Cyclically operated fluid displacement machine

Information

  • Patent Grant
  • 6626650
  • Patent Number
    6,626,650
  • Date Filed
    Friday, December 7, 2001
    22 years ago
  • Date Issued
    Tuesday, September 30, 2003
    20 years ago
Abstract
A displacement machine (10) comprises a housing (11), a reciprocating member (12) reciprocable linearly along an axis of reciprocation (13) in the housing (11) and defining with the housing (11) first (14) and second (15) variable volume chambers. A fluid inlet (17) is connected to the first variable volume chamber (14). A fluid outlet (78) is connected to the second variable volume chamber. An inlet value (16) allows flow of fluid through the fluid inlet (17) into the first variable volume chamber (14) and prevents flow of fluid from the first variable volume chamber (14) out of the fluid inlet (17).
Description




The present invention relates to a cyclically operated fluid displacement machine.




The present invention can provide a cyclically operated fluid displacement machine either in the form of an engine or a compressor.




The present invention aims to provide a machine which is very simple and in particular which does not require a valve train system, separate alternator and starter motor or cam shaft. The machine of the present invention could be used as an engine in a hybrid vehicle, the engine producing electrical power which would then be used by electrical motors to power the vehicle.




U.S. Pat. No. 5,172,784 describes an arrangement for powering a hybrid vehicle which comprises external combustion Stirling engines coupled to linear generators and used in conjunction with a battery pack to power electric motors for a vehicle.




U.S. Pat. No. 4,924,956 describes a tandem double-acting free piston engine comprising a housing including a cylinder having first and second combustion chambers at opposite ends thereof and a third combustion chamber between the ends. One double acting piston is displaceable between the first and third combustion chamber. A second double acting piston is displaceable between the second and third combustion chambers. The two double acting pistons are linked so that they move in timed relationship with each other. A linear alternator is combined in the engine by attaching one coil to each of the double acting pistons and by surrounding the cylinder with other electrical coils, the fields of which are intersected by the coils on the two pistons.




The present invention provides a cyclically operated fluid displacement machine which comprises:




a housing;




a reciprocating member reciprocal linearly along an axis of reciprocation in the housing and defining with the housing first and second variable volume chambers;




a fluid inlet connected to the first variable volume chamber;




a fluid outlet connected to the second variable volume chamber;




inlet valve means which allows flow of fluid through the fluid inlet into the first variable volume chamber and which prevents flow of fluid from the first variable volume chamber out of the fluid inlet;




transfer valve means which allows flow of fluid from the first variable volume chamber to the second variable volume chamber and which prevents flow of fluid from the second variable volume chamber to the first variable volume chamber;




outlet valve means which allows flow of fluid from the second variable volume chamber out of the fluid outlet and which prevents flow of fluid from the fluid outlet into the second variable volume chamber; wherein:




during movement of the reciprocating member in the housing in a first direction fluid is drawn into the first variable volume chamber and the fluid in the second variable volume chamber expelled from the second variable volume chamber via the fluid outlet; and




during movement of the reciprocating member in the housing in a second direction, opposite to the first direction, fluid is compressed in the first variable volume chamber and fluid is transferred from the first variable volume chamber via the transfer valve means to the second variable volume chamber;




characterised in that:




the reciprocating member comprises a middle section which extends perpendicularly of the axis of reciprocation and two end sections on opposite sides of the middle section, each of the end sections comprising a wall extending generally parallel to the axis of reciprocation and each of the end sections defining with the middle section an open-ended cylinder open at one end;




the housing has a first piston portion which extends into a first of the open-ended cylinders of the reciprocating member and which acts as a piston in the first open-ended cylinder with the first piston portion and the first open-ended cylinder together defining the first variable volume chamber; and




the housing has a second piston portion which extends into a second of the open-ended cylinders of the reciprocating member which acts as a piston in the second open-ended cylinder with the second piston portion and the second open-ended cylinder together defining the second variable volume chamber.




The construction of the machine given above provides an engine or a compressor which has a reduced weight at reduced cost and is simple. In effect, the machine has a single moving member. The machine would be ideal, for instance, for use as an engine in a hybrid vehicle.




Preferably, the reciprocating member has a generally circular radial cross-section and the end sections each comprise an annular wall spaced from a central axis of the reciprocating member.




Making the reciprocating member circular in cross-section eases the manufacture of the machine as a whole.




Preferably, an electrical winding is provided in the housing surrounding the reciprocating member, the electrical winding extending parallel to and adjacent to the end-section walls of the reciprocating member.




The present invention can provide a very compact and simple combined machine and electrical power generator. By locating the winding next to the reciprocating member more power and/or greater electrical control is provided. The construction of the engine can allow the greater percentage of the work of the piston in an engine to be extracted and also the construction of machine allows electrical force to be used efficiently to compress gas in a compressor or to compress fuel/air mixture in an engine. Electrical control can also be used to control the position of the reciprocating member accurately.




Preferably, the electrical winding extends parallel to the axis of reciprocation on the reciprocating member and has a length equivalent to at least the sum of the axial length of the reciprocating member and the distance travelled by the reciprocating member in each reciprocation. This ensures good efficiency.




Preferably the end section walls of the reciprocating member are slidable in slots defined in the housing and the electrical winding in the housing extends adjacent to, and parallel with, surfaces defining the slots. Preferably a seal is formed between the end sections of the reciprocating member and the slots in which the end section slides.




In some embodiments resilient means acts between the housing and the reciprocating member to bias the reciprocating member to move in one direction. Preferably the resilient means act to bias the reciprocating member to reduce the second variable volume chamber to a minimum volume.




The reciprocating member in the present machine is essentially a free motion member. In the prior art, free motion pistons have tended to be used in diesel engines or in Stirling engines. In diesel engines combustion could be ensured by the functioning of the diesel cycle. However, the engines tend to be fairly large and bulky. Stirling engines lack the benefit of internal combustion. The resilient means biassing the reciprocal member could comprise a standard coiled spring or a gas spring. The machine could be configured to work at a frequency equivalent to its resonant frequency, e.g. 3000 rpm. The machine could also be operated by pausing the reciprocating member at a convenient point, with the duration of the pause being variable to vary power output.




Preferably, each of the inlet valve means, the outlet valve means and the transfer valve means comprises either a one-way valve which opens and closes under the action of a pressure differential thereacross or a ported valve comprising a port opening onto one of the variable volume chambers which is cyclically opened and closed by the reciprocating member during reciprocation.




The present invention can remove the need for a complicated valve train system. The present invention when used as an engine can combine an alternator and a starter motor by using electrical winding.




The present invention does away with the need for a cam shaft to control movement of valves. The present invention works essentially on a two-stroke cycle when the invention is used as an engine.




Preferably the inlet valve means comprises a spring-biassed one-way valve.




In one embodiment the machine described before functions as an internal combustion engine, wherein:




a charge of air is drawn into the first variable volume chamber via the fluid inlet;




the charge of air drawn into the first variable volume chamber is compressed;




the compressed charge of air is delivered via the transfer valve means to the second variable volume chamber;




the machine comprises fuel delivery means which delivers fuel to a second variable volume chamber for mixing with the compressed charge of air;




the compressed charge mixture of fuel and air is combusted and allowed to expand in the second variable volume chamber; and




the expanded combusted mixture is scavenged from the second variable volume chamber by a subsequent charge of air delivered to the second variable volume chamber via the transfer valve means.




The present invention provides a very simple construction of engine, with essentially only one moving part.




Preferably the fuel used in the engine is compressed natural gas and the machine comprises storage means for storing natural gas in a pressurised state and fuel delivery means controls the flow of the pressurised natural gas into the second variable volume chamber without use of pumping means. The engine is made simple by the fact that no pump is needed. The engine is made simple and light and can be used for instance to provide enough power to drive a television and lights. Bottled natural gas is widely available. The burning of natural gas solves lots of emission problems, because natural gas burns very efficiently in air without leaving difficult problems of emissions. Indeed it is envisioned that the engine of the present invention will run without any need for treatment of the exhaust gases, for instance without the need of a catalytic converter.




Preferably the inlet valve means comprises a one-way valve, the transfer valve means comprises a port cyclically opened and closed during motion of the reciprocating member and the exhaust valve means comprises a port cyclically opened and closed during motion of the reciprocating member. More preferably, the transfer valve means comprises a first transfer valve which can be opened in the first variable volume chamber and a second transfer port which can be opened in the second variable volume chamber and conduit means extending through the reciprocating member to connect the first and second transfer ports.




The first transfer port is devised in an inwardly facing surface of an end section wall of an open ended cylinder of the reciprocating member and the second transfer port is provided in an inwardly facing surface of an end section wall of the other open ended cylinder of the reciprocating member.




The present invention provides a simple construction wherein the flow of gases passes actually through the reciprocating member itself rather than through the housing surrounding the reciprocating member. This is a novel approach to the passage of gases.




As mentioned above, it is preferable that a first piston portion of the housing extends in a first of the open-ended cylinders and opens and closes the first transfer port present in the first open ended cylinder during reciprocation of the reciprocating member. It is also preferable that a second piston portion of the housing extends in a second of the open-ended cylinders and acts as a piston in the second open ended cylinder and opens and closes the second transfer port present in the second open ended cylinder during reciprocation of the reciprocating member. Ideally, the exhaust valve means comprises an exhaust port which can be opened in the second variable volume chamber and conduit means extending through the reciprocating member to connect the exhaust port to the fluid outlet. The exhaust port provided will be advantageously provided on the inwardly facing surface of the end section wall of the second open ended cylinder, the exhaust port being located opposite the second transfer port. It is preferred that the second piston portion of the housing controls the opening and closing of the exhaust port by opening and closing the exhaust port during reciprocation of the reciprocating member.




It will be appreciated that the engine is simple in construction, operates on a two-stroke cycle and uses scavenging to remove at least some of the combusted gas to exhaust. The scavenging will permit some exhaust gas recirculation, because some exhaust gases will inevitably remain along with the fresh incoming charge, for subsequent combustion. This may improve the emissions of the engine.




Preferably during each reciprocation of the reciprocating member, the second piston portion of the housing sequentially:




opens the exhaust port to allow combusted gases to flow from the second variable volume chamber;




opens the second transfer port to allow admittance of a charge of air into the second variable volume chamber to scavenge combusted gases out of the second variable volume chamber through the exhaust port and to supply air for combustion;




closes the second transfer port to prevent air being expelled through the transfer port during compression; and




closes the exhaust port to seal the second variable volume chamber ready for combustion.




Preferably, the second piston portion of the housing which acts as a piston in the second variable volume chamber is provided with a cut-out portion located adjacent the second transfer port when the second transfer port is open which defines a region where combustion is commenced. Preferably, the fuel delivery means delivers fuel to the region of the second variable volume chamber defined by the cut out portion in the second piston portion of the housing.




Preferably the fuel and air mixture is ignited by active radical combustion. Active radical combustion is a new combustion mechanism recognised in the art in which the fuel/air mixture commences combustion spontaneously due to the presence of free radical ions in the mixture along with an elevated pressure and an elevated temperature of the mixture. The free radical ions are most advantageously introduced by the retention of exhaust gases in the mixture and the use of a two-stroke cycle with scavenging actively assists this. Indeed, the scavenging arrangement preferred in the present invention is a well-proven system which gives a well balanced distribution of fuel/air which is very good for auto ignition. The active radical combustion gives stable and clean combustion, particularly when an engine is run at a steady speed. It is envisaged that the very simple engine of the present invention will use active radical combustion with a two-stroke cycle and will operate as a steady state or a reasonably steady state with perhaps a full load condition and a half-load condition.




The machine of the present invention can be provided with a spark ignition means which operates in the region of the second variable volume chamber when ignition is commenced. The spark ignition means can be used either instead of active radical combustion or in combination with active radical combustion. It is preferred that active radical combustion is used alongside spark ignition, because the spark ignition will ensure combustion at a particular time, whilst the active radical combustion will ensure combustion which provides very low levels of NO


x


hydrocarbons and carbon monoxide.




Preferably the housing has conduit means passing therethrough which allow cooling air to be drawn from, and expelled to, the atmosphere for passing over and cooling of the reciprocating member. The reciprocating member can itself have cooling passages passing therethrough which allow passage of cooling air through the reciprocating member. Again, the use of air cooling provides a very simple engine, which does not, for instance, require a water pump.




Preferably the engine comprises an electrical winding in the housing surrounding the reciprocating member and the reciprocation of the reciprocating member is used to generate electrical power with the electrical winding being connectable to an electrical load. For instance, the present invention could be used as an engine in a hybrid vehicle. The reciprocating member can generate single phase alternating current. Three-phase alternating current would then be provided by use of an inverter. The present invention integrates the generator into the engine itself by providing an electrical coil in the cylinder liner. The electrical coil is therefore brought very close to the reciprocating member and this aids considerably the efficiency for generators.




The coil is adjacent to the reciprocating member and there is no cylinder liner in between which will attenuate the flux linkage. The clearance between the coil and the reciprocating member can be reduced to perhaps {fraction (1/1000)} th of an inch, ensuring maximum efficiency of the electrical circuit.




The present invention provides a good combination of engine and generator because essentially the engine is turned inside out, with the what would normally be the cylinder block in fact providing the pistons and what would normally be the piston providing the cylinders. This facilitates a good interaction between the reciprocating member and the coil surroundings.




It is envisaged that the present invention would fill the gap between current technology and fuel cell technology and could provide an immediate hybrid power solution for vehicles, where the delay to produce hybrid vehicles has been in part due to the complexity and cost of existing engines and fuel cell systems. The present engine would also be very useful as a static generator. The generator could be used as a generator for electrical power for electrical actuators in a vehicle which are now more common and which are more efficient and more in place of hydraulic actuators. The combined generator engine in a vehicle could be provided with a socket for outside uses so that the engine could not only provide power for powering electric motors driving a vehicle, but also external power, e.g. of 50 Hz, for powering electrical apparatus used outside the vehicle.




The present invention also provides a use of the machine described above in its operation as an engine in which one machine is used in tandem with a second machine, with the reciprocal members of the first and second machines lying on the same axis of reciprocation and with the reciprocal members of the first and second machines connected to move together and with the timing of both machines chosen so that whilst combusted gases are expanded in one machine a charge of fuel and air is being compressed in the other machine. The coupling of the two pistons together would utilise the combustion of fuel and air mixture in one engine with the subsequent expansion of gases as power for compressing charge air in the other engine.




In a further aspect, the machine of the present invention could also be used as a compressor with the reciprocating member driven to reciprocate by electrical power supplied to the electrical winding of the machine, wherein during reciprocation:




the charge of gas is drawn into the first variable volume chamber via the fluid inlet;




a charge of gas drawn into the first variable volume chamber is compressed in the first variable volume chamber;




the compressed gas is delivered via the transfer valve means to the second variable volume chamber;




the compressed gas delivered to the second variable volume chamber is compressed further in the second variable volume chamber;




the compressed gas in the second variable volume chamber is expelled via the outlet means to the outlet.




Preferably the inlet valve means in the compressor embodiment of the invention comprises a first one way valve which allows gas to pass from the fluid inlet into the first variable volume chamber and does not allow gas to pass from the first variable volume chamber out of the fluid inlet, the first one way valve allowing passage of gas from the fluid inlet to the first variable volume chamber only after a pressure differential of a first magnitude is established thereacross.




Preferably the transfer valve means comprises a second one way valve which allows gas to pass from the first variable volume chamber to the second variable volume chamber and which prevents gas flowing from the second variable volume chamber to the first variable volume chamber, the second one way valve allowing passage of gas from the first to the second variable volume chamber only when a pressure differential is established thereacross of a second magnitude.




Preferably the outlet valve means comprises a third one way valve which allows gas to be expelled from the second variable volume chamber to the fluid outlet and prevents gas being drawn into the second variable volume chamber via the fluid outlet, the third one way valve allowing expulsion of gas from the second variable volume chamber only when a pressure differential is established thereacross of a third magnitude.




It will be appreciated that the compressor provided by the invention is a two-stage compressor, with the gas being compressed to a first level of pressure in the first variable volume chamber and the second level of pressure in the second variable volume chamber. Preferably the first, second and third one way valves are spring-biassed valves.




The compressor of the present invention is simple and cheap in construction.




The first variable volume chamber preferably has a cross-section taken perpendicularly of the axis of reciprocation which has a first area and the second variable volume chamber has a cross-section taken radially of the axis of reciprocation which has a second area smaller than the first area. Thus, for a given force on the reciprocating member the pressure applied to gas in the first variable volume chamber is less than the pressure applied to the gas in the second variable volume chamber.




Preferably the housing has a first piston portion which extends into the first variable volume chamber and matches in radial cross-section the first variable volume chamber and the housing has a second piston portion which extends into the second variable volume chamber and matches in radial cross-section the second variable volume chamber.




The present invention achieves its simplicity of construction by reversing the usual arrangement of components. The cylinders are provided by the reciprocating member and the pistons are provided by the static housing.




Preferably the inlet valve means is provided in the first piston portion of the housing and the outlet valve means is provided in the second piston portion. Preferably the transfer valve means is located in the middle section of the reciprocating member.




It is preferred that the second variable volume chamber has a maximum volume smaller than the maximum volume of the first variable volume chamber.




Preferably the engine has control means to control the electrical wave form used to power the electrical winding and thereby control the output of the machine.











Further embodiments of the present invention will now be described with reference to the accompanying drawings, in which:





FIG. 1

is a schematic cross-section of an internal combustion engine according to the present invention;





FIG. 2

is a schematic cross-section taken through the internal combustion engine of

FIG. 1

;





FIG. 3

is a schematic representation of a combined pair of the internal combustion engines illustrated in

FIGS. 1 and 2

; and





FIG. 4

is a schematic cross-section taken through a compressor according to the present invention.











Turning now to

FIG. 1

, a cyclically operating fluid displacement machine can be seen in the form of an internal combustion engine


10


. The internal combustion engine


10


comprises a housing


11


in which there reciprocates a reciprocating member


12


. The reciprocating member


12


is reciprocal linearly along an axis of reciprocation


13


in the housing


11


. The reciprocating member


12


defines with the housing


11


a first variable volume chamber


14


and a second variable volume chamber


15


.




An inlet valve


16


in the form of a one-way spring biassed valve allows air to be drawn from air inlet


17


into the first variable volume chamber


14


and prevents flow of air from the first variable volume chamber


14


out of the air inlet


17


.




The reciprocating member


12


comprises a middle section


18


which extends perpendicularly of the axis of reciprocation


13


. The reciprocating member


12


also comprises two end sections


19


and


20


on opposite sides of the middle section


18


. Each of the end sections


19


and


20


comprises a wall extending generally parallel to the axis of reciprocation


13


. Each of the end sections


19


and


20


defines with the middle section


18


an open-ended cylinder open at one end. The housing


11


has a first piston portion


21


which extends into a first of the open-ended cylinders of the reciprocating member


12


and which acts as a piston in the open-ended cylinder formed by the end-section


19


. The first piston portion


21


and the first open-ended cylinder formed by the end section


19


together define the first variable volume chamber


14


.




The housing


11


has a second piston portion


22


which extends into the open ended cylinder defined by the end-section


20


and which acts as a piston in the open-ended cylinder defined by the end section


20


. The second piston portion


22


and the open ended cylinder formed by the end section


20


together define the second variable volume chamber


15


. Transfer of gas from the first variable volume chamber


14


to the second variable volume chamber


15


is permitted by three conduits


23


,


24


and


25


(see FIG.


2


). Each conduit


23


,


24


,


25


runs from a transfer port which can open onto the first variable volume chamber


14


to a transfer port which can open onto a second variable volume chamber


15


. For instance, as can be seen in

FIG. 1

, the conduit


23


runs from a transfer port


26


which can open onto the variable volume chamber


14


to a transfer port


27


which can open onto the variable volume chamber


15


. The transfer ports


26


and


27


are closed when they are aligned with and are covered respectively by the piston portions


21


and


22


of the housing


11


. The transfer ports


26


and


27


are open when they are not aligned with and are not covered respectively by the piston portions


21


and


22


.




A conduit


30


extends through the reciprocating member


12


and connects an exhaust port


31


openable in the variable volume chamber


15


with an exhaust


32


of the engine


10


. The exhaust port


31


is located diametrically opposite the transfer ports


27


,


33


and


34


, as can be seen in FIG.


2


.




It can also be seen in

FIG. 2

that the reciprocating member


12


has a circular radial cross-section. The end sections


19


and


20


of the reciprocating member


12


comprise each an annular wall spaced from the central axis of the reciprocating member


12


, which is coincident with the axis of reciprocation


13


. Each of the end section annular walls


19


and


20


are slidable in annular slots provided in the housing


11


. Two annular slots


35


and


36


are provided one at each end of the housing


11


. An annular ring seal


37


acts between the end section


19


and the slots


35


and an annular ring seal


38


acts between the slot


36


and the end section


20


.




An electrical winding


39


is provided in the housing


11


wound around the reciprocating member


12


. The electrical winding


39


is annular in nature and extends parallel to and adjacent to the cylindrical outermost surface of the reciprocating member


12


. The annular electrical winding


39


extends parallel to the axis of reciprocation


13


and has a length equivalent to at least the sum of the axial length of the reciprocating member


12


and the distance travelled by the reciprocating member


12


during each reciprocation.




The engine


10


uses compressed natural gas as a fuel. The compressed natural gas is contained in a pressurised container


40


which is connected by a pipe


41


to a gas injector


42


. The gas injector


42


regulates the flow of compressed natural gas into the second variable volume chamber


15


, but the engine


10


does not include any pumping means for the fuel, instead relying upon the pressure of the pressurised gas itself.




The second piston portion


22


of the housing


11


is provided with a cut out portion


43


which is located adjacent the transfer ports


27


,


33


and


34


when the transfer ports


27


,


33


and


34


are open, i.e. the reciprocating member


12


is in its position shown in

FIG. 1

, i.e. displaced to the left, with the volume of the second variable volume chamber


15


at or close to maximum volume and the volume of the first variable volume chamber


14


at or close to its minimum volume. The cut out portion


43


defines a region in the second variable volume chamber


15


in which combustion is commenced. A spark plug


44


is provided to operate in the region


43


.




The housing


11


is provided with cooling air inlets such as


45


and


46


. These cooling air inlets


45


and


46


as shown are valved inlets, permitting cooling air to be drawn into the housing


11


, but not expelled from the housing


11


. Instead, cooling air outlets


77


and


78


are provided at the other end of the housing


11


. Cooling air ducts


47


and


48


extend linearly along the length of the reciprocating member


12


. As the reciprocating member


12


reciprocates, cooling air is drawn in through the cooling air inlets


45


and


46


, passed through the cooling air ducts


47


and


48


and expelled through the cooling air outlets


77


and


78


. In fact, the cooling air exhausted through the outlet


78


is mixed with exhaust gases passing through the exhaust


32


.




In operation of the engine shown in

FIGS. 1 and 2

a charge of air is drawn into the first variable volume chamber


14


via the fluid inlet


17


and via the one way inlet valve


16


. The air is drawn into the first variable volume chamber


14


as the first variable volume chamber


14


increases in volume, i.e. when the reciprocating member


12


moves to the right of its position in FIG.


1


. As the reciprocating member


12


moves to increase the volume of the first variable volume chamber


14


, a pressure differential is established across the one-way inlet valve


16


which allows admission of air into the first variable volume chamber


14


. Air continues to be drawn into the chamber


14


until the chamber


14


reaches its maximum volume. At this point the one way valve


16


closes and the reciprocating member


12


acts to reduce the volume of the chamber


14


.




The transfer port


26


is open throughout all or the majority of travel of the reciprocating member


12


. As the reciprocating member


12


acts to reduce the volume of the chamber


14


, the air in the chamber


14


is compressed and also displaced through the transfer port


26


into the conduits


23


,


24


and


25


. Initially as the reciprocating member


12


acts to reduce the volume of the chamber


14


, the transfer ports


27


,


33


and


34


are not open to the chamber


15


, because they are sealed by the piston portion


22


of the housing


11


. As the chamber


14


reaches its minimum volume and the chamber


15


reaches it maximum volume, the transfer ports


23


,


24


and


25


become uncovered and the compressed air flows into the chamber


15


and scavenges from the chamber


15


combusted gases out through the exhaust port


31


to the exhaust


32


. The air admitted via the transfer ports


27


,


33


and


34


also forms fresh charge air for the engine


10


.




Once the chamber


15


has reached its maximum volume then the direction of motion of the reciprocating member


12


will change and the reciprocating member


12


will act to reduce the volume of the chamber


15


and increase the volume of the chamber


14


. The transfer ports


27


,


33


and


34


are then covered and closed by the peripheral surface of the piston portion


22


. The exhaust port


31


is subsequently closed by the piston portion


22


. The chamber


15


is then closed and the air in the chamber


15


becomes compressed as the reciprocating member


12


moves to reduce the volume of the chamber


15


.




Either when the exhaust port


31


is closed, or shortly before the exhaust port


31


becomes closed, pressurised gas is admitted to the chamber


15


. The injector


42


controls the admission of pressurised gas.




The mixture of gas and air in the chamber


15


is compressed after the exhaust port


31


is closed by the reduction in volume of the chamber


15


. At or about the point where the volume of the chamber


15


is at its minimum, the spark plug


44


sparks and ignites the gas and air mixture. The combusted gas and air mixture then expands and forces the reciprocating member


12


to move as the volume of the chamber


15


increases. Eventually, the exhaust port


31


is uncovered and the expanding combusted gases can escape to the exhaust


32


. The combusted gases are scavenged by the next charge of air admitted to the transfer ports


27


,


33


and


34


and the whole cycle begins again.




The fuel/air mixture present in the chamber


15


before combustion will contain some exhaust gas and this is preferred. It is preferred because the exhaust gas will contain radical ions and will enable combustion of the fuel/air mixture by active radical combustion. Active radical combustion is known in the art and will not be explained in detail in the specification. In the preferred embodiment, active radical combustion occurs in parallel with combustion using spark ignition.




In the

FIG. 1

embodiment of the invention the engine


10


comprises a spring


49


which acts between the housing


11


and the reciprocating member


12


to bias a reciprocating member


12


into a position where the chamber


15


has minimum volume and the chamber


14


has maximum volume. In this arrangement, after the combusted gases in chamber


15


have expanded, the spring


49


uses stored energy to return the reciprocating member


12


to a position in which the chamber


14


has maximum volume and the chamber


15


minimum volume.




The reciprocation of the reciprocating member


12


will generate electricity by means of the electrical winding


39


. The electrical winding


39


is connected to an electronic controller


50


which generates an alternating current sinusoidal waveform on the line


51


. The line


51


is connected to an electrical load. The line


51


is also connected to an electronic controller


52


which controls the ignition of the spark plug


44


and controls injection of pressurised gas by the injector


42


. The controller


52


can determine the position of the reciprocating member


12


relative to the housing


11


from the signal on the line


51


.




Rather than using a spring such as spring


49


, it is envisaged that two engines


10


can be used in tandem as illustrated in FIG.


3


. It can be seen in

FIG. 3

that the second variable volume chamber


15


of one of the engines


10


has its maximum volume when the second variable volume chamber


15


of the other engine


10


has its minimum volume. The two reciprocating members


12


are connected by a connecting rod


53


. The expansion of the combusted gases in one of the engines


10


will cause both of the reciprocating members


12


in both engines


10


to move. In the arrangement shown, there will always be expansion of combusted gases in one of the engines so that there will always be an expanding force acting to move the reciprocating members


12


. The expansion of combusted gases in one of the engines


10


acts to move the reciprocating members


12


in one direction and the expansion of the combusted gas in the other engine


10


acts to move the reciprocating members


12


in the opposite direction.




It can be seen in

FIG. 3

that the controller


50


is common to both engines


10


and the line


51


is connected to an inverter


54


which produces three-phase alternating current on the line


55


.




It will be appreciated from the above that the engine of the present invention provides a combined engine and electrical generator, suitable for use in, for instance, a hybrid electrical vehicle. In such a case, the engine would be connected to a combination of batteries and electric motors and would power the electric motors and/or generate electricity for storing in the batteries. It is also possible that the output line could be connected to a load outside of the vehicle, to power other electrical devices.




The engine


10


of the present invention can be designed to work at a specific frequency, which will be the natural frequency of the engine. The engine is designed to work in a steady state condition or perhaps in two different steady state conditions. The interaction of the reciprocating member


12


and the surrounding electrical winding


39


can allow some control of reciprocation of the reciprocating member


12


by use of the electrical controller


50


. The frequency of reciprocation of the reciprocating member


12


and/or the amplitude of reciprocal movement can be varied to vary the current output. The current will be proportional to a maximum velocity of the reciprocating member


12


.




It is envisaged that the induction coil


39


will comprise enamelled wire.




The engine


10


described above can be started using the coil


39


powered by an electrical source such as a battery. The controller


50


can be used to energise the coil


39


in order to start the reciprocation of the reciprocating member


12


. Once the reciprocating member


12


has started reciprocation then the controller


52


will start injection of pressurised gas and ignition of the spark plug


44


. Timed opposing forces will be applied on the reciprocating member


12


under the control of the controller


50


during starting. The two coils of the two engines


10


of the

FIG. 3

arrangement will be controlled in tandem during starting in the

FIG. 3

arrangement. In other words, the coil


39


is used as part of an electrical motor to start the motion of the reciprocating member as well as a generator in extracting power from the engine. Typically the reciprocating member will be reciprocated three or four times before combustion is initiated.




It is envisaged that the coil


39


can be used in place of or in parallel with a spring such as


49


to apply an electromagnetic force which acts to reduce the volume of the chamber


15


and compress the charge therein. Electrical power would be supplied to the coil


39


to enable this to happen. As long as on average the power needed by the coil


39


to effect compression of the fuel/air charge is less than the power extracted by the coil from motion of the reciprocating member caused by expansion of combusted gases, the engine will produce electrical power. The coil can in effect act as an electrical equivalent to a flywheel. Use of a coil as the sole means of effecting compression of a fuel/air charge (without help of a spring) can be beneficial in ensuring accurate control of position of reciprocating member


12


.




The engine


10


can be operated in such a way that during operation the reciprocating member


12


can be held stationary for a pause of a controllable duration, under the control of an electromagnetic force applied by coil


39


. For instance, the reciprocating member


12


could be held in a position in which the exhaust port


31


has just been closed. The coil


39


could then, after a pause, apply an electromagnetic force to compress the fuel/air charge in the chamber


15


and operation could start again. The use of periodically occurring variable length pauses could be used to vary the power output of the engine in place of a change of rate of reciprocation of the reciprocating member


12


since it is preferred that the reciprocating member


12


when reciprocating does so at a constant optimum rate.




It will be appreciated that the engine above provides a very simple construction engine of light weight and low cost. The engine effectively has a single moving part, the reciprocating member


12


. The engine does not need complicated valving arrangements or cam shafts to drive such valves.




The cyclically operated fluid displacement machine of the present invention can also provide a compressor and an example of this is shown in FIG.


4


. In

FIG. 4

a compressor


100


is shown to comprise a housing


101


in which reciprocates a reciprocating member


102


. The reciprocating member


102


is reciprocal along an axis of reciprocation


103


. The reciprocating member


102


defines with the housing


101


a first variable volume chamber


104


and a second variable volume chamber


105


. The first variable volume chamber


104


has a cross-section taken radially of the axis of reciprocation


13


which has a first area and the second variable volume chamber


105


has a cross-section taken radially of the axis of reciprocation


103


which has a second area smaller than the first area. The second variable volume chamber


105


has a maximum volume smaller than the maximum volume of the first variable volume chamber


104


. A one-way inlet valve


106


allows flow of gas from a gas inlet


107


into the first variable volume chamber


104


, but does not allow gas to pass from the variable volume chamber


104


out of the gas inlet


107


. The one way inlet valve


106


is spring-biassed and only allows gas to flow from the gas inlet


107


into the first variable volume chamber


104


when a pressure differential of a first magnitude is established thereacross. The reciprocating member


102


comprises a middle section


108


which extends perpendicularly of the axis of reciprocation


103


. The reciprocating member


102


has two end sections


109


and


110


on opposite sides of the middle section


108


. The end sections


109


,


110


comprise walls extending generally parallel to the axis of reciprocation


103


. Each end section


109


,


110


defines with the middle section


108


an open ended cylinder, open at one end. The housing


101


has a first piston portion


111


which extends into the open ended cylinder defined in part by the end section


109


. The piston portion


111


acts as a piston in the open ended cylinder defined in part by the end section


109


. The first piston portion


111


and the open ended cylinder defined in part by the end section


109


together define the first variable volume chamber


104


.




A second piston portion


112


extends into the open ended cylinder defined in part by the wall


110


. The piston portion


112


acts as a piston in the open ended cylinder defined in part by the end section


110


and the open ended cylinder and the piston portion


112


together define a second variable volume chamber


105


.




The reciprocating member


102


has a generally circular radial cross-section and the end sections


109


and


110


each comprise an annular wall spaced from the central axis of the reciprocating member


102


which is coincident with the axis of reciprocation


103


. The end section walls


109


and


110


are slidable in two annular slots


113


and


114


provided at opposite ends of the housing


101


. A transfer one-way valve


115


which is spring biassed is provided in the middle section


108


of the reciprocating member


102


. The valve


115


allows gas to pass from the chamber


104


to the chamber


105


but does not allow gas to pass from the chamber


105


back to the chamber


104


. The valve


115


is spring-biassed and only allows gas to pass from the chamber


104


to the chamber


105


when a pressure differential is established thereacross which is of a second magnitude.




A third one-way valve


116


which is also spring-biassed is provided in the piston portion


112


and allows gas to be expelled from the chamber


105


to a gas outlet


117


. The one-way valve


116


allows gas to be expelled from the chamber


105


to the outlet


117


but does not allow gas to be drawn into the chamber


105


from the outlet


117


. The valve


116


is spring-biassed to allow gas to be expelled from the chamber


105


to the outlet


117


only when a pressure differential is established thereacross of a third magnitude.




An annular electrical winding


118


surrounds the reciprocating member


112


and extends parallel to and is adjacent to the outwardly facing cylindrical surface of the reciprocating member


102


. The electrical winding


118


extends parallel to the axis of reciprocation


103


and has a length equivalent to at least the sum of the axial length of the reciprocating member


102


and the distance travelled by the reciprocating member


102


in each reciprocation.




The electrical winding


118


is connected to a controller


119


which is connected to the source of electrical power


120


. The controller


119


supplies to the coil


118


an electrical waveform controlled in such a way that the reciprocating member


102


is forced first one way and then the opposite way, in a timed fashion. The reciprocating member


102


is preferably caused to reciprocate back and forth at a frequency set by the electrical waveform supplied by the controller


119


.




Starting with the volume of the chamber


104


at its minimum, the reciprocating member will be forced by the electromagnetic force applied by the coil


118


to increase the volume of the chamber


104


. This increasing in volume will establish a pressure differential across the inlet valve


106


and when this pressure differential is greater than the first magnitude mentioned above, the inlet valve


106


will open to allow gas to be drawn in from the gas inlet


107


into the chamber


104


. Once the chamber


104


reaches its maximum volume then the one way valve


106


will close and the reciprocating member


102


will be forced by the magnetic force to reduce in volume the chamber


104


. The gas in the chamber


104


will therefore be compressed. When the pressure of the compressed gas in the chamber


104


exceeds a second magnitude (mentioned above) the one way valve


115


will open and will allow gas to flow from the chamber


104


into the chamber


105


(which increases in size as the chamber


104


decreases in size). When the chamber


105


reaches its maximum volume and the chamber


104


reaches its minimum volume, then the one way valve


115


will close and the reciprocating member


102


will be forced again to increase the volume of the chamber


104


(drawing in gas as previously described) whilst at the same time reducing in volume the chamber


105


. Since the chamber


105


is a of a reduced cross-sectional area, the force on the reciprocating member


102


will result in a greater pressure being applied to the gas compressed in chamber


105


. The gas compressed in chamber


105


is compressed until the pressure differential across the valve


116


reaches the third magnitude, at which point the valve


116


opens and allows the gas compressed in chamber


105


to escape via the gas outlet


117


.




It will be appreciated that the compressor


100


provided by the invention is a two stage compressor of very simple construction. The output of the compressor can be controlled simply by controlling the electrical wave form used to power the electrical winding


118


.




The construction of the compressor


100


is unusual in that the pistons are part of the static housing whilst the cylinders are part of a reciprocating member. This construction makes good use of the flux linkage between the annular electrical winding


118


and the reciprocating member


102


, which is located adjacent to the electrical winding


118


. The two stage compressor is effectively a single moving part machine.




Whilst above the open ended cylinders defined by the reciprocating member are circular in cross-section, it should be appreciated that the open ended cylinders could be of any cross-section and the use of the term “cylinder” should not require a circular cross-section but could include, for instance, a square cross-section, an oval cross-section, a rectangular cross-section or whatever shaped cross-section is most convenient.




Whilst in the engine


10


mentioned above the transfer ports, e.g.


26


are closed by the piston


21


when the chamber


14


is at minimum volume, the transfer ports opening onto the chamber


14


could be permanently open to the chamber


14


since control of transfer between chambers


14


and


15


is governed by the transfer ports


27


,


33


and


34


which open onto the chamber


15


.




In the compressor


100


or the engine


10


mentioned above the reciprocating member


12


,


102


could be of steel with good magnetic properties. Alternatively, a coil could be provided within the reciprocating member


12


,


102


for instance to allow the use of a lighter member. A current could be run through (or induced in) such a coil to improve the performance of the machine.



Claims
  • 1. A cyclically operating fluid displacement machine which comprises:a housing; a reciprocating member reciprocable linearly along an axis of reciprocation in the housing and defining with the housing first and second variable volume chambers; a fluid inlet connected to the first variable volume chamber; a fluid outlet connected to the second variable volume chamber; inlet valve means which allows flow of fluid through the fluid inlet into the first variable volume chamber and which prevents flow of fluid from the first variable volume chamber out of the fluid inlet; transfer valve means which allows flow of fluid from the first variable volume chamber to the second variable volume chamber and which prevents flow of fluid from the second variable volume chamber to the first variable volume chamber; and outlet valve means which allows flow of fluid from the second variable volume chamber out of the fluid outlet and which prevents flow of fluid from the fluid outlet into the second variable volume chamber; wherein: during movement of the reciprocating member in the housing in a first direction fluid is drawn into the first variable volume chamber and fluid in the second variable volume chamber is expelled from the second variable volume chamber via the fluid outlet; during movement of the reciprocating member in the housing in a second direction opposite to the first direction fluid is compressed in the first variable volume chamber and fluid is transferred from the first variable volume chamber via the transfer valve means to the second variable volume chamber; the reciprocating member comprises a middle section which extends perpendicularly of the axis of reciprocation and two end sections on opposite sides of the middle section each of the end sections comprising a wall extending generally parallel to the axis of reciprocation and each of the end sections defining with the middle section an open-ended cylinder open at one end; the housing has a first piston portion which extends into a first of the open-ended cylinders of the reciprocating member and which acts as a piston in the first open-ended cylinder with the first piston portion and the first open-ended cylinder together defining the first variable volume chamber; and the housing has a second piston portion which extends into a second of the open-ended cylinders of the reciprocating member and which acts as a piston in the second open-ended cylinder with the second piston portion and the second open-ended cylinder together defining the second variable volume chamber; characterized in that: the machine further comprises an electrical winding provided in the housing surrounding the reciprocating member, the electrical winding extending parallel to and adjacent to the end section walls of the reciprocating member.
  • 2. A machine as claimed in claim 1 wherein the reciprocating member has a generally circular radial cross-section and the end sections each comprise an annular wall spaced from a central axis of the reciprocating member.
  • 3. A machine as claimed in claim 1 wherein the electrical winding extends parallel to the axis of the reciprocation of the reciprocating member and has a length equivalent at least to the sum of the axial length of the reciprocating member and the distance travelled by the reciprocating member in each reciprocation.
  • 4. A machine as claimed in claim 3 in which the end section walls of the reciprocating member are slidable in slots defined in the housing and the electrical winding in the housing extends adjacent to and parallel with surfaces defining the slots.
  • 5. A machine as claimed in claim 4 in which a seal is formed between the end sections of the reciprocating member and the slots in which the end section slides.
  • 6. A machine as claimed in claim 5 wherein resilient means acts between the housing and the reciprocating member to bias the reciprocating member to move in one direction.
  • 7. A machine as claimed in claim 6 wherein the resilient means acts to bias the reciprocating member to reduce the second variable volume chamber to a minimum value.
  • 8. A machine as claimed in claim 1 wherein each of the inlet valve means, the outlet valve means and the transfer valve means comprises either a one-way valve which opens and closes under the action of a pressure differential thereacross or a ported valve comprising a port opening onto one of the variable volume chambers which is cyclically opened and closed by the reciprocating member during reciprocation.
  • 9. A machine as claimed in claim 8 in which the inlet valve means comprises a spring-biased one way valve.
  • 10. A machine as claimed in claim 1 which functions as an internal combustion engine wherein:a charge of air is drawn into the first variable volume chamber via the fluid inlet; the charge of air drawn into the first variable volume chamber is compressed; the compressed charge of air is delivered via the transfer valve means to the second variable volume chamber; the machine comprises fuel delivery means which delivers fuel to the second variable volume chamber for mixing with the compressed charge of air; the compressed charge mixture of fuel and air is combusted and allowed to expand in the second variable volume chamber; and the expanded combusted mixture is scavenged from the second variable volume chamber by a subsequent charge of air delivered to the second variable volume chamber via the transfer valve means.
  • 11. A machine as claimed in claim 10 wherein the fuel used is compressed natural gas and the machine comprises storage means for storing the natural gas in a pressurised state and wherein the fuel delivery means controls flow of the pressurised natural gas into the second variable volume chamber without use of pumping means.
  • 12. A machine as claimed in claim 10 wherein the inlet valve means comprises a one-way valve, the transfer valve means comprises a port cyclically opened and closed during motion of the reciprocating member and the exhaust valve means comprises a port cyclically opened and closed during motion of the reciprocating member.
  • 13. A machine as claimed in claim 12 wherein the transfer valve means comprise a first transfer port which can be opened in the first variable volume chamber and a second transfer port which can be opened in the second variable volume chamber and conduit means extending through the reciprocating member to connect the first and second transfer ports.
  • 14. A machine as claimed in claim 13 wherein the first transfer port is provided in an inwardly facing surface of an end section wall of one open-ended cylinder of the reciprocating member and the second transfer port is provided in an inwardly facing surface of an end section wall of the other open-ended cylinder of the reciprocating member.
  • 15. A machine as claimed in claim 14 wherein the first piston portion of the housing opens and closes the first transfer port present in the first open-ended cylinder during reciprocation of the reciprocating member and wherein the second piston portion of the housing and opens and closes the second transfer port present in the second open-ended cylinder during reciprocation of the reciprocating member.
  • 16. A machine as claimed in claim 12 wherein the exhaust valve means comprise an exhaust port which can be opened in the second variable volume chamber and conduit means extending through the reciprocating member to connect the exhaust port to the fluid outlet.
  • 17. A machine as claimed in claim 16 wherein the exhaust port provided on the inwardly facing surface of the end section wall of the second open-ended cylinder, the exhaust port being located opposite the second transfer port.
  • 18. A machine as claimed in claim 17 wherein the second piston portion of the housing opens and closes the exhaust port during reciprocation of the reciprocating member.
  • 19. A machine as claimed in claim 18 wherein during each reciprocation of the reciprocating member the second piston portion of the housing sequentially:opens the exhaust port to allow combusted gases to flow from the second variable volume chamber; opens the second transfer port to allow admittance of a charge of air into the second variable volume chamber to scavenge combusted gases out of the second variable volume chamber through the exhaust port to supply air for combustion; closes the second transfer port to prevent air being expelled through the transfer port during compression; and closes the exhaust port to seal the second variable volume chamber ready for combustion.
  • 20. A machine as claimed in claim 18 wherein the second piston portion of the housing is provided with a cut-out portion located adjacent the second transfer port when the second transfer port is open which defines a region wherein combustion is commenced.
  • 21. A machine as claimed in claim 20 wherein the fuel delivery means delivers fuel to the region of the second variable volume chamber defined by the cut-out portion in the second piston portion of the housing.
  • 22. A machine as claimed in claim 21 wherein a spark ignition means is provided to operate in the region of the second variable volume chamber wherein combustion is commenced to ignite the compressed fuel and air mixture.
  • 23. A machine as claimed in claim 10 wherein the housing has conduit means passing therethrough which allow cooling air to be drawn from and expelled to the atmosphere for passing over and cooling of the reciprocating member.
  • 24. A machine as claimed in claim 23 wherein the reciprocating member has cooling passages passing therethrough which allow passage of cooling air through the reciprocating member.
  • 25. Use of a first machine as claimed in claim 10 in tandem with a second machine as claimed in claim 10 with the reciprocable members of the first and second machines lying on the same axis of reciprocation and with the reciprocable members of the first and second machines connected to move together and with the timing of both machines chosen so that whilst combusted gases are expanding in one machine a charge of fuel and air is being compressed in the other machine.
  • 26. A machine as claimed in claim 1, which functions as a compressor with the reciprocating member driven to reciprocate by electrical power supplied to the electrical winding, wherein during reciprocation:a charge of gas is drawn into the first variable volume chamber via the fluid inlet; the charge of gas drawn into the first variable volume chamber is compressed in the first variable volume chamber; the compressed gas is delivered via the transfer valve means to the second variable volume chamber; the compressed gas delivered to the second variable volume chamber is compressed further in the second variable volume chamber; and the compressed gas in the second variable volume chamber is expelled via the outlet valve means to the outlet.
  • 27. A machine as claimed in claim 26 wherein the inlet valve means comprises a first one-way valve which allows gas to pass from the fluid inlet into the first variable volume chamber and does not allow gas to pass from the first variable volume chamber out of the fluid inlet, the first one way valve allowing passage of gas from the fluid inlet to the first variable chamber only after a pressure differential of a first magnitude is established thereacross.
  • 28. A machine as claimed in claim 27 wherein the transfer valve means comprises a second one way valve which allows gas to pass from the first variable volume chamber to the second variable volume chamber and which prevents gas flowing from the second variable volume chamber to the first variable volume chamber, the second one way valve allowing passage of gas from the first to the second variable volume chamber only when a pressure differential is established thereacross of a second magnitude.
  • 29. A machine as claimed in claim 28 wherein the outlet valve means comprise a third one way valve which allows gas to be expelled from the second variable volume chamber to the fluid outlet and which prevents gas being drawn into the second variable volume chamber via the fluid outlet, the third one way valve allowing expulsion of gas from the second variable volume chamber only when a pressure differential is established thereacross of a third magnitude.
  • 30. A machine as claimed in claim 29 wherein each of the first, second and third one-way valves are spring biassed valves.
  • 31. A machine as claimed in claim 26 wherein the first variable volume chamber has a cross-section taken radially of the axis of reciprocation which has a first area and the second variable volume chamber has a cross-section taken radially of the axis of reciprocation which has a second area smaller than the first area.
  • 32. A machine as claimed in claim 31 wherein the first piston portion matches in radial cross-section the first variable volume chamber and the second piston portion matches in radial cross-section the second variable volume chamber.
  • 33. A machine as claimed in claim 32 wherein the inlet valve means is provided in the first piston portion and the outlet valve means is provided in the second piston portion.
  • 34. A machine as claimed in claim 33 wherein the transfer valve means is located in the middle section of the reciprocating member.
  • 35. A machine as claimed in claim 31 wherein the second variable volume chamber has a maximum volume smaller than the maximum volume of the first variable volume chamber.
  • 36. A machine as claimed in claim 26 wherein the control means is provided to control the electrical waveform used to power the electrical winding and thereby to control output of the machine.
Priority Claims (1)
Number Date Country Kind
9913661 Jun 1999 GB
PCT Information
Filing Document Filing Date Country Kind
PCT/GB00/02260 WO 00
Publishing Document Publishing Date Country Kind
WO00/77366 12/21/2000 WO A
US Referenced Citations (10)
Number Name Date Kind
4212597 Gali Mallofre Jul 1980 A
4449488 Heaton May 1984 A
4586881 Beshore May 1986 A
4775301 Cartwright et al. Oct 1988 A
5085563 Collins et al. Feb 1992 A
5172784 Varela, Jr. Dec 1992 A
5540194 Adams Jul 1996 A
5600961 Whipple, III Feb 1997 A
5678522 Han Oct 1997 A
6199519 Van Blarigan Mar 2001 B1
Foreign Referenced Citations (6)
Number Date Country
28 32 909 Feb 1980 DE
2 092 659 Jan 1972 FR
198735 Jun 1923 GB
736664 Sep 1955 GB
2 330 012 Apr 1999 GB
7806506 Dec 1979 NL
Non-Patent Literature Citations (1)
Entry
Peter Van Blarigan, Nicholas Paradiso and Scott Goldsborough Homogeneous Charge Compression Ignition with a Free Piston: A New Approach to Ideal Otto Cycle Performance, 1998 Society of Automotive Engineers, Inc. (Total 18 pages).