The present invention is concerned with control of a multi-regime continuously variable transmission (“CVT”).
A CVT typically includes a variator. The word “variator” will be used herein to refer to a device that has a rotary input and a rotary output, and which transfers drive from one to the other at a drive ratio (the ratio of output speed to input speed) than can be steplessly varied. Most, if not all, variators have some movable torque transfer part which is involved in the transfer of drive and whose position corresponds to the variator ratio. In the well known case of a toroidal race, rolling traction type variator, rollers serve as the movable torque transfer parts. The rollers transmit drive from one toroidally recessed race to another and their motion involves a change in roller inclination which is associated with a change in variator drive ratio. A force is applied to the movable torque transfer part to influence its position, and so to influence variator drive ratio. In this way the variator is controlled.
CVTs often incorporate some arrangement of clutches (which may simply be formed as brakes, in some examples) for selecting between two or more regimes, expanding the available range of transmission ratios.
Control of CVTs is typically exercised by a sophisticated electronic controller.
An object of the present invention is to provide a simple system for providing coordinated control of a variator ratio and regime in a CVT.
Specific embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
b are simplified representations of a variator suitable for use in implementing the present invention,
a and 2b are simplified representations of a CVT suitable for use in implementing the present invention;
a is a schematic representation of a variator control system embodying the present invention;
b and 3c show regime control valves of the system in two different states;
d and 3e show a neutral release valve of the system in different states; and
The Variator
a and 1b show a variator 10 of the well known toroidal race, rolling traction type. The present invention has been developed in connection with a CVT using this type of variator, which is particularly well suited to the purpose, but in principle variators of other types could be used.
The variator 10 comprises co-axially mounted input and output races 12, 14, 12′, 14′, adjacent faces 6, 8 of which are semi-toroidally recessed and define generally toroidal cavities 16, 16′ containing movable torque transfer parts in the form of rollers 18, 18′. The variator typically has two or three such rollers spaced about each cavity 1616′ at circumferential intervals. Each roller 18 runs upon the faces 6, 8 of the respective races 12, 14 and so serves to transmit drive from one to the other. The roller 18 is able to move back and forth along a circumferential direction about the common axis 20 of the races 12, 14. It is also able to precess. That is, the roller's axis is able to turn, changing the inclination of the roller axis to the disc axis. In the illustrated example, these motions are provided for by rotatably mounting the roller 18 in a carrier 22 coupled by a stem 24 to a piston 26 of an actuator 28. A line 19 from the centre of the piston 26 to the centre of the roller 18 constitutes a precession axis about which the whole assembly can turn. Precession of the roller results in changes of the radii of the paths traced upon the races 12, 14 by the roller, and hence in a chance of variator drive ratio.
Note that in this example the precession axis 19 does not lie precisely in a plane perpendicular to the common axis 20, but is instead inclined to this plane. The angle of inclination is labelled CA in the drawing, and is known as the “castor angle”. As the roller moves back and forth it follows a circular path centred upon the common axis 20. Furthermore the action of the races 12, 14 upon the roller creates a steering moment which tends to maintain it at such an inclination that the roller axis intersects the common axis 20. This intersection of the axes can be maintained, despite movement of the roller back and forth along its circular path, by virtue of the castor angle. As the roller moves along its path, it is also steered by the action of the races, causing it to precess such as to maintain the intersection of the axes. The result is that the position of the roller along its path corresponds to a certain roller inclination and hence to a certain variator drive ratio.
The actuator 28 receives opposed hydraulic fluid pressures through supply lines S1, S2. The force thus created by the actuator 28 urges the roller along its circular path about the common axis 20, and at equilibrium it is balanced by forces exerted upon the roller by the races 12, 14. The force exerted by the races is proportional to the sum of the torques externally applied to the variator races. This sum—the variator input torque plus the variator output torque—is the net torque that must be reacted to the variator's mountings, and is referred to as the reaction torque.
The Transmission
a and 2b illustrate, in highly stylised form, one example of a two regime transmission suitable for implementing the present invention. Numerous different types of multi-regime CVT are known in the art and many of these could be used in implementing the present invention. Hence while constructional details of the transmission will be described, these should not be taken to be limiting upon the scope of the invention.
In the drawings a rotary power source, formed in this example as an internal combustion engine, is indicated at ENG and drives the input races 12, 12′ of the variator 10. The transmission has an epicyclic “shunt” geartrain E having a planet carrier PC coupled to the engine through a geartrain G, and a sun gear S coupled to the variator output races 14, 14′ of the variator. In the illustrated embodiment this coupling is though a chain CHA, although in other transmissions a co-axial power take off from the variator output is often used. Planet gears P mounted on the carrier PC drive an annular output gear A and mesh with the sun gear S. Driven vehicle wheels are represented at W.
The illustrated transmission is operable in high and low regimes, engageable by means of high and low regime clutches CH and CL. When low regime clutch CL is engaged, the output gear A of the shunt E is coupled to the vehicle wheels. Note that the speed of the output gear A is determined by the speeds of both the planet carrier PC (which is a multiple of the engine speed) and the sun S (whose speed varies with variator ratio). At a specific variator ratio (“the geared neutral ratio”) these speeds cancel each other out and output gear A is consequently stationary. In this condition the transmission effectively provides an infinite speed reduction, its output being stationary despite being mechanically coupled to the moving engine. This condition is referred to as “geared neutral”. Merely by adjusting variator ratio, whilst the transmission is in low regime, a range of transmission ratios on either side of geared neutral—providing both forward and reverse vehicle travel—can be obtained.
Disengaging the low regime clutch CL and engaging the high regime clutch CH places the transmission in high regime, making available an increased range of forward drive ratios. In this condition only the components seen in
The relationship between variator ratio and transmission ratio (the ratio of transmission output speed to transmission input speed) differs in the two regimes. In high regime, increasing variator ratio causes an increase in the overall transmission ratio. In low regime, increasing variator ratio causes a decrease in the overall transmission ratio. Account must be taken of this in controlling the variator.
Gear ratios are selected in the transmission such that at some variator ratio (the “synchronous ratio”), which is at one extreme of the variator's ratio range, both high and low regimes result in an identical transmission ratio. Regime changes can be smoothly carried out at synchronous ratio, since the transition produces no change in the ratio provided by the transmission as a whole.
User Operable Controls
A control system embodying the present invention will now be described with reference to
The driver's principal control is formed by a user operable part 50, which is formed in the present embodiment as a hand lever and will be referred to as such below although it could take other forms. The hand lever 50 is movable fore-and-aft about a first axis 52, perpendicular to the plane of the paper in
By moving the hand lever 50, the driver exercises control over both the variator 10 and the clutches CH and CL. In the present embodiment, the driver can obtain any ratio in the transmission's range, including geared neutral, simply by moving the hand lever 50.
However the system also has a user operable torque release control, which is formed in the present embodiment as a torque release pedal 68. Again, this control could take other forms, e.g. a hand operable lever. The function of the torque release pedal 68 is analogous to that of the clutch pedal in an automobile. By operating it, the user effectively de-couples the transmission output from the engine and enables it to freewheel. The manner in which this is achieved will be explained below.
Variator Ratio Control
Variator ratio—and the drive ratio provided by the transmission as a whole—is adjusted by moving the hand lever 50 fore-and-aft. Moving the hand lever 50 to its furthest aft position 70 causes the variator to adopt its highest available ratio and, due to the effect of the shunt gearing described above, and with the low regime clutch CL engaged, causes the transmission as a whole to adopt its maximum available reverse gear. Hence the vehicle is caused to travel backwards. If the hand lever 50 is advanced it reduces variator ratio and so decreases the reverse gear ratio of the whole transmission. When the hand lever 50 reaches the neutral zone 66, (the position in which it is shown in
To advance the hand lever 50 further, it must be moved across the gate 64. This causes the transmission to undergo a regime change, from low to high, as will be explained below.
As the lever is then advanced along the high regime zone 62, it causes the variator ratio to increase and, the high regime clutch CH now being engaged and the low regime clutch CL disengaged, causes the drive ratio of the whole transmission likewise to increase, until maximum forward gear is reached with the hand lever 50 at the forward end 72 of its travel.
The mechanism through which the hand lever 50 controls the variator 10 is hydromechanical, and comprises (a) a conversion mechanism, which converts the position of the hand lever 50 to a position signal representing a required variator ratio, (b) a comparator, which serves to compare actual variator ratio with the desired variator ratio and to produce a corresponding correction signal, and (c) a ratio controller which receives the correction signal and, in response, applies a corrective force to the variator to urge it to adopt the desired ratio. The comparator and ratio controller together provide closed loop control over the variator to cause it to adopt the value dictated by the conversion mechanism. The physical construction of these three functional units will be described in turn below.
The conversion mechanism comprises a cam 78 and a follower 80. The cam 78 rotates about first axis 52 when the hand lever 50 is moved fore-and-aft, and the follower 78 is thus displaced. The position of the follower 80 forms a mechanical signal representing the desired variator ratio.
The conversion mechanism is required because the relationship between hand lever position and desired variator ratio is different in the two regimes, as explained above. In low regime, advancing hand lever 50 reduces variator ratio. In high regime, advancing hand lever 50 increases variator ratio. In
The comparator is in this embodiment a simple mechanical device and once more the skilled person would be well able to devise numerous other devices suitable for the purpose. It uses a comparator bar 82, a first end of which is coupled to the follower 80 and a second end of which is coupled to the rollers (indicated schematically at 84 in
Consider what happens if a mismatch arises between (a) the ratio dictated by the user through the hand lever 50 and the conversion mechanism, and (b) the actual variator ratio. Suppose, for the sake of example, that the mismatch arises because the hand lever 50 is moved (it could equally arise because the ratio drifts slightly from the required value) to cause the first end of the comparator bar 82 to move rightward, as viewed. If we suppose that the second end of the comparator bar 82 is stationary, then the bar's mid point must also move rightward causing an adjustment to the ratio control valve 96. In this way the pressures in S1 and S2 are adjusted, tending to bring the variator ratio to the desired value, which results in leftward movement of the comparator bar's second end, until the desired ratio is achieved and the spool of ratio control valve 96 is restored to its middle position. The effect is to provide closed loop control of variator ratio.
Regime Control
The variator control system must manage actuation of the transmission's clutches CH and CL. Specifically:
i. while the hand lever 50 is in the low regime zone 60 and the user has not disengaged the transmission, the low regime clutch CL is to be engaged and the high regime clutch CH disengaged;
ii. while the hand lever 50 is in the high regime zone 62 and the user has not disengaged the transmission, the high regime clutch CH is to be engaged and the low regime clutch CL disengaged; and
iii. as the transmission moves through the synchronous ratio, the transition from low regime clutch engagement to high regime clutch engagement, or vice versa, must be managed.
In the embodiment illustrated in
In the illustrated embodiment regime change takes place as the hand lever 50 is moved across the gate 64. As a result the driver is made aware that regime change is taking place, which may be desirable. The lateral position of the hand lever 50 controls the clutches through high and low clutch valves 112, 114 whose spools are coupled to the hand lever 50 and moved by lateral movement of it.
The high and low clutch valves 112, 114 each have a clutch supply port 116H, 116L leading to the relevant clutch CH and CL, a clutch exhaust port 118H, 118L leading to the sump 106, and an input port 120H, 120L connected to a pump (which may be the same pump 102 used to supply the variator control pressures) to supply pressurised hydraulic fluid.
When the transmission is in high regime, the hand lever 50 is in the high regime zone 62 and hence in the lateral position seen in
Torque Release
In a conventional motor vehicle with a manual transmission, the driver is provided with a clutch pedal hydraulically coupled to a clutch connecting the engine to the gearbox, so that depressing the clutch pedal disconnects the engine and allows the vehicle to freewheel. The torque release pedal 68 provides somewhat similar functionality but operates in a different way.
In the type of transmission illustrated in
When the transmission is in low regime, interlock valve 126 is thus maintained in a state in which it links ports a and b of the reaction torque release valve 124. Ports c and d of the reaction torque release valve 124 are respectively connected to the supply lines S1 and S2. Whilst the transmission is in low regime, actuation of the torque release pedal 68 by the driver opens the reaction torque release valve 124 and provides a path between the pressure supply lines S1 and S2. When this valve is fully open, pressures in S1 and S2 are at least substantially equalised, to provide the reaction torque release function. Some pressure difference may be maintained, providing a degree of “creep torque”. Also the reaction torque release valve 124 is a proportional valve, so that the driver can partially depress the torque release pedal 68 to set an intermediate level of wheel torque, just as with a conventional clutch control.
A driver familiar with manual transmission will perhaps bring the vehicle to a halt by depressing the torque release pedal 68 and applying the brakes. This creates no difficulties provided that the transmission is in low regime. As the vehicle comes to a halt, the transmission is brought to the geared neutral state. However, if the vehicle is in high regime, releasing variator reaction torque will not enable the driver to stop the vehicle, since high regime contains no geared neutral state. To put this another way, the variator would reach the end of its ratio range before the vehicle came to a halt.
In high regime, interlock valve 126 disconnects ports a and b at reaction torque release valve 124, rendering this valve ineffective. Reaction torque release is thus not available in high regime. Instead, torque release is provided by control of the high regime clutch CH. Note in this regard that the pressure output from high clutch valve 112 is not connected directly to the high regime clutch, but is instead led to a high clutch modulator valve 130 which is itself controlled through a mechanical coupling to the torque release pedal 68, depressing which causes the high regime clutch to be exhausted to the sump. Hence by depressing the pedal 68, the user release the high regime clutch CH and so de-couples the engine from the wheels.
Geared Neutral
It is not necessary for the user to use the torque release pedal to bring the vehicle to a halt. He/she can alternatively simply use the hand lever 50 to place the transmission in geared neutral, which—in the present embodiment—can be done in a straightforward and positive way by moving the hand lever laterally into the neutral zone 66. However, if the lever position dictated by the neutral zone 66 differed slightly from the position needed to achieve geared neutral (e.g. due to minor maladjustment) the result could in principle be to inadvertently apply a large torque to the vehicle wheels. To avoid any such difficulty, the illustrated system is adapted to release variator reaction torque when the hand lever 50 is moved into the neutral zone 66. This is achieved using a neutral release valve 132 having respective ports connected to the supply lines S1 and S2. As a study of
Number | Date | Country | Kind |
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0702490.4 | Feb 2007 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2008/050076 | 2/7/2008 | WO | 00 | 1/14/2010 |