustably connected to the holder shank such that the effective shank is expandable within the tool holder bore so as to retain the effective shank within the tool holder bore. In such case, the effective shank may be retained within the tool holder bore by way of frictional engagement.




In a preferred embodiment, the holder shank has a shank wedge surface and the retainer portion has a retainer wedge surface, the retainer portion being adjustably connected to the holder shank such that the retainer wedge surface engages the shank wedge surface so as to expand the effective shank. In such case, the tool holder bore may have a bore interior surface and the retainer portion may have a retainer engagement surface, the retainer engagement surface and holder shank defining an effective shank dimension which is expandable within the tool holder bore so as to retain the effective shank within the tool holder bore. Additionally, in such case the tool holder may have a holder bore, the holder bore intersecting at least a portion of the holder shank, and the retainer portion may have a retainer pin bore, at least one of the holder bore and retainer pin bore being threaded. Such embodiment would further include a pin having a pin threaded portion. The pin would run through the holder bore and retainer pin bore and the pin threaded portion would threadably engage the at least one of the holder bore and retainer pin bore so as to adjustably connect the retainer portion and holder shank such that by rotation of the pin the retainer portion is movable relative to the holder shank.




In an alternative embodiment, the excavation cutting tool holder retention system includes a support block, a tool holder, and a retainer. The support block has a tool holder bore. The tool holder has a holder shank, the holder shank having a shank axis and a shank wedge surface, the shank wedge surface being inclined relative to the shank axis. The retainer has a retainer wedge surface and a retainer engagement surface. The retainer is adjustably connected to the tool holder such that the retainer wedge surface slidingly engages the shank wedge surface and such that the retainer engagement surface and the holder shank cooperate to retain the holder shank within the tool holder bore. The retainer engagement surface and the holder shank may cooperate to retain the holder shank within the tool holder bore by way of frictional engagement with the tool holder bore.




In a preferred embodiment, the retainer is adjustably connected to the tool holder by way of a pin. In such case, the tool holder may have a tool holder bore, the holder bore intersecting at least a portion of the holder shank, and the retainer may have a retainer pin bore, at least one of the holder bore and the retainer pin bore being threaded. The pin may have a pin threaded portion which threadably engages the at least one of the holder bore and retainer pin bore such that by rotation of the pin the retainer is movable relative to the holder shank as the retainer wedge surface slidingly engages the shank wedge surface.




In yet another preferred embodiment, the pin has a pin diameter and the holder bore has a holder bore diameter, the holder bore diameter being greater than the pin diameter such that the pin may move laterally within the holder bore to allow the retainer to move relative to the holder shank.




In yet another preferred embodiment, the shank wedge surface may have a first shank wedge surface portion located on one side of the holder bore and a second shank wedge surface located on the other side of the holder bore. In such case, the retainer wedge surface may have a first retainer wedge surface portion located on one side of the retainer pin bore and a second retainer wedge surface portion located on the other side of the retainer pin bore such that the first and second retainer wedge surface portions slidingly engage the first and second shank wedge surface portions respectively and such that the retainer engagement surface and the holder shank cooperate to retain the holder shank within the tool holder bore.




In yet another preferred embodiment, the other one of the holder pin bore and retainer pin bore may have a pin bore shoulder, and the pin may have a pin head which engages the pin bore shoulder.




In another alternative embodiment, the excavation cutting tool holder retention system includes a support block, a tool holder, a retainer, and a pin. The support block has a tool holder bore. The tool holder has a holder shank and a holder bore, the holder bore intersecting at least a portion of the holder shank. The pin runs through the holder bore and adjustably connects the retainer to the holder shank such that the retainer is movable relative to the holder shank and such that the holder shank and retainer cooperate to retain the holder shank within the tool holder bore. In such case, the holder shank and retainer may cooperate to retain the holder shank within the tool holder bore by way of frictional engagement with the tool holder bore.




In a preferred embodiment, the holder shank has a shank wedge surface and the retainer has a retainer wedge surface which slidingly engages the shank wedge surface such that the retainer is movable relative to the holder shank. In such case, it is preferred that the holder shank have a shank axis and that the shank wedge surface be inclined relative to the shank axis.




In an alternative embodiment, the shank wedge surface is a first shank wedge surface portion on one side of the holder bore and a second shank wedge surface portion on the other side of the holder bore.




In another preferred embodiment, the retainer has a threaded retainer pin bore and the pin has a pin head which engages the holder bore and a pin threaded portion which threadably engages the retainer pin bore. Accordingly, the pin head may be rotated to draw the holder shank and retainer toward each other and such that the retainer wedge surface slidingly engages the shank wedge surface so as to move the retainer relative to the holder shank.




In another preferred embodiment, the shank wedge surface may have a first shank wedge surface portion on one side of the holder bore and a second shank wedge surface portion on the other side of the holder bore. The retainer pin bore may likewise have a first retainer wedge surface portion located on one side of the retainer pin bore and a second retainer wedge surface portion located on the other side of the retainer pin bore such that the first and second retainer wedge surface portions slidingly engage the first and second shank wedge surface portions respectively and such that the retainer and holder shank cooperate to retain the holder shank within the tool holder bore.




In a preferred embodiment, the pin has a pin diameter and the holder pin bore has a holder pin bore diameter greater than the pin diameter to facilitate lateral movement of the retainer relative to the holder shank.




In yet another alternative embodiment, the excavation cutting tool holder retention system includes a support block, a tool holder, and a retainer. The support block has a tool holder bore, the tool holder bore having a bore interior surface. The tool holder has a holder shank. The retainer has a retainer compressible surface, the retainer being adjustably connected to the tool holder such that the retainer compressible surface is compressed against the bore interior surface so as to retain the holder shank within the tool holder bore.




In a preferred embodiment, the tool holder bore has a bore recess and at least a portion of the compressible surface of the retainer protrudes into the bore recess when the retainer compressible surface is compressed.




In another preferred embodiment, the holder shank and the retainer compressible surface define a shank effective dimension which is adjustably expandable within the tool holder bore and such that the retainer compressible surface is compressed against bore interior surface so as to retain the holder shank within the tool holder bore. In such case, it is preferable that the tool holder bore has a bore recess and at least a portion of the compressible surface of the retainer protrudes into the bore recess when the retainer compressible surface is compressed.




In fact, in all of these embodiments, at least a portion of the retainer of the retainer engagement surface may be a retainer compressible surface such that the retainer compressible surface is compressed against the bore interior surface so as to retain the effective shank or holder shank within the tool holder bore. In such case, it is preferable that the tool holder bore has a bore recess and the at least a portion of the compressible surface of the retainer engagement surface protrudes into the bore recess when the retainer compressible surface is compressed.




The present invention also includes an improved retainer portion of an effective shank for use with a support block, a tool holder, and a pin, the support block having a tool holder bore, the tool holder bore having a bore interior surface, the tool holder having a holder shank, the holder shank having a shank axis and a shank wedge surface, the shank wedge surface being inclined relative to the shank axis, the tool holder also having a holder bore intersecting at least a portion of the holder shank, the pin having a pin head which engages the tool holder and a pin threaded end. The improved retainer portion of the effective shank comprises a retainer having a retainer wedge surface, a retainer engagement surface, and a threaded retainer pin bore. The threaded retainer pin bore threadably engages the pin threaded end such that rotation of the pin will cause the retainer wedge surface to slidably engage the shank wedge surface and such that the retainer engagement surface and the holder shank cooperate to retain the holder shank within the tool holder bore.




In a preferred embodiment, the retainer wedge surface has a first retainer wedge surface portion located on one side of the retainer pin bore and a second retainer wedge surface portion located on the other side of the retainer pin bore.




The present invention also includes an improved tool holder for use with a support block, a retainer, and a pin, the support block having a tool holder bore, the tool holder bore having a bore interior surface, the retainer having a retainer wedge surface and a retainer engagement surface, the pin having a pin head and a pin diameter. The improved tool holder comprises an outer wear region and a holder shank. The holder shank has a shank axis and a shank wedge surface. The shank wedge surface is inclined relative to the shank axis. The tool holder also has a holder pin bore intersecting at least a portion of the holder shank and receiving the pin which is adjustably connected to the retainer such that the retainer wedge surface slidingly engages the shank wedge surface and such that the retainer engagement surface and the holder shank cooperate to retain the holder shank within the tool holder bore.




In a preferred embodiment, the shank wedge surface has a first shank wedge surface portion located on one side of the holder pin bore and second shank wedge surface portion located on the other side of the holder pin bore.




In another preferred embodiment, the holder pin bore has a holder pin bore diameter greater than the pin diameter to facilitate lateral movement of the retainer relative to the holder shank.




The advantages resulting from this invention are numerous. For example, the components are relative simple to manufacture and use.




Another advantage is the relative simplicity of relying on an expandable effective shank to retain the holder shank within the tool holder bore of the support block.




Yet another advantage is that relatively large retention forces may be generated by the sliding engagement between the retainer wedge surface and the shank wedge surface.




In embodiments where the retainer has a retainer compressible surface, another advantage is that the retainer compressible surface is compressed against the bore interior surface so as to accentuate retention. This effect is increased in embodiments where the tool holder bore includes a bore recess such that the retainer compressible surface is compressed so as to protrude into the bore recess.




In embodiments where the retainer wedge surface consists of a first retainer wedge surface portion and a second retainer wedge surface portion bisected by the retainer pin bore, the resulting double seat arrangement also provides the advantage of minimizing bending forces on the pin.




Further objects and advantages of this invention will be apparent from the following description, reference being had to the accompanying drawings in which one embodiment of the present invention is shown.











BRIEF DESCRIPTION OF DRAWINGS




While an embodiment of the invention is illustrated, the particular embodiment shown should not be construed to limit the claims. It is anticipated that various changes and modifications may be made, and that various embodiments may be employed, without departing from the scope of this patent.





FIG. 1

is a side view of a cutting tool holder assembled with a support block showing one embodiment of the invention;





FIG. 2

is a side view identical to

FIG. 1

, except that the support block and the cutting tool holder shank are shown in cross-section, showing the components in a loosened condition; and





FIG. 3

is a side view identical to

FIG. 2

except that the components are in a tightened condition.











BEST MODE FOR CARRYING OUT THE INVENTION




One embodiment of the cutting tool holder retention system


10


is shown in

FIGS. 1-3

. The cutting tool holder retention system


10


includes a support block


12


having a tool holder bore


14


. The cutting tool holder retention system


10


also includes a cutting tool holder


18


having a holder shank


20


joined to an outer wear portion


22


. The cutting tool holder retention system


10


further includes a retainer


24


. In the embodiment shown, a pin


26


is used to adjustably connect the retainer


24


to the holder shank


20


of the cutting tool holder


18


. As indicated in the embodiment shown, a cutting tool


28


may be rotatably and releasably mounted within the cutting tool holder


18


. However, the scope of this patent covers cutting tool holder retention systems in which the cutting tool is mounted to the cutting tool holder in any manner, non-rotatably or otherwise.




In use, such support blocks


12


can be distributed over and fastened to, such as by welding or any other suitable method, the circumference and length of a drum or other body (not shown) according to any desired pattern. The drum or other body may be driven by any conventional or suitable power means to cause the cutting tools


28


to engage and break up material that they are applied to. Such applications are well known in the art, and will not be described in further detail here.




The cutting tool


28


typically has an elongated body. A cutting end


30


typically comprises a hard cutting insert


32


mounted onto a generally conical outer region


34


. The hard cutting insert


32


may be made from cemented tungsten carbide or any other suitable material. The hard cutting insert


32


is generally mounted at the end of the conical outer region


34


where the hard cutting insert


32


may be brazed or otherwise suitably fastened into place. The cutting tool


28


also typically includes a cutting tool shank


36


adjoining a cutting tool shoulder


38


of the conical outer region


34


. Because such cutting tools are generally known in the art, they will not be described in further detail here.




The cutting tool holder


18


may have a variety of configurations. The cutting tool holder


18


shown in this embodiment has the outer wear portion


22


and the holder shank


20


joined at a holder shoulder


44


. The cutting tool holder


18


shown in this embodiment also defines a tool bore


46


in which the cutting tool


28


may be rotatably or otherwise mounted. Such rotatable or non-rotatable mountings are well known in the art, and will not be described in further detail here.




The holder shank


20


of the cutting tool holder


18


may itself also have a variety of configurations. In this embodiment, as shown in

FIG. 2

, the holder shank


20


has a shank axis


50


and a shank end


52


. The shank end


52


defines a shank wedge surface


54


which is inclined relative to the remainder of the holder shank


20


or the shank axis


50


. An angle of such inclination in the range of 12°-15° is believed suitable. In this particular embodiment, the shank wedge surface


54


has a first shank wedge surface portion


56


and a second shank wedge surface portion


58


.




In this embodiment, as shown in

FIG. 2

, the tool holder


18


also defines a holder pin bore


70


having a holder pin bore diameter


72


. In fact, in this embodiment, the holder pin bore


70


intersects at least a portion of the holder shank


20


. Furthermore, in this embodiment, as shown in

FIG. 2

, the holder pin bore


70


intersects the shank end


52


between the first shank wedge surface portion


56


and the second shank wedge surface portion


58


.




In this embodiment, as shown in

FIG. 2

, a pin bore recess


74


is located adjacent the pin bore


70


at the outer surface of the tool holder


18


. That pin bore recess


74


has a pin bore recess diameter


76


. In this embodiment, the pin bore recess


74


defines a pin bore shoulder


78


at the intersection of the pin bore recess


74


and the holder pin bore


70


.




Like cutting tool holders, the support block


12


may have a variety of configurations. As shown in

FIGS. 1-2

, in this embodiment the support block


12


has a block side surface


80


and a block base


82


which may be mounted to a drum or other body (not shown) by welding or any other suitable method.




The tool holder bore


14


of such a support block


12


is typically surrounded by a seating shoulder region


84


. The tool holder bore


14


of such a support block


12


has a bore axis


86


which is coincidental with the shank axis


50


when the components are assembled as shown in FIG.


2


. The tool holder bore


14


defines a bore interior surface


88


and has a bore opening


90


intersecting the seating shoulder region


84


. In this embodiment, the tool holder bore


14


also has a bore recess


92


. In this embodiment, as shown in

FIG. 2

, the bore recess


92


is defined by a secondary bore


94


which intersects the tool holder bore


14


.




The tool holder bore


14


of the support block


12


, and the tool bore


46


of the tool holder


18


, and accordingly the cutting tool


28


, are typically pitched in the direction of travel of the cutting tool


28


, designated as direction “A” on FIG.


1


.




Like the cutting tool holder


18


and support block


12


, the retainer


24


may have a variety of configurations. The retainer


24


together with the holder shank


20


are an effective shank


60


. Accordingly, the retainer


24


is also referred to as the retainer portion of the effective shank


60


.




As shown in

FIG. 2

, the retainer


24


of this embodiment has a retainer pin bore


100


. In this particular embodiment, the retainer pin bore


100


is threaded.




The retainer


24


also has a retainer wedge surface


102


, which, in this embodiment as shown in

FIG. 2

, slidingly engages the shank wedge surface


54


. In this particular embodiment, the retainer wedge surface


102


has a first retainer wedge surface portion


104


and a second retainer wedge surface portion


106


which slidingly engage the first shank wedge surface portion


56


and the second shank wedge surface portion


58


of the shank wedge surface


54


respectively when the components are assembled. As shown in

FIG. 2

, the first retainer wedge surface portion


104


and the second retainer wedge surface portion


106


are preferably located, as will be explained, on opposite sides of the retainer pin bore


100


.




In this embodiment, as shown in

FIG. 2

, the retainer


24


also has a retainer engagement surface


108


which engages the bore interior surface


88


of the tool holder bore


18


of the support block


12


when the components are assembled. While not required, in a preferred embodiment at least a portion of the retainer engagement surface


108


is a retainer compressible surface


110


. In this embodiment, the retainer compressible surface


110


may consist of an outer surface of compressible material


112


fastened to the retainer


24


. Any suitable material could be used as a compressible material


112


to define the retainer compressible surface


110


, such as any suitable rubber. Because such compressible material


112


, such as rubber, may have a higher coefficient of friction than a metallic surface, the holder shank


20


is more effectively retained within the tool holder bore


14


when the components are assembled as will be explained. Such compressible material


112


may have a male protrusion (not shown) which mates with a retainer recess (not shown) defined by the retainer


24


so as to connect the compressible material


112


to the retainer


24


. While not shown, such a male protrusion of the compressible material


112


may have an enlarged portion which could be compressed and forced into the retainer recess of the retainer


24


such that the enlarged portion would then expand within the retainer recess of the retainer


24


with the result of locking the compressible material


112


to the retainer


24


. Such compressible material


112


may also be fastened to the retainer


24


by using any suitable adhesive such as a weather strip adhesive. One such weather strip adhesive is sold by Minnesota Mining and Manufacturing Company.




As shown in

FIG. 2

, the cutting tool holder retention system


10


of this embodiment also includes the pin


26


having a pin threaded portion


120


which threadably engages the threaded retainer pin bore


100


of the retainer


24


. The pin


26


also has a pin diameter


122


. In this embodiment, the pin


26


also has a pin head


124


which engages the pin bore shoulder


78


such that the pin


26


may be rotated so as to draw the retainer


24


toward the shank end


52


when the components are assembled as shown and used as will be explained. It is preferable that the pin head


124


be located in a recess, such as the pin bore recess


74


shown, to nimize damage to the pin during use. It has been found suitable to use a ⅜ Grade 8 socket head cap screw as the pin


26


together with a spherical seat with Bellville washers (shown at


126


). Of course, any suitable pin, and any suitable arrangement, could be utilized.




When the retainer


24


, also referred to as the retainer portion of the effective shank


60


, is assembled with the holder shank


20


and the pin


26


as shown in

FIG. 2

, the retainer


24


and holder shank


20


together define an effective shank dimension


130


which is adjustable as will be explained. In the embodiment shown, the effective shank dimension


130


is the distance between the retainer engagement surface


108


and that side of the holder shank


20


opposite the retainer engagement surface


108


.




To use the embodiment of this invention shown in

FIGS. 1-3

, the pin


26


is inserted into the holder pin bore


70


of the tool holder


18


. The retainer


24


, also referred to as the retainer portion of the effective shank


60


, is then loosely threaded onto the pin threaded portion


120


of the pin


26


. The holder shank


20


of the tool holder


18


, including the retainer


24


, may then be inserted into the tool holder bore


14


of the support block


12


with or without the cutting tool


28


, as shown in FIG.


2


.




The pin head


124


may then be rotated so that the retainer


24


will be drawn toward the shank end


52


of the holder shank


20


via the threaded engagement between the pin threaded portion


120


of the pin


26


and the threaded retainer pin bore


100


of the retainer


24


.




As shown in

FIG. 3

, when the retainer


24


is drawn toward the shank end


52


of the holder shank


20


, the retainer wedge surface


102


will slidingly engage the shank wedge surface


54


such that the retainer


24


will move laterally with respect to the shank axis


50


thus increasing the effective shank dimension


130


. More specifically, in the particular embodiment shown in

FIGS. 1-3

, the first retainer wedge surface portion


104


and the second retainer wedge surface portion


106


will slidingly engage the first shank wedge surface portion


56


and the second shank wedge surface portion


58


respectively so as to expand the effective shank dimension


130


.




More specifically, as the effective shank dimension


130


expands the retainer engagement surface


108


and that portion of the holder shank


20


opposite the retainer engagement surface


108


will be forced against the bore interior surface


88


of the tool holder bore


14


. As a result, the retainer engagement surface


108


and the holder shank


20


cooperate to retain the holder shank


20


within the tool holder bore


14


of the support block


12


during use.




In this particular embodiment, the retainer engagement surface


108


and the holder shank


20


cooperate to retain the holder shank


20


within the tool holder bore


14


of the support block


12


by way of frictional engagement with the bore interior surface


88


of the tool holder bore


14


. However, while not shown, it is anticipated that such retention could result solely from or be augmented by such a system where a protrusion from the side of the retainer


24


or holder shank


20


, would be caused to protrude into a recess in the bore interior surface


88


.




As shown in

FIG. 3

, when the retainer


24


is forced laterally relative to the shank axis


50


in this particular embodiment, the retainer compressible surface


110


is compressed against the bore interior surface


88


. This further serves to increase the frictional engagement between the retainer engagement surface


108


of the retainer


24


and the tool holder bore


14


of the support block


12


. Furthermore, as shown in

FIG. 3

, when the tool holder bore


14


of the support block


12


includes a bore recess


92


, and the components are assembled as shown, the retainer compressible surface


110


is forced to protrude into the bore recess


92


, further locking the components together.




When it is desired to change the cutting tool holder


18


, the pin head


124


is rotated in the opposite direction such that the retainer


24


is forced away from the shank end


52


of the holder shank


20


. When the components are sufficiently loosened, the holder shank


20


of the tool holder


18


may be simply removed from the tool holder bore


14


of the support block


12


.




One advantage of the cutting tool holder retention system is that the components are relatively simple to manufacture and to use.




Another advantage of this cutting tool holder retention system is the relative simplicity of relying on an expandable effective shank to retain the holder shank


20


within the tool holder bore


14


of the support block


12


.




Yet another advantage of this cutting tool holder retention system is that relatively large retention forces may be generated by the sliding engagement between the retainer wedge surface


102


and the shank wedge surface


54


.




In embodiments where the retainer


24


has a retainer compressible surface


110


, another advantage is that the retainer compressible surface


110


is compressed against the bore interior surface


88


so as to accentuate retention when the retainer


24


is drawn toward the shank end


52


of the holder shank


20


when the pin


26


is rotated. This effect is increased in embodiments where the tool holder bore


14


includes the bore recess


92


such that when the retainer


24


is drawn toward the shank end


52


of the holder shank


20


, the retainer compressible surface


110


is compressed so as to protrude into the bore recess


92


of the tool holder bore


14


and further retain the components together.




In embodiments where the retainer wedge surface


102


consists of a first retainer wedge surface portion


104


and a second retainer wedge surface portion


106


bisected by the retainer pin bore


100


, the resulting double seat arrangement also provides the advantage of minimizing bending forces on the pin


26


.




While particular embodiments of the invention have been illustrated and described, it will be obvious to those skilled in the art that various changes and modifications may be made, and other embodiments utilized, without departing from the scope of this patent. It is intended that the following claims cover all such modifications and embodiments, and all other modifications and embodiments, and all equivalents of such modifications and embodiments, that fall within the spirit of this invention.



Claims
  • 1. An excavation cutting tool holder retention system comprisinga support block having a tool holder bore; and a tool holder having an effective shank, the effective shank being expandably adjustable within the tool holder bore so as to retain the effective shank within the tool holder bore.
  • 2. The excavation cutting tool holder retention system of claim 1 wherein the effective shank is retained within the tool holder bore by way of frictional engagement.
  • 3. The excavation cutting tool holder retention system of claim 1 wherein the effective shank is defined by a holder shank and a retainer portion, the retainer portion being adjustably connected to the holder shank such that the effective shank is expandable within the tool holder bore so as to retain the effective shank within the tool holder bore.
  • 4. The excavation cutting tool holder retention system of claim 3 wherein the effective shank is retained within the tool holder bore by way of frictional engagement.
  • 5. The excavation cutting tool holder retention system of claim 3 wherein the retainer portion is adjustably connected to the holder shank via a pin which threadably engages at least one of the retainer portion and holder shank.
  • 6. An excavation cutting tool holder retention system comprisinga support block having a tool holder bore; a tool holder having a holder shank, the holder shank having a shank axis and a shank wedge surface, the shank wedge surface being inclined relative to the shank axis; and a retainer having a retainer wedge surface and a retainer engagement surface, the retainer being adjustably connected to the tool holder such that the retainer wedge surface slidingly engages the shank wedge surface and such that the retainer engagement surface and the holder shank cooperate to retain the holder shank within the tool holder bore.
  • 7. The excavation cutting tool holder retention system of claim 6 wherein the retainer engagement surface and the holder shank cooperate to retain the holder shank within the tool holder bore by way of frictional engagement with the tool holder bore.
  • 8. The excavation cutting tool holder retention system of claim 6 wherein the retainer is adjustably connected to the tool holder by way of a pin.
  • 9. The excavation cutting tool holder retention system of claim 8 wherein the tool holder has a holder bore, the holder bore intersecting at least a portion of the holder shank, and the retainer has a retainer pin bore, at least one of the holder bore and the retainer pin bore being threaded, the pin having a pin threaded portion which threadably engages the at least one of the holder bore and retainer pin bore such that by rotation of the pin the retainer is movable relative to the holder shank as the retainer wedge surface slidingly engages the shank wedge surface.
  • 10. The excavation cutting tool holder retention system of claim 9 wherein the pin has a pin diameter and the holder bore has a holder bore diameter, the holder bore diameter being greater than the pin diameter such that the pin may move laterally within the holder bore to allow the retainer to move relative to the holder shank.
  • 11. The excavation cutting tool holder retention system of claim 9 wherein the shank wedge surface has a first shank wedge surface portion located on one side of the holder bore and a second shank wedge surface portion located on the other side of the holder bore, and the retainer wedge surface has a first retainer wedge surface portion located on one side of the retainer pin bore and a second retainer wedge surface located on the other side of the retainer pin bore such that the first and second retainer wedge surface portions slidingly engage the first and second shank wedge surface portions respectively and such that the retainer engagement surface and the holder shank cooperate to retain the holder shank within the tool holder bore.
  • 12. The excavation cutting tool holder retention system of claim 9 wherein the other one of the holder pin bore and retainer pin bore has a pin bore shoulder, and the pin has a pin head which engages the pin bore shoulder.
  • 13. The excavation cutting tool holder retention system of claim 6 wherein the tool holder bore has a bore interior surface and at least a portion of the retainer engagement surface is a retainer compressible surface such that the retainer compressible surface is compressed against the bore interior surface when the retainer engagement surface and holder shank cooperate to retain the holder shank within the tool holder bore.
  • 14. The excavation cutting tool holder retention system of claim 13 wherein the tool holder bore has a bore recess and at least a portion of the compressible surface of the retainer protrudes into the bore recess when the retainer compressible surface is compressed.
  • 15. An excavation cutting tool holder retention system comprising a support block having a tool holder bore;a tool holder having a holder shank and a holder bore, the holder bore intersecting at least a portion of the holder shank; a retainer; a pin running through the holder bore and adjustably connecting the retainer to the holder shank such that the retainer is movable relative to the holder shank and such that the holder shank and retainer cooperate to retain the holder shank within the tool holder bore.
  • 16. The excavation cutting tool holder retention system of claim 15 wherein the holder shank and retainer cooperate to retain the holder shank within the tool holder bore by way of frictional engagement with the tool holder bore.
  • 17. An excavation cutting tool holder retention system comprisinga support block having a tool holder bore, the tool holder bore having a bore interior surface; a tool holder having a holder shank; and a retainer having a retainer compressible surface, the retainer being adjustably connected to the tool holder such that the retainer compressible surface is compressed against the bore interior surface so as to retain the holder shank within the tool holder bore.
  • 18. A retainer portion of an effective shank for use with a support block, a tool holder, and a pin, the support block having a tool holder bore, the tool holder bore having a bore interior surface, the tool holder having a holder shank, the holder shank having a shank axis and a shank wedge surface, the shank wedge surface being inclined relative to the shank axis, the tool holder also having a holder bore intersecting at least a portion of the holder shank, the pin having a pin head which engages the tool holder and a pin threaded end, the retainer portion of the effective shank comprisinga retainer having a retainer wedge surface, a retainer engagement surface, and a threaded retainer pin bore, the threaded retainer pin bore threadably engaging the pin threaded end such that rotation of the pin will cause the retainer wedge surface to slidably engage the shank wedge surface and such that the retainer engagement surface and the holder shank cooperate to retain the holder shank within the tool holder bore.
  • 19. The retainer of claim 18 wherein the retainer wedge surface has a first retainer wedge surface portion located on one side of the retainer pin bore and a second retainer wedge surface portion located on the other side of the retainer pin bore.
  • 20. A tool holder for use with a support block, a retainer, and a pin, the support block having a tool holder bore, the tool holder bore having a bore interior surface, the retainer having a retainer wedge surface and a retainer engagement surface, the pin having a pin head and a pin diameter, the tool holder comprisingan outer wear region and a holder shank, the holder shank having a shank axis and a shank wedge surface, the shank wedge surface being inclined relative to the shank axis, the tool holder also having a holder pin bore intersecting at least a portion of the holder shank and receiving the pin which is adjustably connected to the retainer such that the retainer wedge surface slidingly engages the shank wedge surface and such that the retainer engagement surface and the holder shank cooperate to retain the holder shank within the tool holder bore.
  • 21. The tool holder of claim 20 wherein the shank wedge surface has a first shank wedge surface portion located on one side of the holder pin bore and a second shank wedge surface portion located on the other side of the holder pin bore.
  • 22. The tool holder of claim 20 wherein the holder pin bore has a holder pin bore diameter greater than the pin diameter to facilitate lateral movement of the retainer relative to the holder shank.
  • 23. An excavation cutting tool holder retention system comprising:a support block having a tool holder bore, and a tool holder having an effective shank, the effective shank becoming expandably adjustable within the tool holder bore so as to retain the effective shank within the tool holder bore: wherein the effective shank is defined by a holder shank and a retainer portion, the retainer portion being adjustably connected to the holder shank such that the effective shank is expandable within the tool holder bore so as to retain the effective shank within the tool holder bore; wherein said holder shank has a shank wedge surface and the retainer portion has a retainer wedge surface, the retainer portion being adjustably connected to the holder shank such that the retainer wedge surface engages the shank wedge surface so as to expand the effective shank.
  • 24. The excavation cutting tool holder retention system of claim 23 wherein the tool holder bore has a bore interior surface and the retainer portion has a retainer engagement surface, the retainer engagement surface and holder shank defining an effective shank dimension which is expandable within the tool holder bore so as to retain the effective shank within the tool holder bore.
  • 25. The excavation cutting tool holder retention system of claim 24 wherein at least a portion of the retainer engagement surface is a retainer compressible surface such that the retainer compressible surface is compressed against the bore interior surface so as to retain the effective shank within the tool holder bore when the effective shank dimension is expanded.
  • 26. The excavation cutting tool holder retention system of claim 25 wherein the tool holder bore has a bore recess and at least a portion of a compressible surface of the retainer engagement surface protrudes into the bore recess when the retainer compressible surface is compressed.
  • 27. The excavation cutting tool holder retention system of claim 23 wherein the tool holder has a holder bore, the holder bore intersecting at least a portion of the holder shank, and the retainer portion has a retainer pin bore, at least one of the holder bore and retainer pin bore being threaded, and further including a pin having a pin threaded portion, the pin running through the holder bore and retainer pin bore and the pin threaded portion threadably engaging the at least one of the holder bore and retainer pin bore so as to adjustably connect the retainer portion and holder shank such that by rotation of the pin the retainer portion is movable relative to the holder shank.
  • 28. An excavation cutting tool holder retention system comprising:a support block having a tool holder bore, and a tool holder having a holder shank and a holder bore, the holder bore intersecting at least a portion of the holder shank; a retainer; a pin running through the holder bore and adjustably connecting the retainer to the holder shank such that the retainer is movable relative to the holder shank and such that the holder shank and retainer cooperate to retain the holder shank within the tool holder bore wherein the holder shank has a shank wedge surface and the retainer has a retainer wedge surface which slidingly engages the shank wedge surface such that the retainer is movable relative to the holder shank.
  • 29. The excavation cutting tool holder retention system of claim 26 wherein the holder shank has a shank axis and the shank wedge surface is inclined relative to the shank axis.
  • 30. The excavation cutting tool holder retention system of claim 29 wherein the shank wedge surface has a first shank wedge surface portion on one side of the holder bore and a second shank wedge surface portion on the other side of the holder bore.
  • 31. The excavation cutting tool holder retention system of claim 28 wherein the retainer has a threaded retainer pin bore and the pin has a pin head which engages the holder bore and a pin threaded portion which threadably engages the threaded retainer pin bore such that the pin head may be rotated to draw the holder shank and retainer towards each other and such that the retainer wedge surface slidingly engages the shank wedge surface so as to move the retainer relative to the holder shank.
  • 32. The excavation cutting tool holder retention system of claim 31 wherein the shank wedge surface has a first shank wedge surface portion on one side of the holder bore and a second shank wedge surface portion on the other side of the holder bore and the retainer wedge surface has a first retainer wedge surface portion located on one side of the retainer pin bore and a second retainer wedge surface located on the other side of the retainer pin bore such that the first and second retainer wedge surface portions slidingly engage the first and second shank wedge surface portions respectively.
  • 33. The excavation cutting tool holder retention system of claim 31 wherein the pin has a pin diameter and the holder pin bore has a holder pin bore diameter greater than the pin diameter to facilitate lateral movement of the retainer relative to the holder shank.
  • 34. An excavation cutting tool holder retention system comprising:a support block having a tool holder bore, the tool holder bore having a bore interior surface; a tool holder having a holder shank; and a retainer having a retainer compressible surface, the retainer being adjustably connected to the tool holder such that the retainer compressible surface is compressed against the bore interior surface so as to retain the holder shank within the tool holder bore; wherein the tool holder bore has a bore recess and at least a portion of the compressible surface of the retainer protrudes into the bore recess when the retainer compressible surface is compressed.
  • 35. An excavation cutting tool holder retention system comprising:a support block having a tool holder bore, the tool holder bore having a bore interior surface; a tool holder having a holder shank; and a retainer having a retainer compressible surface, the retainer being adjustably connected to the tool holder such that the retainer compressible surface is compressed against the bore interior surface so as to retain the holder shank within the tool holder bore; wherein the holder shank and the retainer compressible surface define a shank effective dimension which is adjustably expandable within the too holder bore and such that the retainer compressible surface is compressed against the bore interior surface so as to retain the holder shank within the tool holder bore.
  • 36. The excavation cutting tool holder retention system of claim 35 wherein the tool holder bore has a bore recess and at least a portion of the compressible surface of the retainer protrudes into the bore recess when the retainer compressible surface is compressed.
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