The present invention relates to processing seawater or alkaline solutions for repeated recovery of CO2 to be used as feedstock to synthesize fuel.
Carbon dioxide (CO2) is reported to be a cause of climate change and responsible for ocean acidification as the world's oceans uptake CO2 by hydrolysis. Ocean acidification and decline in the oceans' carbonate-ion concentration is deteriorating coral reefs and impacting shell-forming marine organisms. (Orr et al., “Anthropogenic ocean acidification over the twenty-first century and its impact ion calcifying organisms, Nature, 437, 681-686 (2005) and Hoegh-Guldbergo Mumby et al., “Coral Reefs Under Rapid Climate Change and Ocean Acidification,” Science, 318, 1737-1742 (2007)). The world's oceans contain approximately 100 mg/L of total CO2 of which 96% to 97% is bound as bicarbonate (HCO3−). This amounts to approximately one third of the concentration of a fossil fuel stack gas effluent on a weight per volume basis. This bicarbonate/carbonate is responsible for buffering and maintaining the ocean's pH which is relatively constant below the first 100 meters. (Takahasi et al., “The Alkalinity and Total Carbon Dioxide Concentration in the World Oceans,” Carbon Cycle Modell., Vol. 16; SCOPE: NY, USA, pp 271-286 (1982) and Takahasi et al., “Carbonate Chemistry of the Surface of the Waters of the World Oceans,” Isotope Marine Chemistry; Goldberg, Horibe, Katsuko, eds.; Uchida Rokakuho: Tokyo, Japan, pp 291-326 (1980)). This dissolved bicarbonate and carbonate is essentially bound CO2, and the sum of these species along with gaseous CO2, shown in equation 1, represents the total carbon dioxide concentration [CO2]T, of seawater.
Σ[CO2]T=[CO2(g)]+[HCO3−]+[CO32−] (1)
An electrochemical process has been developed and patented by the Naval Research Laboratory (NRL) that uses pH to exploit seawater as a means to recover CO2 from the sea. (Willauer et al., “Development of an Electrochemical Acidification Cell for the Recovery of CO2 and H2 from Seawater II. Evaluation of the cell by Natural Seawater,” I&EC, 51, 11254-11260 (2012); Willauer et al., “Feasibility of CO2 extraction from seawater and simultaneous hydrogen gas generation using a novel and robust electrolytic cation exchange module based on continuous electrodeionization technology,” I&EC, 53, 12192-12200 (2014); U.S. Pat. No. 9,303,323 to DiMascio et al. (Apr. 5, 2016); Willauer et al., “Development of an Electrolytic Cation Exchange Module for the Simultaneous Extraction of Carbon Dioxide and Hydrogen Gas from Natural Seawater,” Energy Fuels, 31, 1723-1730 (2017); and U.S. Pat. No. 9,719,178 to DiMascio et al. (Aug. 1, 2017)). Johnson, et al. demonstrated that when the pH of seawater is decreased to 6 or less, carbonate and bicarbonate in the seawater are re-equilibrated to CO2 gas (equation 2). (Johnson et al., “Coulometric TCO2 Analyses for Marine Studies: An Introduction,” Marine Chem., 16, 61 (1985)).
HCO3−+H+⇄H2CO3⇄H2O+CO2(g)↑ (2)
This method has been the basis for standard quantitative ocean total [CO2]T measurements for over 25 years. (Johnson et al., “Coulometric TCO2 Analyses for Marine Studies: An Introduction,” Marine Chem., 16, 61 (1985)). In addition to recovery of CO2 from seawater, NRL's electrolytic cation exchange module (E-CEM) simultaneously produces hydrogen gas through electrolytic dissociation of water at the cathode. Carbon and hydrogen serve as the principle building blocks to synthesis liquid hydrocarbons to be used as fuel. Water is broken down at the anode to H+ and O2 (equation 3).
At the Anode: 2H2O→4H++O2+4e− (3)
The O2 gas is flushed from the anode compartment with the flow of the anolyte water. The H+ ions are driven from the surface of the anode, through the cation-permeable membrane, and into the center compartment where they replace the Na+ in the flowing seawater. This causes the effluent seawater to be acidified without the need for any additional chemicals. At a seawater pH less than or equal to 6, the bicarbonate and carbonate in the seawater are re-equilibrated to carbonic acid (equation 4).
Center Compartment: 2H++2Na++2HCO3−→2H2CO3+2Na+ (4)
The CO2 from the carbonic acid in the effluent acidified seawater is vacuum stripped by a gas permeable membrane contactor equation 5. (U.S. Pat. No. 8,663,365 to Willauer et al. (Mar. 4, 2014)).
Center Compartment Acidified Seawater Effluent: 2H2CO3→2H2O+2CO2 (5)
The Na+ ions from the seawater in the center compartment are passed through the cation permeable membrane closest to the cathode. Water is decomposed at the cathode to H2 gas and OH− equation 6.
At the Cathode: 4H2O+4e−→4OH−+2H2 (6)
The NaOH and H2 gas are continuously flushed from the cathode compartment with the flow of the catholyte water. The acidified seawater is recombined with the solutions from the cathode and anode compartment. The overall reaction in equation 7 shows that chemically each mole of HCO3− (a weak base) in seawater is replaced with a mole of OH− (strong hydroxide base). (Willauer et al., “Development of an Electrolytic Cation Exchange Module for the Simultaneous Extraction of Carbon Dioxide and Hydrogen Gas from Natural Seawater,” Energy Fuels, 31, 1723-1730 (2017)).
Overall chemical reaction: 2H2O+2HCO3−→2OH−+O2+2H2+2CO2 (7)
The industrial state of the art is to use strong alkaline solutions for the chemical absorption of CO2 from air or stack gas into amine-based solvents such as mono-ethanol-amine (MEA). MEA is highly volatile, highly corrosive, and degrades over time. In addition, alkaline solutions are very energy intensive because they cannot be regenerated from carbonate and bicarbonate solution created by chemical absorption of CO2. (Yoo et al., J. Envi. Mang., 53, 512-219 (2013); Mahmoudkhani et al., Inter. J. Green Gas. Cont., 3, 376-384 (2009); and Baciocchi et al., Chem. Eng. Proc., 1047-1058 (2006)).
The present invention provides controlled removal of bicarbonate and carbonate (in the form of a weak acid, H2CO3) from either natural or synthetic alkaline water solutions and its replacement with a strong base containing hydroxide (e.g. sodium hydroxide) that is capable of rapidly chemically absorbing CO2 from the atmosphere as, e.g., NaHCO3 solution. NaHCO3 solution can then be reprocessed by the electrolytic cation exchange module (E-CEM) to take advantage of the removal of CO2 from the air, as an energetic by-product of E-CEM dihydrogen production. This process is cyclical in nature, and no chemicals are needed except the initial alkaline water solution.
Carbon serves as one of the principle building blocks needed to synthesize hydrocarbon fuel. Once inorganic carbon (CO2) from alkaline water sources is removed, a much stronger alkaline solution is formed that is capable of re-equilibrating with CO2 from the atmosphere by chemical absorption to the alkaline water that can be subsequently electrolytically reprocessed for CO2 recovery. The controlled removal of bicarbonate from alkaline water and replacement with hydroxide that promotes the formation of carbonates upon chemical adsorption of CO2 is a potential solution to ocean acidification. The feedstocks will produce renewable hydrocarbons that are superior in performance to fossil derived hydrocarbons and are drop in replacements for all current engines.
Alkaline solutions can be defined in this disclosure to include artificial solutions of carbonate, bicarbonate, and hydroxide produced from, e.g., sodium hydroxide, sodium carbonate, and sodium bicarbonate to be processed by the E-CEM for CO2 harvesting.
These and other features and advantages of the invention, as well as the invention itself, will become better understood by reference to the following detailed description, appended claims, and accompanying drawings.
The present invention provides a cyclic process using alkaline solutions created from electrolytically decarboxylated water as an atmospheric CO2 collector followed by repeated electrochemical recovery of CO2 with simultaneous production of dihydrogen for liquid hydrocarbon synthesis as stored energy. After the inorganic carbon ([CO2]T) from alkaline water sources is removed, a much stronger alkaline solution is formed that is capable of re-equilibrating with CO2 from the atmosphere by chemical absorption so that the alkaline water can be reprocessed electrochemically. This cyclical direct CO2 capture and recovery from air and simultaneous production of dihydrogen is the central feature of this invention.
Seawater (pH 7.4 to 8.4) or any alkaline solution is processed for repeated recovery of CO2 to be used as feedstock to synthesize fuel. The inorganic CO2 (in the form of bicarbonate and carbonate) removed from the alkaline solutions is a weak base and its replacement by the strong hydroxide base results in the recombined processed water solution≥to the pH of the original alkaline solution. This resulting stronger alkaline solution is able to re-establish equilibrium with CO2 from the atmosphere by chemical absorption at a rapid rate. These re-equilibrated alkaline solutions can then be reprocessed for recovery of CO2 directly from the atmosphere. Strong alkaline solutions formed by the cathode reaction are able to chemically absorb CO2 from the atmosphere. Re-equilibrated cathodic alkaline solutions can be repeatedly reprocessed for CO2 recovery from the atmosphere. The entire process requires only a source of electricity (no chemicals) and alkaline water to produce the alkaline hydroxide absorbent solutions for recovery of CO2 from the atmosphere.
To further explain how the effluent solutions are produced by the E-CEM and the role current has on the process, the following equations (8-13) are derived using Faraday's constant. Faraday's constant is defined as the amount of electricity associated with one mole of unit charge or electron, having the value 96,487 ampere-second/equivalent. For the anode reaction (equation 3), 96,487 A sec will produce ¼ mole O2 gas and 1 mole H+ and for the cathode reaction (equation 6), 96,487 A sec will produce ½ mole H2 gas and 1 mole OH−. This allows the theoretical amount of H+, OH−, H2, and O2 produced per amp/second of current passed through the electrodes to be derived as follows:
Therefore, seawater with a HCO3− concentration of 142 ppm (0.0023 M) and a flow rate of 1900 milliliters per minute will require a theoretical applied minimum current of 7.0 A to lower the pH to less than 6.0 and convert HCO3− to H2CO3 (equation 12).
The theoretical amount of CO2 that can be removed from the acidified seawater is 0.0023 moles per liter. The theoretical amount of H2 gas generated at 7.0 A is
Equations 8-13 describe the ability to control the removal of a weak base (HCO3−) in the form of a weak acid H2CO3 (equations 4 and 5) from seawater and its replacement with a strong base using applied current. The strong base is produced by the primary ionized species in the cathode effluent water (equation 6) that consists of OH− and Na+. The Na+ comes from the seawater or alkaline solution processed in the center compartment of the E-CEM. The Na+ ion is 8 to 10 times more concentrated in seawater than the other ions present Mg2+, Ca2+, and K+ on a mole per liter basis. (Werner et al., “Aquatic Chemistry: An introduction emphasizing chemical equilibrium in natural waters,” Wiley-Interscience, New York (1970)). The cathode effluent solution or any combination of anode, cathode, and center compartment effluents become the CO2 absorption solutions for atmosphere CO2 absorption as shown in equations 14-17. (Yoo et al., “Carbon dioxide capture capacity of sodium hydroxide aqueous solution,” Journal of Environmental Management, 114, 512-519 (2013)).
NaOH+CO2→NaHCO3 (14)
NaHCO3+NaOH→Na2CO2 (15)
Na2CO3+CO2+H2O→2NaHCO3 (16)
Overall chemical reaction: CO2+NaOH→NaHCO3 (17)
One mole of NaOH is capable of absorbing up to one mole of CO2. The rate and amount of CO2 absorption into NaOH is proportional to the NaOH concentration. As shown in equation 17, the CO2 is recovered from the atmosphere as NaHCO3 solution. (Yoo et al., “Carbon dioxide capture capacity of sodium hydroxide aqueous solution,” Journal of Environmental Management, 114, 512-519 (2013)). This demonstrates the chemical completion of the total cycle.
To determine the effect surface area has on CO2 re-equilibration in E-CEM effluent, Key West seawater was processed through a larger scale E-CEM at 0.5 gpm and electrode flowrates up to 0.042 gpm. The effluent solutions were collected and combined under three separate experimental conditions. In the first experiment the initial pH of the seawater before processing was 8.3. The E-CEM effluent streams were collected for 160 minutes. This equates to five thirty-minute polarity cycles. A polarity cycle is defined by the length of time an electrode is functioning as an anode/or cathode before the polarity in the module is switched and the electrode acting as the anode/or cathode becomes the cathode/or anode. Polarity switching is a common practice in the Electrodialysis Reversal (EDR) process to desalinate brackish ground and surface waters and it is designed into this system to provide electrode regeneration at regular intervals called polarity cycles. (Dermentzis, “Continuous electrodeionization through electrostatic shielding,” Electrochim. Acta, 53, 2953-2962 (2008)).
For over 160 minutes the seawater effluent was sparged with nitrogen as it exited the E-CEM. The processed streams were collected in a 120″×72″×18″ rubber pool and allowed to re-equilibrate with the atmosphere for sixty-nine hours. Over the course of sixty-nine hours, 5 mL samples were collected twice a day to measure CO2 concentration by coulometry and pH.
In the second experiment effluents processed by the E-CEM were collected in three separate pools 5 feet in diameter (Pool 1 closed squares, Pool 2 closed triangles, Pool 3 open squares). The first and third pool collected E-CEM effluents over 160 minutes. The second pool was filled with effluents collected over 80 minutes. The third pool had a circulating pump that recirculated the water at 75 gph. The processed seawater effluent in each pool was sparged with nitrogen as it exited the E-CEM. The initial seawater pH before processing measured 7.8.
The third experiment collected effluent from the E-CEM for two polarity cycles in a 32 gallon bucket that was 1.6 feet in diameter. This container had the smallest surface to volume ratio of all three experiments. The initial pH and % CO2 of the combined effluents from the E-CEM measured 9.2 and 7.7%. The final pH and % CO2 measured 8.5 and 29.1% after 219 hours.
Comparing all three experiments in
Since the primary ionized species in the cathode effluent water (equation 6) consist of OH− and Na+, the catholyte effluent solution was collected separately and the pH measured over two twenty minute polarity cycles. Table 1 summarizes the pH of the effluent catholyte as 60 gpd of freshwater was fed to each electrode compartment during each cycle. The average pH of the catholyte solution measured 12.5 over both polarity cycles. The concentration of NaOH at these pH levels is calculated to be 0.038 mol/L. A portion of the catholyte solution at this high pH could be used to capture CO2 from the atmosphere while the rest is used to mix with the effluent seawater to bring the total pH to 7 or greater. To enhance absorption of CO2 from the atmosphere, the catholyte was passed through a column and treated with air at a flow rate of 1 lpm and a space time of 2 minutes. Under these conditions the pH dropped to an average of 12.32 (Table 1).
When the flowrates to the electrodes were lowered to 30 gpd, Table 2 shows the final pH of the catholyte solution measured an average of 13.5 which equates to 0.5 mol/L of NaOH available for absorption of CO2 from the atmosphere. At these lower electrode flowrates the catholyte solution is more concentrated causing an increase in pH by approximately 1 pH unit. At these flowrates the catholyte was passed through a PVC column and treated with air at a flow rate of 4 lpm at a space time of 16 minutes. The pH of the catholyte dropped to an average of 13.2.
These experiments highlight the significance that electrode flowrate has on the pH of the effluent catholyte stream and NaOH concentration of the stream. The air bubbling results suggest that more detailed kinetic studies of dilute CO2 absorption into basic hydroxide solutions are needed.
As shown by these experiments, the higher the catholyte flowrate into the E-CEM, the lower the pH of the effluent catholyte solution. Also, the higher current applied to the E-CEM, the higher the pH of the effluent catholyte solution.
The above descriptions are those of the preferred embodiments of the invention. Various modifications and variations are possible in light of the above teachings without departing from the spirit and broader aspects of the invention. It is therefore to be understood that the claimed invention may be practiced otherwise than as specifically described. Any references to claim elements in the singular, for example, using the articles “a,” “an,” “the,” or “said,” is not to be construed as limiting the element to the singular.
The present application is a non-provisional application claiming the benefit of U.S. Provisional Application No. 62/537,139 filed on Jul. 26, 2017 by Heather D Willauer et al., entitled “A CYCLIC PROCESS USING ALKALINE SOLUTIONS CREATED FROM ELECTROLYTICALLY DECARBOXYLATED WATER AS AN ATMOSPHERIC CO2 COLLECTOR FOLLOWED BY REPEATED ELECTROCHEMICAL RECOVERY OF CO2 WITH SIMULTANEOUS PRODUCTION OF DIHYDROGEN FOR LIQUID HYDORCARBON SYNTHESIS AS STORED ENERGY,” the entire contents of which is incorporated herein by reference.
Number | Date | Country | |
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62537139 | Jul 2017 | US |