This application is based on and claims priority to Japanese Application No. 2009-265299, filed Nov. 20, 2009. The entire contents of which are incorporated herein by reference.
The present invention relates to a cutting tool used in a cross-cut method for evaluating adhesion of a coating film formed on various products.
Japanese Industrial Standards (JIS) specifies the cross-cut method as the method for evaluating adhesion of a coating film on various industrial products.
The method evaluates adhesion between a substrate, such as plastics, glass, metal, etc., and a coating film formed thereon, by creating flaws in a lattice pattern on the coating film, attaching an adhesive tape thereon and then peeling off the adhesive tape from the substrate, and observing the condition of torn squares of the lattice pattern.
According to JIS, the cross-cut method is specified for a single-blade cutting tool and a multiple-blade cutting tool as a cutting tool (refer to Non-Patent Document 1, pp. 3-5.)
Use of a multiple-blade cutting tool raises a difficulty in evaluating coating films formed on an object having a curved surface with a plurality of curvatures and an object having a free-form curved surface, such as spectacle lenses. The difficulty is caused from the presence of regions where blade edges of multiple-blades do not fit to a curved surface, thus the blade edges cannot be pressed into a coating film on the curved surface at a constant force to create incisions in the coating film.
Accordingly, for evaluating a coating film on an object having a complex curved surface, such as a curved surface with a plurality of curvatures and a free-form curved surface, a single-blade cutting tool is adopted. However, in the case of evaluation on 10×10 squares of a lattice pattern for example, use of a single-blade cutting tool creates a large number of cutting lines. For the evaluation of a very hard coating film, such as an anti-reflection film as an inorganic vapor deposition layer, a hard-coat layer with increased surface hardness, etc., there is required a strong force for making incisions. With those reasons, there are often cases of difficulty in creating incisions at a uniform depth even with the single-blade cutting tool. Once a variation in the depths of cutting lines appears, the evaluation of adhesion varies, which raises a problem of poor reliability.
When conducting cross-cutting, not limited to the single-blade cutting tool, even the multiple-blade cutting tool needs to create a plurality of linear and parallel cutting lines, however, depending on the shape of a curved surface of a testing material and the shapes of blades, straight lines may skew in some cases. Such skewed cutting lines also cause a variation in the incision depth.
In view of the above-described problems, an object of the present invention is to create cutting lines with improved uniform depths and shapes in a coating film formed on an object having a curved surface with a plurality of curvatures or a free-form curved surface.
To solve the above-described problems, the present invention provides a cutting tool having a plurality of blades, the cutting tool including: a plurality of shaft parts having blades at respective one ends and projections at positions distant from the blades; a shaft-receiving part having cylindrical parts to fit to portions of the shaft parts; a guide part having receiving parts of the projections extending in one direction; and stretchable elastic bodies positioned between the blades and the shaft-receiving part. The shaft parts are held by the shaft-receiving part such that the projections are movably fitted to the receiving parts, respectively.
According to the cutting tool of the present invention, by positioning the elastic bodies between the blades and the shaft-receiving part, when the blades are pressed by an irregular surface of a testing material, the shaft parts having the blades are pressed against the shaft-receiving part. Owing to expansion and contraction of the elastic bodies, however, the shaft parts move separately from the shaft-receiving part. On the other hand, the projections of the shaft parts are held by the shaft-receiving part movably relative to the receiving parts formed of slits, grooves, and the like extending in one direction. Consequently, in the cutting tool, moving directions of the shaft parts having the projections are restricted to extending directions of the receiving parts, and thus moving directions of the blades are restricted to certain directions which are in parallel with each other.
According to the cutting tool of the present invention, therefore, firstly the elastic bodies absorb movement of the blades following the curved surface profile of a testing material. Accordingly, even when an excessive force is applied to a blade, it is possible to disperse the force and make the force applied from the blade edge to the surface of the testing material further uniform. Furthermore, the displacement direction of the blade during cutting is restricted to the extending direction of a groove to which the projection fits, thereby restricting lateral displacement of the blade and displacement of the blade in a rotational direction centering on the shaft part when an excessive force has been applied to the blade, so that displacement of the blade edge can be restricted. As a result, even when the curvature of a surface of a testing material varies to apply a force to the blade in a direction crossing the cutting direction, displacement of the blade in a direction other than a desired direction can be suppressed or avoided. Therefore, even in the case that the surface of a testing material has a complex curved surface such as free-form curved surface, further uniform depths and shapes of incisions can be attained under a force in a slant or lateral direction relative to the cutting direction.
According to the cutting tool of the present invention, there can be adopted a structure in which the projections are formed by folding in L-shapes ends of the shaft parts opposite to the side of mounting the blades. With such structure, the shaft parts can be made relatively simple in shape, and alignment with blade edge directions becomes easy.
In this case, the guide part may be a plate-shape member in which a plurality of slits or grooves corresponding to the number of blades have been formed as the receiving parts. By fitting the L-shape projections to the slit-like or groove-like receiving parts, the projections can be easily configured to be movable in one direction.
The blades can be arranged in two rows. In this case, projections corresponding to blades in one row of the blades arranged in two rows can be formed extending longer than projections corresponding to blades in the other row, and the projections corresponding to the blades arranged in two rows fit to the receiving parts of the guide part, respectively. With such structure, each member becomes simple in structure, assembling and disassembling of respective parts becomes easy, and maintenance work of the cutting tool can be simplified. Also, adequate selection of distances between the shaft parts and the receiving parts provided in the guide part and distances between the projections and the receiving parts prevents inclusion of dust such as powder generated during cutting work.
In the present invention, the guide part may be integral with the shaft-receiving part, and the receiving parts of the projections may be formed in the cylindrical parts of the shaft-receiving part. In this case, the number of parts can be decreased to simplify the structure of the cutting tool.
Further, in the cutting tool of the present invention, it is preferable that the extending directions of blade edges of the blades and the projecting directions of the projections of the shaft parts are arranged in a fixed positional relation. With such structure, the shaft parts are allowed to move in specified directions relative to the moving directions of the blades, and thus it is possible to make the degrees of dispersion of forces when excessive forces are applied to respective blades further uniform. Therefore, it becomes possible to unify incision depths.
The elastic bodies are preferably structured by coil springs. With the use of a coil spring, it is possible to receive a portion of the shaft part inside of the coil spring, so that a simple structure is enabled.
The present invention can create cutting lines with improved uniform depths and shapes on a coating film formed on an object having a curved surface with a plurality of curvatures or a free-form curved surface.
Best modes for carrying out the present invention are described below. However, the present invention is not limited to the following examples. The following examples deal with embodiments of a cutting tool suitable for evaluating adhesion of a coating film on a plastic lens. The cutting tool of the present invention, however, is not limited to such embodiments, and can be applied to evaluation of varieties of surfaces of testing materials.
The material of each part structuring the cutting tool of the present invention is not specifically limited, and there can be used various metals such as stainless steel, aluminum, and copper, various alloy materials, and ceramics, and the parts other than blades can be formed by moldable materials such as resin.
As illustrated in
According to the first embodiment, as illustrated in
As illustrated in
At the front ends of the shaft parts 31 and 32, mounting parts 51 each in a cylindrical shape or the like and formed at the base side of the blade 50 are joined by fitting or the like. The mounting parts 51 are attached at the front ends of the shaft parts 31 and 32 so that the extending directions of blade edges 52 of the blades 50 align in one direction. It is preferred that the extending directions of the blade edges 52 keep a certain positional relation relative to the protruding directions of the projections 33 and 34 of the shaft parts 31 and 32. The projections 33 and 34 of the shaft parts 31 and 32 are arranged so as to project from the rear ends of the shaft parts 31 and 32 toward the plate-shape guide part 20. Accordingly, by keeping a certain positional relation between the projection directions of the projections 33 and 34 and the extending directions of the blade edges 52, or for example by keeping them in the same direction, the extending directions of all the blade edges 52 can easily be aligned.
The length of the blade edge 52 is preferably larger than the outer diameter of the mounting part 51. In this case, as illustrated in
Elastic bodies 60 such as coil springs, each having a stretchable property, are positioned between the blades 50 and the shaft-receiving part 40 fitting to the shaft parts 31 and 32. Use of coil springs as the elastic bodies 60 allows the shaft parts 31 and 32 to be inserted and positioned therein, which is preferable because of the simple structure. Each elastic body 60 is positioned so as to be caught between the mounting part 51 of the blade 50 and the end face of the shaft-receiving part 40 on the blade 50 side. Then, in a state not applying force to each blade 50, the distance between each blade 50 and the end face of the shaft-receiving part 40 is set such that each elastic body 60 has a specific length. That is, by uniformizing elastic constants, sizes, and shapes of the elastic bodies 60, and by arranging the elastic bodies 60 at a specified length in a non-operating state in which not pressure is applied, pressures applied to the respective blades 50 during operation become uniform owing to stretches of the elastic bodies 60 and movement of the shaft parts 31 and 32.
As described above, by mounting each blade 50 to the shaft-receiving part 40 via the elastic body 60, even when an excessive force is applied to the blade 50, the force is released, so that the force applied to the surface of a testing material becomes further uniform, thereby keeping the contact pressure on the blade 50 almost uniform. In addition, since the elastic body 60 allows the position of the blade edge 52 to move in the vertical direction (i.e., in the extending directions of the shaft parts 31 and 32), even when the surface of a testing material has a complex curved surface such as a curved surface with a plurality of curvatures, a free-form curved surface, etc., incisions, i.e., cutting lines, with almost equal depth, can be linearly created.
Furthermore, by moving the projections 33 and 34 provided in the shaft parts 31 and 32 along the shapes of the parallel slits 21 and 22 of the guide part 20, the moving directions of the shaft parts 31 and 32 are unified. As a result, the directions of forces applied to the blade edges 52 become further constant, thus allowing creating uniform cutting lines.
The shape of a side face of each blade edge 52 is preferably a curved shape, or in an arc shape as illustrated in
As illustrated in
The shape of the blade edge 52 preferably has a double-blade structure, for example as the one specified in JIS K5600-5-6. Use of the double-blade structure creates a cutting line having a bilaterally symmetric cross section, thus allowing cutting with further uniform depth and shape.
As illustrated in
The numbers of the cylindrical parts 41 and 42 are six and five, matching the numbers of the shaft parts 31 and 32, respectively, and the cylindrical parts 41 and 42 are arranged one above the other and formed integrally. A pedestal 43 for example in a rectangular solid shape is fixed to lower parts of the cylindrical parts 41 and 42 by adhesion or the like. At the front side of the cylindrical parts 41 and 42, there is placed a plate-shape front part 44 for positioning and for rejecting powder generated during cutting work. Beneath the pedestal 43, there are integrally formed a support part 45 in a rectangular solid or other shape, and a mounting part 47 in a cylindrical or other shape further below the support part 45. The upper face of the support part 45 is similarly fixed to the lower face of the pedestal 43. The portion between the support part 45 and the mounting part 47 may be chamfered as necessary to form a slant surface 46. These pedestal 43, support part 45, and mounting part 47 may be formed integrally or may be assembled by fixing them together using an adhesive or the like.
As illustrated in
The shaft parts 31 and 32, the blades 50, the elastic bodies 60, the shaft-receiving part 40, the guide part 20, and the support part 13, described in
The projection 133 in this case is a cylinder projecting from an outer peripheral surface of the shaft part 131, and the upper part thereof may be in a smooth shape such as a hemisphere. The length of the slit 121 is adequately selectable similar to the slit 21 of the cutting tool 100 described in the first embodiment.
With such structure, as in the cutting tool 100 of the first embodiment, by arranging the elastic bodies 160 between the blades 150 and the shaft-receiving part 140, incisions, i.e., cutting lines, with almost equal depths, can be created linearly, even when the surface of a testing material has a complex curved surface such as a free-form curved surface.
Also, by moving the projections 133 of the shaft parts 131 along the shapes of the parallel slits 121 provided in the shaft-receiving part 140 as the guide part, the moving directions of the shaft parts 131 are unified. As a result, directions of the forces applied to the blade edges 152 become further constant, which allows creating uniform cutting lines.
As described above, according to the cutting tool of the present invention, it is possible to create cutting lines with further uniform depths and shapes compared with the conventional method, and therefore, it becomes possible to evaluate a coating film having a complex curved surface under the same condition as in the conventional method.
The present invention is not limited to the structure described in the embodiments, and regarding the material and shape of a grip, the number and arrangement mode of blades, and the like, it should be understood that various modifications and alterations may be applied insofar as they are within the scope of the appended claims or the equivalents thereof.
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